Falcon E421, E422F, E421F, E422 Installation And User Instructions Manual

E421/E421F E422/E422F FRYERS

INSTALLATION, SERVICING and USER INSTRUCTIONS

IMPORTANT

The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation.

Particular attention MUST be paid to -

BS7671 IEE Wiring Regulations

Electricity at Work Regulations

Health And Safety At Work Act

Fire Precautions Act

This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC directives for the voltages stated on the data plate.

WARNING -THIS APPLIANCE MUST BE EARTHED

On completion of the installation these instructions should be left with the Engineer-in-Charge for reference during servicing. Further to this, The Users Instructions should be handed over to the User, having had a demonstration of the operation and cleaning of the appliance.

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.

PREVENTATIVE MAINTENANCE CONTRACT

In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and repairs. A quotation will be given upon request to the SERVICELINE contact numbers below.

WEEE Directive Registration No. WEE/DC0059TT/PRO

At end of unit life, dispose of appliance and any replacement parts in a safe manner, via a licenced waste handler. Units are designed to be dismantled easily and recycling of all material is encouraged whenever practicable.

Falcon Foodservice Equipment

HEAD OFFICE AND WORKS

Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.

SERVICELINE CONTACT

Phone: 01438 363 000 Fax: 01438 369 900

T100798 Ref. 6

IMPORTANT INFORMATION

Warranty Policy Shortlist

Warranty does not cover :-

• Correcting faults caused by incorrect installation of a product.

• Where an engineer cannot gain access to a site or a product.

• Repeat commission visits.

• Replacement of any parts where damage has been caused by misuse.

• Engineer waiting time will be chargeable.

• Routine maintenance and cleaning.

• Gas conversions i.e. Natural to Propane gas.

• Descaling of water products and cleaning of water sensors where softeners/ conditioners are not fitted,

or are fitted and not maintained.

• Blocked drains

• Independent steam generation systems.

• Gas, water and electrical supply external to unit.

• Light bulbs

• Re-installing vacuum in kettle jackets.

• Replacement of grill burner ceramics when damage has been clearly caused by misuse.

• Where an engineer finds no fault with a product that has been reported faulty.

• Re-setting or adjustment of thermostats when unit is operating to specification.

• Cleaning and unblocking of fryer filter systems due to customer misuse.

• Lubrication and adjustment of door catches.

• Cleaning and Maintenance

• Cleaning of burner jets

• Poor combustion caused by lack of cleaning

• Lubrication of moving parts

• Lubrication of gas cocks

• Cleaning/adjustment of pilots

• Correction of gas pressure to appliance.

• Renewing of electric cable ends.

• Replacement of fuses

• Corrosion caused by use of chemical cleaners.

2

1.2.2 Clearances

The unit requires a clearance of at least 100mm to the rear between unit and any combustible wall.

A minimum vertical clearance of 750mm should be allowed between top edge of flue outlet and any overlying combustible surface.

Important

If fryer is to be installed with other appliances then the instructions for each unit should be consulted to determine the necessary clearance to any combustible wall or overlying surface.

Some appliances require greater clearance distances than others. The largest clearance will therefore determine overall distance for a complete suite of adjoining appliances.

1.3 VENTILATION

The appliance ventilation requirements should be in line with national and local regulations.

For multiple installations, requirements should be added together. Installations should be made in accordance with local and/or national regulations applying at the time.

A competent engineer must be used for any installation work.

1.4 ELECTRICAL SUPPLY

The unit is supplied with a 2 metre, 5-core cord for connection to a 400V 3N~ supply incorporating a suitable isolating switch.

Phase Loading

L1: 29A, L2: 29A, L3: 29A

1.5 CABLE SUPPLY

A cable conforming to code designation 0245 IEC 57 (eg. H07RH-F5G4) must be used for connection to a 400V 3N~ supply incorporating a suitable isolating switch.

1.1 MODEL NUMBERS, NETT WEIGHTS and DIMENSIONS

1.2 SITING

The unit must be installed on a firm level floor in a well-lit draught free position. The fryer should not be installed in a position where the possibility of sideways tipping is likely when force is applied. The means of restraint may be the manner of installation, such as connection to a battery of appliances or installing the fryer in an alcove, or by separate means, such as adequate ties.

1.2.1 Anti-tipping Bracket

An anti-tipping mechanism is also available as an accessory. If fitted, the brackets must be installed to locate the fryer in the correct position relative to any walls as detailed below. Fixing holes are provided in fryer base to accommodate the bracket. Details of fitting can be found in Figure 1 below. The retaining chain has a quick release eyelet. Attach securely to fixing point and secure bracket to floor after alignment with bracket attached to the fryer. Adjust bracket to slide below floor bracket.

Figure 1 - Anti-tipping Bracket

SECTION 1 - INSTALLATION

UNLESS OTHERWISE STATED, PARTS WHICH HAVE

BEEN PROTECTED BY THE MANUFACTURER ARE

NOT TO BE ADJUSTED BY THE INSTALLER.

Please ensure that any plastic coatings are removed prior

to use. Before operation, the pan requires to be

thoroughly cleaned and dried.

Discolouration of heated parts is caused by factory

testing to ensure a satisfactory unit. It does not affect

quality or performance.

