Falcon Dunmore Installation And Operating Instructions Manual

Dunmore
Non Boiler Wood Burning Stove
INSTALLATION AND OPERATING INSTRUCTIONS
This appliance is hot while in operation and retains its heat for a long period of time after use. Children, aged or infirm persons should be supervised at all times and should not be allowed to touch the hot working surfaces while in use or until the appliance has thoroughly cooled.
When using the stove in situations where children, aged and/or infirm persons are present a fireguard must be used to prevent accidental contact with the stove. The fireguard should be manufactured in accordance with BS 8423:2002.
TABLE OF CONTENTS
PAGE NO.
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Fire Cement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Asbestos . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Metal Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2. Flues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3. Flue Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4. Flue Exit - Top & Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5. Flue Orientation Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6. Chimney . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
7. Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
8. Installation Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
8. Ventilation & Combustion Air Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
9. Permanent Air Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
10. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
11. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
12. Floor Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
13. Flue Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
14. Handover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
15. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
16. Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
17. Installation Check list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
18. Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
19. Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
20. Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
21. Recommended Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
22. Air Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
23. Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
24. De-Ashing & Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
25. Chimney Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
26. Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
27. Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
28. CO Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
29. Vitreous Enamel Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
30. Glass Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
31. Summer Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
32. Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
33. Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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THE DUNMORE WOOD BURNER NON BOILER STOVE
INSTALLATION INSTRUCTIONS
GENERAL
When installing and maintaining your Stove respect basic standards of fire safety. Read these instruc­tions carefully before commencing the installation. All relevant European and National Standards must be complied with when installing this appliance. Failure to do so may result in damage to persons and property. Consult your local Municipal office and your insurance representative to determine what regulations are in force. Save these instruc­tions for future reference.
Special care must be taken when installing the stove such that Health & Safety requirements are met.
Handling
Adequate facilities must be available for loading, unloading and site handling.
Fire Cement
Some types of fire cement are caustic and should not be allowed to come into contact with the skin. In case of contact with the skin wash immediately with plenty of water.
Asbestos
This stove contains no asbestos. If there is a possi­bility of disturbing any asbestos in the course of installation then please seek specialist guidance and use appropriate protective equipment.
Metal Parts
When installing or servicing this stove care should be taken to avoid the possibility of personal injury.
“IMPORTANT WARNING”
This stove must not be installed into a chimney that serves any other heating appliance.
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The complete installation must be done in accordance with current Standards and Local Codes. It should be noted that the requirements and these publications may be superseded during the life of this manual.
FLUES
Flues should be vertical wherever possible and where a bend is necessary, it should not make an angle of more than 45
o
with the vertical. Horizontal flue runs should be avoided except in the case of a back outlet from the appliance, when the length of the horizontal section should not exceed 150mm.
In order to minimise flue resistance and to make sweeping easier it is recommended to use 2 x 45
o
bends rather than a 90obend.
The flue termination point must be located to min­imise any wind effects. Wind effects of suction, pressure zones and turbulence can be created by the roof and adjacent objects. Wind effects can also be created by natural land contours.
To minimise the wind effects, the flue termination point should be located a minimum of 400mm mea­sured vertically from the roof or any other object that may cause an obstruction and 8 meters measured horizontally. Where this termination point does not suffice it may be necessary to extend the flue pipe. (See Fig.1)
Fig.1
FLUE PIPES
A flue pipe should only be used to connect an appli­ance to a chimney and should not pass through any roof space.
Flue pipes in cast iron, stainless steel or enamelled steel are suitable for use on this appliance. All flue pipes must meet the requirements of the relevant standards.
Flue pipes with spigot and socket joints should be fit­ted with the socket uppermost.
Clearance to combustibles must be adhered to when fitting the flue pipe.
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Fig.4
FLUE EXIT (TOP & REAR)
The stove is not designed to allow the chimney be cleaned through the stove. A means must be provid­ed to clean the chimney such as a soot box/access door in the flue for cleaning. See Fig.3 for recom­mended locations. Fit it to the stove as shown in Fig.3.
The stove is supplied with a reversible flue spigot for use with both top outlet and rear outlet. Fit the spig­ot as per Fig.4 for top outlet and as per Fig.5 for rear outlet.
Fig.3
Flue Liner
Sleeve
Flue Pipe
Possible Positions for access
Flue
Soot Door
Appliance Flue Outlet
Appliance
Debris Collection space
FLUE ORIENTATION ASSEMBLY
Fig.2
Flue Spigot
Blanking Plate
Fig.5
CHIMNEY
Do not connect to a chimney serving another appliance.
The stove is a radiant room heater and must be con­nected to a chimney of the proper size and type.
The chimney must have a diameter of at least 6” (150mm). It is best to connect to a chimney of the same size, as connection to a larger size may result in a somewhat less draught. If installation is into an existing chimney then it must be sound and have no cracks or other faults which might allow fumes into the house. Where the chimney diameter is greater than 8” or the chimney is in need of repair the chim­ney will need to be lined with a suitable approved flue liner. Minimum chimney height 15’ (4.5 meters) from stove flue outlet measured vertically. The stove must be connected to a chimney with a minimum continuous draft of 12 Pascals poor draft conditions will result in poor performance.
In adverse weather conditions, down drafts may be experienced causing smoke or fumes to spill into the room. If this occurs shut the appliance down by closing the air controls. If the problem persists seek the advice of a chimney sweep.
When installing a chimney care must be taken to ensure the chimney/flue does not become a fire haz­ard or a safety hazard where the flue pipe could be touched. Follow the requirements from the relevant building regulations.
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Fig.6
Fig.7
Any existing chimney must be clear of obstruction and have been swept clean immediately before installation of the stove. If the stove is fitted in place of an open fire then the chimney should be swept one month after installation to clear any soot falls which may have occurred due to the difference in combustion between the stove and the open fire.
A single wall metal fluepipe is suitable for connecting the stove to the chimney but is not suitable for use as the complete chimney.
Blanking Plate
Flue Spigot
Flue Liner
Stainless Steel Chimney Connector
Insulated Non-Combustible Throat Seal
Non-Combustible Floor
Flue Liner
Stainless Steel Chimney Connector
Non-Combustible Floor
Insulated Non-Combustible Throat Seal
The chimney and connecting flue must have a mini­mum diameter of 150mm and at no point must the diameter reduce to less than the size of the outlet spigot of the stove.
Any bend in the chimney or connecting fluepipe should not exceed 45
o
. 90obends should not be
used.
Fig.8
Fig.9
Combustible material should not be located where the heat dissipating through the walls of fireplaces or flues could ignite it. Therefore when installing the stove in the presence of combustible materials due account must be taken of the guidance on the sepa­ration of combustible material given in Building Regulations.
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Max. Horizontal Run
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