Falcon DT2, DT4 User Manual

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User’s Manual
Falcon DT2 / Falcon DT4
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Bitte die Sicherheitshinweise sorgfältig lesen und für später aufheben.
1. Die Geräte nicht der Feuchtigkeit aussetzen.
2. Bevor Sie die Geräte ans Stromnetz anschließen, vergewissern Sie Sich, dass die Spannung des Geräts mit der Netzspannung übereinstimmt.
3. Nehmen Sie das Gerät bei Überspannungen (Gewitter) vom Netz. Das Gerät könnte sonst Schaden nehmen.
4. Sollte versehentlich Flüssigkeit in das Gerät gelangen, so ziehen sofort den Netzstecker. Anderenfalls besteht die Gefahr eines lebensgefährlichen elektrischen Schlags.
5. Wartungs- und Reparaturarbeiten dürfen aus Sicherheitsgründen nur von autorisierten Personen durchgeführt werden.
6. Bei Wartungs- und Reparaturarbeiten müssen die Sicherheitsvorschriften der zuständigen Berufsverbände und Behörden unbedingt eingehalten werden.
7. Bei Verletzungen unbedingt den Arzt aufsuchen und die gegebenenfalls die zuständigen Stellen benachrichtigen. Unterlassung kann zum Verlust der Versicherungsleistungen führen.
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Please read the following instructions seriously.
1. Keep the equipment away from humidity.
2. Before you connect the equipment to the power outlet, please check the voltage of the power source.
3. Disconnect the equipment from the voltage of the power source to prevent possible transient over voltage damage.
4. Don’t pour any liquid to the equipment to avoid electrical shock.
5. ONLY qualified service personnel for safety reason should open equipment.
6. Don’t repair or adjust energized equipment alone under any circumstances. Some one capable of providing first aid must always be present for your safety
7. Always obtain first aid or medical attention immediately after an injury. Never neglect an injury, no matter how slight it seems.
CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the equivalent type recommended by the manufacture. Dispose of used batteries according to the manufacturer’s instructions.
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1. BARCODE PRINTER................................................................... 4
1-1. Printer Accessories......................................................................................................... 4
1-2. General Specifications.................................................................................................... 4
1-3. Communication Interface................................................................................................6
1-4. Printer Parts....................................................................................................................7
2. PRINTER INSTALLATION........................................................... 9
2-1. Label Installation............................................................................................................. 9
2-2. Label Roll Core Switch..................................................................................................11
2-3. PC Connection..............................................................................................................12
2-4. Driver Installation.......................................................................................................... 13
3. ACCESSORY............................................................................. 14
3-1. Stripper..........................................................................................................................14
3-2. Cutter ............................................................................................................................17
4. CONTROL PANEL..................................................................... 20
4-1. LED Status....................................................................................................................20
4-2. Feed Key Introduction................................................................................................... 20
4-3. Self-Test........................................................................................................................ 21
4-4. Auto Sensing................................................................................................................. 22
4-5. Dump Mode ..................................................................................................................22
4-6. See-through Sensor on/off............................................................................................ 23
4-7. Error Messages.............................................................................................................24
5. MAINTENANCE AND ADJUSTMENT....................................... 25
5-1. Print Head Module Installation / Removal Instruction................................................... 25
5-2. Thermal Print Head Cleaning .......................................................................................27
5-3. Adjust the Cutter........................................................................................................... 27
5-4. Troubleshooting............................................................................................................ 28
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1. Barcode Printer
1-1. Printer Accessories
After unpacking, please check the accessories that come with the package, and store appropriately.
 Barcode printer  Power cord  Switching Power  USB Cable  Label  Quick Start Guide  CD (includes label editing software CLabel / Manual)
Falcon DT2
Falcon DT4
1-2. General Specifications
Model Falcon DT2 Falcon DT4
Resolution
203 dpi (8 dot/mm)
Print Mode
Direct Thermal
CPU
32 Bit
Memory
4MB Flash, 8MB SDRAM 4MB Flash, 8MB SDRAM (with RTC)
Print Speed
2 IPS ~ 4 IPS
Print Length
Max.1727mm (68”) Min.12.7mm(0.5”)
Print Width
Max.54 mm (2.12”) Max.108mm (4.25”)
Sensor Type
Adjustable Reflective sensor; Fixed transmissive, center aligned
Sensor Detection
Type: Label gap and black mark sensing. Detection: Label length auto sensing and / or program command setting
Media
Label Roll OD: Max. 127mm (5”) Core Diameter: 1”, 1.5” Width: 15mm (0.6 “) ~ 60mm (2.36”) Thickness: 0.06~0.20mm
Label Roll OD: Max. 127mm (5”) Core Diameter: 1”, 1.5” Width: 25mm (1 “) ~ 118mm (4.65”) Thickness: 0.06~0.20mm
Printer Language
EZPL (Firmware downloadable)
Software
Application: CLabel-IV(EZPL only) DLL & Driver: Microsoft Windows NT 4.0, 2000 and XP
Resident Fonts
11 resident Windows bit mapped fonts (6,8,10,12,14,18,24,30,16X26,OCR A & B); can be rotated in 8 orientations and expandable 8 times horizontally and vertically. Scalable Font in 4 orientations.
