Falcon E3478 Installation And Servicing Instructions

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E3478 Steaming Oven
INSTALLATION and SERVICING INSTRUCTIONS
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation. Particular attention MUST be paid to:
BS7671 IEE Wiring Regulations Electricity at Work Regulations Health And Safety At Work Act Fire Precautions Act National Water Regulations EN1717
This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC Directives for the voltages stated on the data plate.
WARNING: THIS APPLIANCE MUST BE EARTHED.
On completion of the installation, these instructions should be left with the Engineer-in-Charge for reference during servicing. Further to this, The Users Instructions should be handed over to the User, having had a demonstration of the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a maintenance contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out
adjustments and repairs. A quotation will be given upon request to the contact numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement
parts in a safe manner, via a licenced waste handler. Units are designed to be dismantled easily and recycling of all material is encouraged whenever practicable
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT
Phone: 01438 363 000 Fax: 01438 369 900
T100790 Ref. 3
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IMPORTANT INFORMATION
Warranty Policy Shortlist
Warranty does not cover :-
Correcting faults caused by incorrect installation of a product.
Where an engineer cannot gain access to a site or a product.
Repeat commission visits.
Replacement of any parts where damage has been caused by misuse.
Engineer waiting time will be chargeable.
Routine maintenance and cleaning.
Gas conversions i.e. Natural to Propane gas.
Descaling of water products and cleaning of water sensors where softeners/ conditioners are not fitted,
or are fitted and not maintained.
Blocked drains
Independent steam generation systems.
Gas, water and electrical supply external to unit.
Light bulbs
Re-installing vacuum in kettle jackets.
Replacement of grill burner ceramics when damage has been clearly caused by misuse.
Where an engineer finds no fault with a product that has been reported faulty.
Re-setting or adjustment of thermostats when unit is operating to specification.
Cleaning and unblocking of fryer filter systems due to customer misuse.
Lubrication and adjustment of door catches.
Cleaning and Maintenance
• Cleaning of burner jets
• Poor combustion caused by lack of cleaning
• Lubrication of moving parts
• Lubrication of gas cocks
• Cleaning/adjustment of pilots
• Correction of gas pressure to appliance.
• Renewing of electric cable ends.
• Replacement of fuses
• Corrosion caused by use of chemical cleaners.
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Figure 1
2.2 CONNECTION TO ELECTRICAL SUPPLY
Remove control panel (2 fixings at bottom, 1 at top) and connect to electricity supply.
All ovens are supplied for use on either a 3 phase/4 wire supply or single phase supply. Terminals are arranged for direct connection to 3 phase/4 wire supplies. if a single phase supply is to be used, it will be necessary to link terminals L1, L2 and L3 to form line terminal.
Check supply voltage corresponds to data plate details.
Warning
THIS APPLIANCE MUST BE EARTHED using terminal provided.
2.3 CONNECTION TO WATER SUPPLY
1. Connect water supply. The cistern ball valve has been set to achieve the correct level but this should be checked. Level is indicated by a mark on inner wall of cistern that corresponds to 60mm water depth in well. An additional level mark is located on oven chamber wall.
2. Test unit by switching to Position 3, i.e. highest setting. Steam should escape freely from vent pipe within 15 minutes and control knob can be turned down to a lower setting.
3. Check door seal is in good condition. When oven is op­erating on full steam, there should be no escape of steam around the door periphery. Condensed water should not drip into trough when door is securely closed.
Adjust seal and/or door hinges as necessary.
2.4 INSTRUCTIONS TO USER
Wherever possible, the user should be instructed in the general operation of unit and made familiar with location of isolating switch and main water cock.
1.1 MODEL NUMBERS, NETT WEIGHTS and DIMENSIONS
1.2 SITING
The unit must be installed upon a firm, level floor in a well lit position. It requires to be secured to this surface.
The oven can be positioned to within 150mm of a combustible wall.
1.3 ELECTRICITY SUPPLY
The unit is designed to be connected to an AC supply only, i.e. single phase or 3 phase 4 wire. The cable entry is located at rear of appliance (25mm conduit).
The supply must be installed using a suitable isolating switch with a minimum contact separation of 3mm in all poles. All wiring must be executed in accordance with regulations listed on the cover of this document.
1.4 WATER SUPPLY (IRN R001)
Warning - The unit shall not be used empty.
The appliance is intended for connection to a main water supply only. Connection is 15mm compression fitting. Backflow prevention is by means of double check valve fitted at inlet.
Supply pressure must be within the range of 0.5 to 5 bar. A stop cock must be fitted in an easily accessible position on the supply to enable shut off for cleaning and maintenance.
The front trough drain should be sited over a floor grating where possible.
1.5 ELECTRICAL RATING
Rating is as stated on appliance data plate.
SECTION 2 - ASSEMBLY
and COMMISSIONING
2.1 ASSEMBLY
1. Position unit and level by adjusting screwed feet.
Secure to floor using fixing points provided. (Figure 1)
2. Check that all packing is removed from oven
compartment and from water cistern area at rear. Ensure also that steam vent is clear.
3. Check shelf runners hang properly upon brackets.
Model
Width
(mm)
Depth
(mm)
Height
(mm)
Weight
(kg)
E3478 Steaming Oven
600
928 (incl.
handle)
1625 92
SECTION 1 - INSTALLATION
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER
ARE NOT TO BE ADJUSTED BY THE INSTALLER.
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3.4 TO CLEAN BALL VALVE
Turn off water supply. Drain steamer at draw-off tap. Remove lid from cistern. Remove split pin from valve body. Raise arm slightly and withdraw from valve socket. Unscrew cap at valve end and pull out valve plug. Clean all parts with a soft rag (abrasives must not be
used).
Replace in reverse order. Test soundness. Flush out pipes to reservoir. Allow reservoir to refill.
3.5 DOUBLE CHECK VALVE
This component is maintenance free.
This water supply safety feature must always be fitted to prevent backflow. Ensure flow direction arrow points toward ball valve inlet.
SECTION 4 - SPARE PARTS
When ordering spares, always quote unit type and serial number.
This information will be found on the data plate.
SECTION 3 - MAINTENANCE
3.1 ADJUSTING DOOR FIT
Check that door seal is in good condition.
When oven is operating on full steam there should be no escape of steam around the door periphery. Condensed water should not drip into the trough when the door is securely close.
If the seal is damaged, remove the seal by pulling away from the door.
Replace seal by firmly pushing the new seal into the door frame until fully home.
To adjust door catch: Undo lock nut on the door catch Adjust catch Tighten lock nut
3.2 ELECTRICAL MAINTENANCE
Warning
Before attempting any electrical maintenance, SWITCH OFF THE MAIN SWITCH and take steps to ensure that it is not inadvertently switched on.
3.2.1 Elements - To Replace
1. Turn off mains water cock and drain oven well.
2. Remove element cover and connections to faulty
element.
3. Remove element using a suitable spanner.
4. When fitting replacement, place rubber washer on
inside of well and fibre washer on outside. Tighten fixing nut firmly and replace electrical connections.
5. Fill tank with water and check for leaks before
replacing cover and switching on.
3.3 CONTROL SWITCH and NEON INDICATORS
Access to control gear components is gained upon removing control panel. Undo fixings at top of panel.
3.3.1 Control Switch
To remove, pull off control knob and release fixing nuts.
3.3.2 Neon Indicator
These are "snap-fit". To remove, securing clips at rear must be pressed inwards.
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