Model

Width

(mm)

Depth

(mm)

Height

(mm)

Weight

(kg)

E421 / E422

400 800 880 72

E421F / E422F

400 800 880 83

3

SECTION 2 - ASSEMBLY and

COMMISSIONING

The electrical cable must be connected in accordance with the various regulations listed on the cover of this manual.

2.1 ASSEMBLY

a) Unpack appliance b) Unpack fryer baskets and accessories. c) Place element guard and baskets in pan. d) Level appliance and fit all service protection kits.

(Anti-tilt kit, if ordered as accessory).

2.2 CONNECTION TO AN ELECTRICAL SUPPLY

The supply cable must be connected to a suitable isolator switch as follows:

Phase 1: Brown, Phase 2: Black, Phase 3: Grey

Neutral: Blue, Earth: Green/Yellow

2.3 STARTING UP

2.3.1 E421F Fryer Control Panel (See Figure 2)

Figure 2 – E421F Control Panel

1. ON/OFF and Temperature Control Knob

Temperature Selection (140 - 190°C). (Unit is off when in position indicated).

2. Fat Melt Position

Feature for slow pulsed heating of solid fats.

3. Power on indicator.

4. Heat Demand Indicator (Amber)

illuminates when elements are on. Goes out when desired temperature is reached.

2.3.2 E422F Fryer Control Panel (See Figure 3)

Figure 3 – E422F Control Panel

1. Four Digit LED Display

Displays Set temp, Actual temp, cook time remaining and also used for programming purposes.

2. Program Button

Used to enter timer programme mode (to change each of the 4 pre-set timer select channels). (See Section 6).

3. Temperature Button

Used to view Actual/Set temperature and also to enter Set temperature mode (See Section 6).

4. Timer Keys (1 – 4)

Used to start/cancel pre set cook times. Buttons 1 & 4 also used to change times or temperatures when in either set mode (See Section 6).

5. Heat demand LED indicator

Illuminates when thermostat demands heat, i.e. oil temperature is more than 2⁰C below programmed set temperature. Will extinguish when desired setting is reached.

2.4 PRE-COMMISSIONING CHECK

2.4.1 Checking Controller Operation

To check operation of controls, refer to Using The Controller - Section 6.2.1.

4

1

2

3

4

1

23

4

1

3

4

2.5 TEMPERATURE LIMIT THERMOSTAT

The unit is equipped with additional temperature limit thermostats, independent of the main controller.

In the case of operating thermostat failure, allowing oil temperature to rise above predetermined legislation safe zone (230⁰C), limit device will activate and cut power to controller and elements.

To re-set temperature limit thermostat: (Refer to Figure 5)

E421F and E422F Models

a) Turn appropriate fryer pan ON/OFF switch to OFF

position.

b) Allow oil to cool below 150⁰C

c) To reset limit thermostat, remove black dust cap

located at element box rear. Push reset button using a blunt instrument. (i.e. a pen) and replace cap.

d) Turn fryer ON/OFF switch to ON position. e) Reselect temperature.

f) If limit thermostat reactivates carry out fault finding on

temperature control circuitry.

2.6 INSTRUCTION TO INSTALLER

After installing and commissioning appliance, please hand Instructions to user or purchaser and ensure that the person(s) responsible understands the instructions to correctly operate and clean unit in a safe manner.

Emphasis should be given to safe operation and use of drain valve and oil bucket. Oil bucket should not be overfilled to allow safe movement. Oil should be allowed to cool before any manual handling.

Note: The oil container may be heavy. Drain small amounts at a time if necessary, before lifting container. Manual handling regulations should be observed.

2.4.2 E421F & E422F - Additional Controls

(See Figure 4)

Figure 4 – E421F & E422F - Additional Controls

The following additional controls are located behind cabinet door.

Fryer Pan ON/OFF Switches

Both pans are controlled by individual on/off switches that cut power to appliance. Ensure both switches are off. These are located as detailed in Figure 4.

2.4.3 E421F & E422F - Additional Controls

(See Figure 4)

Filtration Control

Filtration switch is located on centre of panel, behind cabinet door.

Ensure oil return pipe is located in quick-release valve housing.

Switch OFF appropriate on/off switch.

Switch ON filtration pump switch and allow oil to return into pan.

Close drain valve when oil is filtered and allow pan to fill.

Switch off filtration pump switch.

Temperature Safety Limiter Reset Button - 2 off

Located on rear of element box, below black dust cap, refer to Figure 5.

Figure 5

safety button

5

SECTION 3 SERVICING AND CONVERSION

BEFORE ATTEMPTING ANY SERVICING, TURN OFF THE ELECTRICAL SUPPLY. TAKE STEPS TO ENSURE THAT THESE CANNOT BE INADVERTENTLY TURNED ON.

AFTER ANY MAINTENANCE TASK, CHECK THE APPLIANCE TO ENSURE THAT IT PERFORMS SAFELY AND CORRECTLY AS DESCRIBED IN SECTION 2.4.

3.1 INTEGRAL COMPONENTS

The following parts must be checked and serviced regularly:

1. Oil ingress to electrical components.

2. Visual inspection of components and fryer pan.

3. Temperature limit thermostat calibration.

3.2 ACCESS PROCEDURES

Before removal of any fryer components:

a) Ensure appliance electrical supply has been shut off

and cannot be accidentally turned back on.

b) Allow oil to cool before any operation that requires pan

to be drained.

c) Only use parts specified by the manufacturer.

d) All components replaced MUST be fully checked after

fitting to ensure safe operation.

e) A full pre-commissioning check as detailed in Section

2.4 should be carried out.