Fonts Download
Windows bit mapped font: can be rotated in 8 orientations and expandable 8 times horizontally and vertically. Asian font: can be rotated in 4 orientations and expandable 8 times horizontally and vertically. True Type Font: can be rotated in 4 orientations.
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Image Handling
Support BMP and PCX. Support ICO, WMF, JPG, EMF file through software. Support image resize, rotating, mapping and inverse through software.
Barcodes
Code 39, Code 93, Code 128 (subset A,B,C), UCC 128, UCC/EAN-128 K-Mart, UCC/EAN-128, UPC A / E (add on 2 & 5), I 2 of 5,I 2 of 5 with Shipping Bearer Bars, EAN 8 / 13 (add on 2 & 5), Codebar, Post NET, EAN 128, DUN 14, MaxiCode, HIBC, Plessey, Random weight, Telepen, FIM, China Postal Code, RPS 128, PDF417 & Datamatrix code, QR code
Interfaces
Serial port: RS-232 ( Baud rate : 4800 ~ 115200 , XON/XOFF , DSR/CTS ) USB port: V2.0
Control Panel
One Tri-color LED: Power (Red, Orange and Green) Function Key: FEED
Power
Auto Switching 100/240VAC, 50/60 Hz
Environment
Operation: 41°F to 104°F (5°C to 40°C) Storage: -4°F to 122°F (-20°C to 50°C)
Humidity
Operation: 30-85%, non-condensing. Free air. Storage: 10-90%, non-condensing. Free air.
Cert. Approval
CE, FCC Class A, CCC, CB, cUL, BSMI, GS
Printer Dimension
Length: 218 mm (8.58”) Height: 172 mm (6.77”) Width: 100 mm (3.94”) Weight: 1.2 Kg
Length: 218 mm (8.58”) Height: 166 mm (6.53”) Width: 168 mm (6.61”) Weight: 1.5 Kg
Options
Cutter Module Stripper Module RTC Internal Ethernet Adapter Card
Cutter Module Stripper Module Internal Ethernet Adapter Card Parallel port
Specifications are subject to change without notice.
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1-3. Communication Interface
Serial Interface
Serial Default Setting
:
9600 baud rate、no parity、8 data bits、1 stop bit 、XON/XOFF protocol and RTS/CTS
RS232 HOUSING (9-pin to 9-pin)
DB9 SOCKET DB9 PLUG
--- 1 1 +5V,max 500mA RXD 2 2 TXD TXD 3 3 RXD DTR 4 4 N/C
GND 5 5 GND DSR 6 6 RTS
RTS 7 7 CTS CTS 8 8 RTS
RI 9 9 N/C
PC
PRINTER
Note】The total current output from serial port can not exceed 500mA.
USB Interface
Connector Type : Type B
PIN NO. 1 2 3 4
FUNCTION VBUS D- D+ GND
Internal Interface
UART1 wafer Ethernet module
N.C
1
1
N.C
TXD
2
2
RXD
RXD
3
3
TXD
CTS
4
4
RTS
GND
5
5
GND
RTS
6
6
CTS
E_MD
7
7
E_MD
RTS
8
8
CTS
E_RST
9
9
E_RST
+5V
10
10
+5V
GND
11
11
GND
+5V
12
12
+5V
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1-4. Printer Parts
2
4
1
5
3
1. LED Light
2. FEED Key
3. Top Cover
4. Power Switch
5. Cover Open Button
1
2
3
6
5
4
1. Print Head Lift
2. Label Roll Holder
3. Print Mechanism
4. Label Roll Core
5. Label Guide
6. Front Cover Piece
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3
2
1
1. Platen Cover
2. Label Sensor
3. Platen Roller
1
3
2
4
1. Power Socket
2. USB Port
3. Fan-Fold Label Insert
4. Serial Port (RS-232)
1
2
1. Bottom Case Cover
2. Hang Holes
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2. Printer Installation
2-1. Label Installation
1. Place the printer on a horizontal surface and open the Top Cover.
2. Press and release the lock of Label Roll Core.
3. Pull up the Label Roll Holder and lift the Label Roll Core upward.
4. Place a new label roll onto the Label Roll Core.
5. Flip the Label Roll Core downward and pull back the Label Roll Holder.
6. Pull and lock the Label Roll Core to the original position.
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7. Put the label under the Label Guide and stretch it frontward.