3.3 ELEMENTS

a) Remove five fixings from element box top and release

element cables.

b) Tilt element box and rest in upright position.

c) Remove four fixings from element mounting plate.

d) Remove element and seal.

e) Replace in reverse order.

3.4 TEMPERATURE CONTROLLERS

a) Remove control panel by undoing fixings at top and

bottom. Unplug control panel.

b) Disconnect electrics loom and remove fixings to

enable controller to be removed.

c) Carefully replace in reverse order.

3.5 MAINS ON and HEAT DEMAND NEONS

a) Remove control panel by undoing fixings at top and

bottom of control panel and unplug control panel.

b) Remove electrical connections from neon. Undo neon

retention nut.

c) Carefully replace in reverse order.

3.6 DRAIN VALVE

a) Ensure fry pot is empty. Refer to Section 8.

b) Remove nut from handle and lift handle off.

c) Remove front panel fasteners.

d) Disconnect wiring, noting all connections.

e) Remove front panel to access drain valve.

f) Undo drain pipe. Use appropriate size of spanner to

remove drain valve.

g) Replace in reverse order and check for oil leaks.

3.7 TEMPERATURE LIMIT THERMOSTAT

a) Remove element box cover plate.

b) Lift elements and secure in raised position.

c) Undo phial retention nut.

d) Release phial from retaining clip.

e) Disconnect phial wire plug and cut off plug.

f) Pull down phial to remove.

g) Carefully replace in reverse order. Check for any oil

leaks and that thermostat calibration is within specification.

SECTION 4 - SPARES

When ordering spare parts, always quote appliance type and serial number. This information will be found on the data plate.

Manual control Electronic controller Element Contactor Solid State Relay Operating thermostat Safety thermostat

6

SECTION 5 - CRITICAL DIMENSIONS

7

.8

10

Wu

Set to 0.8

Set to 10 minutes

Set to Wu

Timer Pump Settings

Set for 230V

SECTION 6 OPERATING INSTRUCTIONS

The fryers are of twin pan type and the following units are covered by this manual.

E421 - Manual control model.

E422 - Four product key electronic control model.

E421F - Manual control model with built-in filtration.

E422F - Four product key electronic control model

with built-in filtration.

USE OF OIL / SHORTENING/SOLIDS

(COOKING MEDIUM)

As these are highly flammable when in their liquid state, caution should always be taken when using cooking medium.

Recommendation

PPE`s (Personal Protective Equipment) should be used when cleaning or handling medium within this fryer.

Medium should not be overheated as this will increase the risk of fire.

Note: Fryer is fitted with a thermal safety device. This will stop heating of medium if the medium becomes overheated.

This appliance will always fail safe.

Note: NEVER leave a working unit unattended.

Medium must always be maintained within fry pot.

Cold Medium - when filling with cold medium (see Figure

6), DO NOT FILL MEDIUM PAST - MIN - LEVEL MARK

(Maximum Cold Fill Mark).

Figure 6

- MIN - Level Mark: Medium should NEVER be allowed

to drop below this mark. Should medium drop below this mark, top up immediately or switch fryer OFF.

Hot Medium and Topping Up Medium

DO NOT FILL MEDIUM PAST - MAX - LEVEL MARK

(Maximum Hot Fill Mark). (See Figure 6).

Medium and Foodstuffs

As foodstuffs increase volume within fry pot - follow these rules:

NEVER ADD WATER TO FRYER MEDIUM!

WARNING

No attempt must be made to operate appliance during a power supply failure.

Please ensure that any plastic coated items are removed prior to use. Before operation, pan requires to be thoroughly cleaned and dried.

Discolouration of heated parts is caused by factory testing to ensure unit is satisfactory. It will not affect quality or performance.

All Models

An electronic thermostat with temperature probe is fitted. The operating thermostat automatically controls oil temperature. The temperature limit thermostat ensures that the oil will not reach a dangerous temperature level.

If limit thermostat should activate during operation, an investigation to determine the reason must be carried out by a qualified technician.

6.1 APPLIANCE CONTROLS

Refer to Sections 2.4.1, 2.4.2 and 2.4.3 for controls layout and description.

6.2 OPERATION

Safety Precautions

The installer must fit an isolator switch on unit electrical supply.

The user MUST be familiar with location and operation of isolalator switch for shutting off electrical supply in event of an emergency.

6.2.1 Frypot Filling Instructions

Remove lid (if fitted) and baskets and set these aside. Ensure pan is clean and completely dry. Ensure also that drain valve is closed. Pour clean, cold oil to - MIN - pan level mark on element guard/basket support grid.

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Both Models (E421F/E422F)

a) Press appropriate ON/OFF pan switch ON (I).

b) Refer to individual unit info below.

(i) E421F only - Turn knob to select temperature.

(ii) E422F only - Is factory preset for a temperature of

180⁰C (See Section 6.3.1 for instructions on how to change set temperature).

e) Refer to individual unit info below.

(i) E421F - Heat demand indicator will illuminate.

(ii) E422F only – Display will illuminate with figures 8888

for 2 seconds, CTT for 2 secs, r 06 for 2 seconds and then displays Louu. Heat demand LED will illuminate.

6.2.2 Fryer maximum basket loading (Both models)

Pre-blanched chilled fries– 2 x 1.5kg baskets.

Frozen fries – 2 x 1.2kg baskets.

6.2.3 Using the Controller

E421F Models Only - Manually Operated

When unit has been switched on as detailed in Section 6.2.1 above, fryer may be operated as follows.

Oil temperature will be governed by controller to desired set temperature, selected by user on control knob.

E422F Models only – Programmable

When unit is lit as detailed in Section 6.2.1 lighting instructions above, fryer may be operated as follows:-

NOTES:

1) The oil temperature will be governed by controller at a

factory preset temperature of 180⁰C. See Section 6.3.1 for details of how to change set temperature.

2) When actual temperature is within 10⁰C of set point,

display indicates redy. See Section 7.3 for details of how to display actual or set temperature.

3) Before carrying out any cooking operations, controller

should be set up for particular application of use

(e.g. up to four timer programmes, product frying temperature,

⁰C/⁰

F). This can all be carried out using

the following guide in Section 6.3.2.

Operating the Controller:

a) To start a timing cycle: Press any product key

(1 to 4) to start a timing cycle. If key is programmed, correct time will display and will immediately start to count down. LED above key will flash. DONE will display when cook cycle ends and alarm will sound. If DONE is displayed immediately and alarm sounds, key has not been programmed See Section 6.3.2 for programming details.

b) To stop a timing cycle: Press and hold an active

product key for 3 seconds, or press key 3 times within 2 seconds.

c) Respond to a DONE alarm: Cancel signal by pressing

same product key used to start timing cycle.

d) Multiple timing cycles: If a second or third product

key is pressed while first is still active, shortest time remaining key is displayed and only LED above key flashes, other(s) remain constantly lit. Once shortest time programme ends and is accepted, next shortest is displayed and LED above flashes. Note: All product key timers will count down although not displayed until shorter one ends.

e) Action Alarms (Shake, etc.): If control is programmed

for action alarm, this will signal at a pre-set time during timing cycle. The signal, a dual-rhythm beeping, will last 5 seconds and then self-cancel. The display will flash action alarm time and will continue counting towards 0:00.

f) Viewing Actual / Set Temperatures: Press

temperature key once to display “AXXX” where XXX is actual temperature (°C or °F depending on controller programming, see Section 6.3.1). Press temperature key again within 5 seconds to display “PXXX” where XXX is programmed set temperature controller (°C or °F depending on how controller is programmed – See Section 6.3.1). If temperature key is not pressed again within 5 seconds, display returns to idle or timer mode.

9

6.3 PROGRAMMING THE E422F

Display Descriptions

Louu

Controller is in operating mode. Actual vat temperature is more than 10°C below programmed vat temperature.

rEdy

Controller is in operating mode. Actual vat temperature is within proper cooking temperature range. The vat is ready to start a cook cycle.

HI

Controller is in operating mode. Actual vat temperature is more than 10°C above programmed vat temperature.

Prob

Control probe is either open circuited or short circuited. Display will be accompanied by an audible alarm if shorted. Check or replace probe.

2:30

The control is in operating mode and a cook cycle is in progress.

done

The control is in operating mode and a cook cycle has been completed. Display will be accompanied by a pulsing audible alarm.

6.3.1 Programming temperature set point and

temperature scale. (Factory set for 180

⁰

C,

range available is 30⁰C to 190⁰C)

a) Press and hold temperature key for 3 seconds.

“Prog” will be displayed. Then press DOWN (key 1) or UP (key 4) key.

b) The display will show either “⁰C” or “⁰F” (degrees

celsius or degrees fahrenheit). Once desired temperature scale is displayed, press temperature key to accept/enter.

c) Display will now alternate between “Sett” and

“XXXZ” (where X denotes temperature and Z indicates temperature scale).

d) Adjust temperature using DOWN (key 1) and UP (key

4) keys. The longer key is pressed, the faster

temperature scrolls.

e) When desired temperature has been reached, press

temperature key to accept/enter.

f) To exit temperature programming, press temperature

key again.

6.3.2 Programming a Product Cycle Time and Action Alarm

a) Press and hold P key for 3 seconds. “Prog” will be

displayed. Note: Programming mode will exit automatically if no keys are pressed within 2 minutes.

b) Select a product key to program (1 to 4). The display

will alternate between “ti-z” and “X:XX” where z is the number of key pressed and X:XX is set time in minutes and seconds.

c) Adjust the time up or down using the DOWN (key 1)

and the UP (key 4) keys. The longer key is held, the faster time will scroll.

d) When set time is reached, press P key to

accept/enter.

e) The display will now alternate between “PrEz” and

“X:XX” where z is number of key pressed and X:XX is action alarm time in minutes and seconds.

NOTE: The time entered here is time action required before end of total cycle time entered above. If NO action time is required, leave at “0:00”. Adjust time as c) above.

f) Once desired time is reached, press P key to

accept/enter.

g) “Prog” will again be displayed and another product

key can be selected for programming. Repeat above steps. When no more keys are required to be programmed and “Prog” is displayed, press P key to exit programming mode and return to idle mode.

SECTION 7 CHANGING THE OIL

Warning

After filtering, wait 30 seconds before removing bucket.