8. Pull the Label Guide inward and make it fit the edge of label.
9. Close the Top Cover to complete the label installation.
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2-2. Label Roll Core Switch
1. Pull the Label Roll Holder to the topmost and lift the Label Roll Core upward.
2. Turn the Label Roll Core outward as the figure shows.
3. Whirl the Label Roll Core back to the original position.
1” Core
A. When the lock hole
of Label Roll Core is on upper side, it applies to 1” core.
B. When the lock hole
of Label Roll Core is on lower side, it applies to 1.5” core.
Note】
You can also distinguish it by the index on the Label Roll Core as shown in figure.
1.5” Core
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2-3. PC Connection
1. Please make sure the printer is powered off.
2. Take the power cable, plug the cable switch to the power socket, and then connect the other end of the cable to the printer power socket.
3. Connect the cable to the USB/ Serial port on the printer and on the PC.
4. Power on the printer and the LED light will shine.
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2-4. Driver Installation
1. Once the printer cable is connected from PC to the printer, PC will automatically detect the new device and start the installation process.
2. Insert the product CD, select ‘Specify a location’ and describe the path of the printer driver.
3. Follow the instruction on the Window and complete the driver installation.
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3. Accessory
3-1. Stripper
1 Stripper Module 2 Screw x 2pcs
Note1】 Please power off
the printer before installing the stripper module.
Note2】 Label liner thickness
is recommended to be 0.06mm ± 10% with basic weight 65g/
㎡ ±
6%.
Note3】The max width for
stripper is 110mm
Suggestion】When using the
stripper module, set the stop position to 9 in CLabel and the E value is 9.
2
1
1. Place the printer on a horizontal surface and open the Top Cover.
2. Remove the Front Cover Piece.
Note】
You can also use coin or screwdriver to open the Front Cover Piece.
3. Push the Stripper connector into printer through the cable hole as shown in figure.
4. Place the Stripper on the fillister.
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Falcon DT4 Falcon DT2
5.
Turn the printer around and tighten screws to fix the Stripper in location.
5. Loose the screw of Bottom Case Cover and open it.
6.
Unlock the Bottom Case Cover to see the main board of printer.
Note】
You can also use coin or screwdriver to open the bottom case cover.
6. Tighten the screws to fix the Stripper in location.
7. Plug the connector into the main board.
Note】
There are 2 sockets on the main board, one is for stripper installation, another is for cutter installation. Before plugging the connector into socket, please check the pin first.
8. Lock the Bottom Case Cover. (For Falcon DT2, please tighten the screw of Bottom Case Cover)
9. Turn the printer back to proceed to the label installation.
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10. Flip the stripper downward to open it.
11. Follow the instruction on Chapter 2-1 to install the label.
12. Peel off the first label, and feed the liner through the roller and the strip bar.
13. Follow the direction as shown in figure to feed the liner across the stripper.
14. Flip the stripper upward to close it.
15. Press the FEED key to adjust the position of label and complete the installation.
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3-2. Cutter
1 Cutter Module 2 Screw x 2pcs
2
1
Note1】
Please power off the printer before installing the cutter module.
Note2】
Do not cut self-adhesive labels! The traces of adhesive will pollute the rotary knife and impair safe operation! The service life of the cutter is 1,000,000 cuts for paper weights up to 120g/
,
and 500,000 cuts for paper weights 120g/
to 170g/㎡.
Note3】
The max paper cutting width is 114mm
Suggestion】
When installing the cutter module, set the stop position to 30 in CLabel and the E value is 30.
1. Place the printer on a horizontal surface and open the Top Cover.
2. Remove the Front Cover Piece.
3. Push the Cutter connector into printer through the cable hole as shown in figure.
4. Place the Stripper on the fillister.
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Falcon DT4 Falcon DT2
5.
Turn the printer around and tighten screws to fix the Cutter in location.
5. Loose the screw of Bottom Case Cover and open it.
6.
Unlock the Bottom Case Cover to see the main board of printer.
6. Tighten the screws to fix the Cutter in location.
7. Plug the connector into the main board.
Note】
Before plugging the connector into socket, please check the pin first.
8. Lock the Bottom Case Cover. (For Falcon DT2, please tighten the screw of Bottom Case Cover)
9. Turn the printer back to proceed to the label installation.
10. Follow the instruction on Chapter 2-1 to install the label.
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11. Feed the label through the Cutter and press the FEED key to complete the installation.