When draining, ensure that oil has time to strain through strainer basket. Heavily unfiltered oil may overflow.

Warning

If oil is not emptied on a regular basis or if oil is left in receptacle, it may solidify and overflow or spill on to the kitchen floor to create a hazard.

7.1 STARTING THE FILTRATION PROCESS

1. Turn unit off at appropriate ON/OFF pan switch and

allow oil to cool below 170°C (or if cold, heat to minimum temperature of 60°C). Open cabinet door and pull filter bucket forward.

10

2. Ensure bucket is clean and emptied of all oil and debris. Refer to Section 8 for details of how to clean filter components.

3. Ensure strainer and microfilter are clean and dry.

4. With strainer and microfilter in position, slide bucket back on to runner cradle and back into fryer to engage with pump.

Please Note

Warning

Do not handle filter components or adjacent surfaces when pump is operating.

Components will remain hot for a period after filtering. Allow to cool. Use of PPE's is recommended.

7.1.1 E421F and E422F Models

Note: With cabinet door open, filter pump switch is

in centre of control panel. (Refer to Figure 4).

1. Ensure appropriate appliance pan on/off switch is in OFF position.

2. Allow oil to cool for approximately 15 - 20 minutes.

3. Position bucket and filters and ensure these are clean and dry.

4. Open drain valve.

5. Allow oil to drain from pan.

6. Remove element guard from pan.

7. Raise elements with the aid of element lifting tool.

Please note: Elements and guard may still be hot!

8. Remove any fringdebris from pan.

9. Lower elements.

10. Activate oil pump by means of filter pump switch to

return oil to pan.

11. Leave to cycle for a few minutes before closing drain

valve.

12. Allow pan to fill with oil.

13. Once oil has been returned to pan, switch oil pump off

by means of filter pump switch.

14. Replace element guard.

15. Top up oil to correct level.

SECTION 8 CLEANING and MAINTENANCE

RECOMMENDATION

Personal protective equipment (PPE's) should be used when cleaning or handling medium within this appliance.

WARNING - NEVER PUMP WATER THROUGH THE FILTRATION PUMP AT ANY TIME!

Warning

The fryer is supplied with castors at rear and should be connected to supply piping by means of a connector for moveable appliances. An anti-tipping restraint can be attached to unit and, if so, this must be disconnected before fryer is moved. Ensure restraint is re-connected when unit is returned to original position.

Moving the unit with hot or cold oil in fry pot can be dangerous to the operator. Scalding could occur. Spilled oil or fat on a kitchen floor could cause slipping accidents and any such deposit should be cleaned up straight away.

To prevent any such hazard, DO NOT move fryer until all liquid has been drained from fry pot.

The following procedure should be undertaken, AT LEAST DAILY.

IMPORTANT: Disconnect electrical supply before any cleaning is undertaken.

Warning

Oil must be allowed to cool to a safe temperature before draining. Do not overfill draining receptacle.

THE APPLIANCE MUST NOT BE CLEANED WITH A JET OF WATER OR BE STEAM CLEANED. DO NOT USE ACID OR HALOGEN-BASED (e.g. chlorine) DESCALING LIQUIDS, FLAMMABLE LIQUIDS, CLEANING AIDS OR CLEANING POWDERS.

Stainless Steel Surfaces

It should be noted that certain scouring pads including nylon types, could easily mark stainless steel. Care should be exercised during cleaning process.

When rubbing stainless steel with a cloth, always rub along in grain direction.

11

8.1 CLEANING THE APPLIANCE

1. Carry out actions as detailed in Section 8.

2. Switch unit off and drain oil from appropriate pan.

3. Remove baskets and element guard. Soak these components in hot soapy water.

4. Raise elements using tool provided (located behind unit door). Rest elements on rear support bar.

5. With drain valve open, remove any traces of debris from fry pot using a clean, damp cloth.

NOTE: Care should be taken not to damage sensors that are secured to elements.

6. Remove strainer and microfilter, soak these in hot soapy water.

7. Wash, rinse and dry removed items thoroughly. Set these aside.

8. Close drain valve.

9. Fill fry pot 3/4 full with hot water.

10. Clean pan using a soft, clean cloth and hot soapy

water, rub away any stubborn staining with a scouring pad and suitable detergent.

11. Open drain valve. Allow water to drain into bucket

below.

12. Use clean water to rinse fry pot and dry thoroughly.

13. Close drain valve.

14. Lower elements back into fry pot and replace element

guard and baskets.

15. Remove oil bucket by pulling forward then upward.

16. Use handles and lift oil bucket to sink.

17. Pour away soiled water.

18. Thoroughly wash, rinse and dry oil bucket and oil

suction pipe.

19. Replace strainer and micro-filter in oil bucket and

return oil bucket to cradle.

20. Fill fry pot with clean oil to - MIN - mark. Refer to

Section 7.2.

SECTION 9 - PREPARATION OF SOLID FATS/SHORTENING

COOKING HINTS

Allow approximately 6 minutes for unit to heat up from cold to required operating temperature.

Choice of Frying Medium

Select a top quality medium to obtain optimum results. Shortening or solid fats can be used if necessary. Solid fats MUST be heated carefully. Solid fat has a lower smoke point temperature than shortening.

E421F fat melt cycle pulses heat into the fryer.

A quality shortening is a more stable frying medium. It allows longer periods of use without smoking or foaming and will also give food a better flavour. Quality shortening has a higher flashpoint temperature and will reduce gumming around the appliance.

WARNING - NEVER MIX SHORTENING AND SOLID FAT!

Charging The Pan

Prior to operation, clean fry pot out using hot water and detergent. Rinse out and dry thoroughly.

Ensure drain valve is closed. Fill fry pot with cold shortening to - MIN - level mark on element guard.

Maximum oil level capacity is 2 x 10 litres.

Solid Fat

If solid fat is to be used, remove element guard. Cut fat into small pieces. Place 9.2kg in each fry pot and pack it down. Position element guard on top of fat. Ensure FAT MELT CYCLE (E421F only) is selected for this process.

Note

The element guard will lower slowly as solid fat melts.

Warning

If element guard does not lie flat, lift plate from centre slightly and lower carefully ensuring that no splashing of hot oil occurs.

Check that correct shortening level is achieved when all solid fat has melted. The required temperature may then be set.

Solid fat should always be heated this way to prevent overheating and burning.

WARNING: It is dangerous to use shortening that is too old. Such shortening has a reduced flash point temperature and is prone to surge boiling.

CAUTION: To prevent surge boiling. DO NOT EXCEED recommended loads or charge the pan with over-wet food items. NEVER leave a working appliance unattended.

12

13

SECTION 10 - COOKING HINTS

Frying food involves many variables and the following information is a guide only.

1. Ensure frying medium is clean and free of debris.

2. When topping up with oil, ensure oil level does not exceed - MIN - when cold and - MAX - line when hot.

3. Never overfill baskets with food product.

4. Filter oil as often as is practically possible. Remember, this can be done whilst oil is below 180°C.

5. It is advised that a skimmer is used continuously between frying batches of food to remove any floating debris. Failure to do this may result in oil becoming bitter to taste.

6. During quiet spells, it is recommended that thermostat is turned down to a lower setting. This will conserve energy in addition to extending expected oil life.

7. To ensure a good eating experience, fry food as close to serving time as possible.

8. After serving and when fryer has been turned off, replace lid to ensure that no foreign bodies can contaminate frying medium.

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3

2

1

3

2

1

MAINS TERMINAL BLOCK

CHASSIS LEG

CONTROL PANEL

GREEN/YELLOW

BLUE

GREY

BLACK

BROWN

5 CORE MAINS INLET CABLE

1

1 2

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

22

33

22

21

31

32

44

37

39

40

42

43

46

47

48

53

29

20

343423

23

44

24

BALLAST

RESISTOR

102

103

104

90

91

92

TO CONTROL PANEL

WIRING LOOM

(BW49183)

PROBE

ON/OFF SWITCHES

42

14

23

26

2A

A/S FUSE

45

30

33

27

9 WAY MALE PLUG HOUSING

(MATE WITH CONTROL PANEL)

789

456

3 2

1

59

60

BALLAST

RESISTOR

26

789

456

3 2 1

9 WAY MALE

PLUG HOUSING

(MATE WITH

CONTROL PANEL)

29

58

57

58

47

45

SAFETY STAT

NEUTRAL

TERMINALS

21

SAFETY

CONTACTOR

A2

A1

SAFETY

CONTACTOR

A1

A2

38

OPERATING POWER

SWITCH

OPERATING POWER

SWITCH

30

31

38

24

27

2A

A/S FUSE

46

48

SAFETY STAT

34

RED NEON

RV101

WIRING DIAGRAM for E421

15

3 4 2

A1A1A2

A2

7 8 6

3

4

2

A1A1A2

A2

7

8

6

3

2

1

3

2

1

240V

0V

24V

MAINS TERMINAL BLOCK

CHASSIS LEG

43

CONTROL PANEL

GREEN/YELLOW

BLUE

GREY

BLACK

BROWN

5 CORE MAINS INLET CABLE

1

1 2

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

22

33

22

31

38

32

37

39

40

42

43

46

47

48

53

70

71

72

44

73

74

21

45

ON/OFF SWITCHES

PROBE

TO CONTROL PANEL

WIRING LOOM

(BW49271)

92

91

90

104

103

102

21

NEUTRAL TERMINALS

29

23

26

2A A/S FUSE

30

33

27

9 WAY MALE

PLUG HOUSING

(MATE WITH

CONTROL PANEL)

789

456

3 2

1

63

67

26

789

456

3 2 1

9 WAY MALE

PLUG HOUSING

(MATE WITH

CONTROL PANEL)

29

60

66

47

45

SAFETY STAT

SAFETY

CONTACTOR

A2

A1

TRANSFORMER

64

65

60

63

62

61

65

68

23

20

444424

24

64

72

61

66

TO CONTROL PANEL

SEE BW49271

2A A/S FUSE

SAFETY

CONTACTOR

A1

A2

75

38

62

67

73

75

30

OPERATING POWER

SWITCH

OPERATING POWER

SWITCH

31

46

24

27

2A A/S FUSE

48

SAFETY STAT

WIRING DIAGRAM for E422

16

56

54

18

A2

36

A1

15

B1

0.8

10

F

55

24V ~

110-240V~

3

2

1

3

2

1

MAINS TERMINAL BLOCK

CHASSIS LEG

43

CONTROL PANEL

GREEN/YELLOW

BLUE

GREY

BLACK

BROWN

5 CORE MAINS INLET CABLE

1

1 2

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

22

33

22

21

25

31

32

44

35

56

37

39

40

41

42

43

46

47

48

53

29

54

230V PUMP TIMER

DETAIL OF 230V TIMER

SET DIP SWITCH TO 240V

19

343423

23

20

202044

44

24

57

58

46

PROBE

TO CONTROL PANEL

WIRING LOOM

(BW49183)