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4. Control Panel
4-1. LED Status
Press and hold the FEED key then power on the printer, the printer will beep 3 times and enter into Self-Test status. If keep holding the FEED key, the status will change in sequence to Auto Sensing Mode, Dump Mode, See-through Sensor on/off, and then return to Self-Test again. These different statuses can change the setting of printer, they are described as follows:
LED Light Beep Status
Description
Green 1 Normal status
Normal status
Press and hold the FEED Key then power on the printer.
Red (Flash) 3
Self-Test
Printing Self-Test page, for operation instructions please refer to page 21.
Orange (Flash)
1 Auto Sensing Mode
Printers currently in Auto Sensing Mode, for operation instructions please refer to page 22.
Green (Flash)
1 Dump Mode
Printers currently in Dump Mode, for operation instructions please refer to page 22 .
Orange 1
See-through Sensor on/off
Set the See-through Sensor on or off, for operation instructions please refer to page 23.
Return to Self Test
Red (Flash)
Printer is currently downloading F/W
4-2. Feed Key Introduction
After pressing the FEED key, printer will send the media (according to media type) to the specified stop position. When printing with continuous media, pressing the FEED key will feed media out to a certain length. When printing with labels, pressing the FEED key will feed one label at a time. If the label is not sent out in a correct position, please proceed with the Auto sensing (see page22).
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4-3. Self-Test
The Self-Test function in a printer will help user to figure out whether the printer is operating normally. In the Self-Test Mode, the printer will print out a test sample as below figure. The printer will back to standby mode after printing out the test sample. Below are the Self-Test procedures:
1. Power off the printer, press and hold the FEED key.
2. Power on the printer (while still holding the FEED key); release the FEED key after printer beeping 3 times.
3. After about 1 second, printer would automatically print out the following. This means the printer is operating normally.
FalconXXXX : VX.XXX Serial port :96,N,8,1
1 DRAM installed Image buffer size : 1500K 000 FORM(S) IN MEMORY 000 GRAPHIC (S) IN MEMORY 000 FONT(S) IN MEMORY 000 ASIAN FONT(S) IN MEMORY 000 DATABASE(S) IN MEMORY 2048K BYTES FREE MEMORY ^S4 ^H10 ^R000 ~R200 ^W10 ^Q48,3 Option : ^D0 ^O0 ^AD See-through Sensor: OFF Reflective Sensor AD : 146 186 223 (2) Code Page: 850
Model & Version Serial port setup
Test pattern Number of DRAM installed
Image buffer size Number of forms Number of graphics Number of fonts Number of Asian fonts Number of Databases Free memory size Speed, Density, Ref. Point, Print direction Label width, Form length Cutter, Stripper, Mode See-through Sensor status Reflective Sensor status Code Page
Self-Test includes the internal printer data setting.
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4-4. Auto Sensing
Printer can automatically detect label (black mark paper) length and record it. By doing this, the printer can accurately detect the label (black mark) positions without setting the print length.
1. Check if the Moveable Sensor Mark is located at the right sensing position.
2. Power off the printer, press and hold the FEED key.
3. Power on the printer (while still holding the FEED key) and the printer will beep 3 times. Keep holding the FEED key, wait for the LED flashes orange and then release the FEED key. Printer will automatically detect the label size/length and record it.
Printer goes back to standby mode after displaying the measurement.
4-5. Dump Mode
When label setting and the print result don’t match for each other, it is recommended to go into the Dump Mode to check whether there’s any mistake in data transmission between the printer and the PC. For example, when printer receives 8 commands, yet without processing these commands, only printing out the contents of commands, this will confirm whether the commands were received correctly. Test procedures to enter the Dump Mode are as follows:
1. Power off the printer, press and hold the FEED key.
2. Power on the printer (while still holding the FEED key) and the printer will beep 3 times.
3. Release the FEED key when LED flashes green. Printer will automatically print “DUMP MODE BEGIN.” This means the printer is already in Dump Mode.
4. Send commands to the printer, and check if the print result matches the commands sent.
5. To cancel (get out of the Dump Mode), press the FEED key, the printer will automatically print out “OUT OF DUMP MODE”. This indicates that printer is back in the standby mode. Powering off the printer is another way to exit the Dump Mode.
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4-6. See-through Sensor on/off
There are two types of sensor in Falcon DT2 / Falcon DT4 printer - Reflective Sensor and See-through Sensor. Users can set one of them as active sensor. By default, the Reflective Sensor is turned on and the See-through Sensor is turned off. However, the reflective sensor may not be able to detect the label gap on special label materials. For example, when printing on labels with thick liner, colored liner, or back graphics, t hen the see -t hrough sen sor wo uld need to be enabled since the reflective sensor may not work correctly.