92

91

90

104

103

102

ON/OFF SWITCHES

28

25

5A A/S FUSE

23

26

2A A/S FUSE

45

282836

36

B

A

4

5

6

3

2

A

PUMP SWITCH

1

30

33

27

9 WAY MALE PLUG HOUSING

(MATE WITH CONTROL PANEL)

789

456

3 2

1

59

60

59

26

789

456

3 2 1

9 WAY MALE

PLUG HOUSING

(MATE WITH

CONTROL PANEL)

29

57

58

47

45

SAFETY STAT

21

NEUTRAL

TERMINALS

42

SAFETY

CONTACTOR

A2

A1

SAFETY

CONTACTOR

A1

A2

38

OPERATING POWER

SWITCH

OPERATING POWER

SWITCH

30

TILT SWITCH

313138

38

24

27

2A A/S FUSE

48

SAFETY STAT

34

RED NEON

RV101

41

35

9 WAY MALE PLUG HOUSING

(MATE WITH PUMP LOOM)

789

456

3 2

1

WIRING DIAGRAM for E421F

16

230V PUMP TIMER

16

56

54

18

A2

36

35

A1

15

B1

0.8

10

Wu

55

3 4 2

A1A1A2

A2

7 8 6

3

4

2

A1A1A2

A2

7

8

6

24V ~

110-240V~

3

2

1

3

2

1

240V

0V

24V

MAINS TERMINAL

BLOCK

CHASSIS LEG

43

CONTROL PANEL

GREEN/YELLOW

BLUE

GREY

BLACK

BROWN

5 CORE MAINS INLET CABLE

1

1 2

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

22

33

21

25

29

30

31

32

35

56

37

39

40

41

42

43

44

46

47

48

53

70

71

72

73

74

75

DETAIL OF 230V PUMP TIMER

SET DIP SWITCH TO 240V

44

19

20

24

23

102

103

104

90

91

92

TO CONTROL PANEL

WIRING LOOM

(BW49271)

PROBE

ON OFF SWITCHES

61

TRANSFORMER

22

16

28

25

5A A/S FUSE

2A A/S FUSE

23

26

2A A/S FUSE

282836

36

B

A

4

5

6

3

2

A

PUMP SWITCH

1

64

60

65

63

62

68

TO CONTROL PANEL

SEE BW49271

64

65

68

30

33

27

9 WAY MALE PLUG HOUSING

(MATE WITH CONTROL PANEL)

789

456

3 2

1

67

63

26

789

456

3 2 1

9 WAY MALEPLUG HOUSING

(MATE WITH CONTROL PANEL)

29

66

60

47

45

SAFETY STAT

NEUTRAL

TERMINALS

21

SAFETY

CONTACTOR

A2

A1

66

61

SAFETY

CONTACTOR

A1

A2

75

38

62

67

OPERATING POWER

SWITCH

OPERATING POWER

SWITCH

31

45

38

24

27

2A A/S FUSE

46

48

SAFETY STAT

41

9 WAY MALE PLUG HOUSING

(MATE WITH PUMP LOOM)

789

456

3 2

1

WIRING DIAGRAM for E422F

17

18

RIGHT AMBER

RV100

RED NEON

RV101

FIT TO TERMINAL BLOCK CONNECTOR

IN ELEMENT BOX

FIT TO ELEMENT BOX

102 103

104

91

92

90

RELAY

T6 T10 T9 T11

T8 COM

T7

T2

T3

T12 T5

PROBE

T4 T1

G5 FASTRON CONTROLLER

95 98

85

84

93

96

91 92

SEE DRAWING BW49577

868788

90

FIT TO ELEMENT BOX

9 WAY FEMALE

PLUG HOUSING

123

456

789

96

95

110

LEFT AMBER

RV100

107

87

FIT TO TERMINAL BLOCK CONNECTOR

IN ELEMENT BOX

9 WAY FEMALE

PLUG HOUSING

987

654

321

9981

81

100

88

108

104

RELAY

T6 T10 T9 T11

T8 COM

T7

T2

T3

T12 T5

PROBE

T4 T1

G5 FASTRON CONTROLLER

102 103

97

105

101

85 106

93

107

106

83

82

99

97109

108

84

83

34

TO L1(TERMINAL BLOCK)

E421/421F Control Panel Wiring Diagram

19

9 WAY FEMALE PLUG HOUSING

(MATE WITH MAIN LOOM)

OPERATES LH SIDE ELEMENT.

FAST CTT PROGRAMMABLE

CONTROLLER

FAST CTT PROGRAMMABLE

CONTROLLER

123

456

789

9 WAY FEMALE PLUG HOUSING

(MATE WITH MAIN LOOM)

82

101

102

103

99

100

10099

83 93

95

91

92

83

93

95

96

7

6

89

132

45

OPERATES RH SIDE ELEMENT

FROM TRANSFORMER

ON MAIN LOOM

64

FIT TO TERMINAL

BLOCK CONNECTOR

IN ELEMENT BOX

4 WAY CRIMP

TERMINAL HOUSING

103

102

104

FIT TO ELEMENT BOX

2 WAY CRIMP TERMINAL HOUSING

4 WAY CRIMP

TERMINAL HOUSING

92

91

90

FIT TO ELEMENT BOX

FIT TO TERMINAL

BLOCK CONNECTOR

IN ELEMENT BOX

E422/422F Control Panel Wiring Diagram

20

N

E

43

TO ELEMENT

BOX

L1

L2

L3

TO CONT ROL

PAN E L

42

SAFETY

CONTACTOR

A1

A2

SAFETY

STAT

G5 FAST

CONTROLLER

POWER

NEON

HEAT

NEON

HEAT

NEON

A2

A1

OPERATING

POWER

SWITCH

2A FUSE

ON/OFF

SWITCH 1

THERMISTOR

PROBE

THERMISTOR

PROBE

13 15 17

22 37

53

7911

531

45 46

246

48

47

32

31

14 16 18

40

39

81012

20

24

23

29

30

96

93 86

84

83

91

92

101

27

100

26

95

98

99

33

81 82

97

102

103

C5

C9

C6

G5 FAST

CONTROLLER

44

ON/OFF

SWITCH 2

C8

C7

BALLAST

RESISTOR

1K5

BALLAST

RESISTOR

1K5

C8

C7

58

57

60

59

88

108

87

107

10490

34

105

110

20

34

45

46

38

21

106

85

109

TILT

SWITCH

26

27

CIRCUIT DIAGRAM for E421

21

M

FILTRATION

PUMP

41

C7

GR/YL

TILT

SWITCH

109

85

106

21

38

46

45

34

20

110

105

34

90

104

107

87

108

88

59

60

57

58

C7

C8

BALLAST

RESISTOR

1K5

BALLAST

RESISTOR

1K5

C7

C8

ON/OFF

SWITCH 2

44

G5 FAST

CONTROLLER

C6

C9

C5

103

102

978281

33

99

98

9526

10027

101

92

91

83

84

8693

96

30

29

23

24

20

12108

39

40

181614

31

32

47

48

642

4645

135

1197

53

3722

171513

THERMISTOR

PROBE

THERMISTOR

PROBE

ON/OFF

SWITCH 1

2A FUSE

OPERATING

POWER

SWITCH

A1

A2

HEAT

NEON

HEAT

NEON

POWER

NEON

G5 FAST

CONTROLLER

SAFETY

STAT

A2

A1

SAFETY

CONTACTOR

42

TO CONT ROL

PAN E L

L3

L2

L1

TO ELEMENT

BOX

43

E

N

BLUE

BROWN

PUMP SWITCH

55

36

56

16

1815

A1 A2

TIMER

25

5A FUSE

28

C9

54

35

54

35

19

83

82

26

27

CIRCUIT DIAGRAM for E421F

22

100

72

74

73

70

62

61

65

60 66

63 67

83

61

67

66

68

2A FUSE

N

E

43

TO ELEMENT

BOX

L1L2L3

TO CONTROL

PANEL

42

SAFETY

CONTACTOR

A1

A2

SAFETY

STAT

CTT

CONTROL LER

A2

A1

OPERATING

POWER

SWITCH

2A FUSE

ON/OFF

SWITCH 1

THERMISTOR

PROBE

13 15 17

22 37

53

7911

531

45 46 2 4 6

48

47

32

31

14 16 18

40

39

8

10

12

20

24

23

71

96 93

91

92

33

27 100

26

95

82 101 99

102

103

C5

CTT

CONTROL LER

44

ON/OFF

SWITCH 2

104

90

20

45

46

38

21

TILT

SWITCH

71

30

29

4

7

AB

B A

7

4

72

73

74

75

3029 70

62

24V

TRANSFORMER

9

64

3

636065

436

THERMISTOR

PROBE

75

26

27

CIRCUIT DIAGRAM for E422

23

63 4

65

60

63

3

46

64

9

24V

TRANSFORMER

62

7029 30

75

74

73

72

4

7

A

B

BA

7

4

29

30

71

M

FILTRATION

PUMP

41

C7

GR/YL

TILT

SWITCH

21

38

46

45

20

90

104

ON/OFF

SWITCH 2

44

CTT

CONTROLLER

C5

103

102

9910182

95

26

100

27

33

92

91

9396

71

23

24

20

12

10

8

39

40

181614

31

32

47

48

642

4645

135

1197

53

3722

171513

THERMISTOR

PROBE

THERMISTOR

PROBE

ON/OFF

SWITCH 1

2A FUSE

OPERATING

POWER

SWITCH

A1

A2

CTT

CONTROLLER

SAFETY

STAT

A2

A1

SAFETY

CONTACTOR

42

TO CONT ROL

PAN E L

L3

L2

L1

TO ELEMENT

BOX

43

E

N

BLUE

BROWN

PUMP SWITCH

55

36

56

16

1815

A1 A2

TIMER

25

5A FUSE

28

C9

5435

35

19

2A FUSE

68

66 67

61

83

67

63

6660

65

61

62

70

73

74

72

100

26

27

48

CIRCUIT DIAGRAM for E422F

24