To turn the See-through Sensor on, please do as follows:
1. Power off the printer, press and hold the FEED key.
2. Power on the printer (while still holding the FEED key) and the printer will beep 3 times. Keep holding the FEED key, wait for the LED light turn to orange and then release the FEED key. The printers will automatically print “SEE-THROUGH SENSOR IS ON”. This indicates that the See-Through Sensor is turned on (and the Reflective Sensor is turned off).
3. To turn off the See-Through Sensor, please repeat above-mentioned procedures. Then the printer will print “SEE-THROUGH SENSOR IS OFF” to indicate that the See-Through Sensor is turned off.
SEE-THROUGH SENSOR IS ON or SEE-THROUGH SENSOR IS OFF
For checking the status of See-through Sensor (on or off), please perform Auto Sensing once. If LED light is green when doing Auto Sensing, then the See-through Sensor is on. If LED light is orange, then the See-through Sensor is off.
Note】
When the See-through Sensor is enabled, the Label Sensor must be placed in the center of the printer.
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4-7. Error Messages
LED Light Beep Description Solution
Red 4 beeps twice Print head is not firmly closed.
Re-open print head and make sure it closes tightly.
Red
(Flash)
None Print head temperature high.
Wait for the print head temperature drops to the normal temperature range, printer will go back to the standby mode and the LED light will stop flashing.
Unable to detect paper.
Make sure the movable sensor mark is at the correct position, if the sensor is still unable to detect paper, and then go through Auto Sensing again.
Red 2 beeps twice
Paper used up. Replace with new label roll.
Red 2 beeps twice Abnormal paper feed.
Possible causes: card tags or paper fall into the gap behind the platen roller, can’t find label gap/black mark, black mark paper out. Please adjust according to actual usage.
Red 2 beeps twice
Memory is full; printer will print out “Memory full.”
Delete unnecessary data in the memory.
Red 2 beeps twice
Can’t find the file; printer will print out “Filename can not be found.”
Use “~X4” command to print out all the files, then check whether the file exist and the names are correct.
Red 2 beeps twice
File name is repeated; printer will print out “Filename is repeated.”
Change the file name and download again.
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5. Maintenance and Adjustment
5-1. Print Head Module Installation / Removal Instruction
1. Open the top cover to see the Print Head Lift, which is on the left side of Top Cover.
Note】
Power off the printer before removing or installing the print head.
2. Flip the Print Head Lift downward to release it.
3. The Print Head Bracket can be flipped downward after Print Head Lift is released.
4. Remove the Print Head Connector.
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5. Remove the Print Head Screws,
6. From the underneath of the Print Head Bracket, hold the front end of print head to remove it and install new print head.
7. After new print head is installed, tighten the Print Head Screws, plug the Print Head Connector, restore the Print Head Bracket and lock the Print Head Lift to complete the installation.
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5-2. Thermal Print Head Cleaning
Unclear printouts may be caused by dusty print head, ribbon stain or label liner glue. Therefore when printing, it’s necessary to keep the top cover closed. Also, check and prevent paper/label from being stained or dusty to ensure print quality and to prolong the print head life. Print head cleaning instructions are as follows:
1. Power-off the printer.
2. Open the top cover.
3. If there are label pieces or other stain on the print head (see blue arrow), please use a soft cloth with industrial use alcohol to wipe away the stain.
Note 1】
Weekly cleaning for the print head is recommended.
Note 2】
When cleaning the print head with soft cloth, make sure there is no any metal or hard particles attached on it.
5-3. Adjust the Cutter
When using Cutter, paper-jam may happen sometimes. It can be solved by adjusting the cutter.
1. Turn the printer around to see the Cutter Cover Screw.
2. Loose the Cutter Cover Screw to remove the Cutter Cover.
3. The Cutter Adjustment Screw is on the side of cutter. Use screwdriver to turn the Cutter Adjustment Screw counter-clockwise for releasing the paper-knife of the cutter and then remove the jammed-label out.
4. After the jammed-label is removed, turn the Cutter Adjustment Screw clockwise to restore the paper-knife.
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5-4. Troubleshooting
Problem Recommended Solution
LED light does not light up after power on the printer
Check the power connector
LED light indicates error messages after printing stops
Check for software setting or program
command errors
Replace with suitable label Check if label may run out Check if label is jammed/tangled up Check if mechanism is closed (Thermal Print
Head not positioned correctly)
Check if sensor is blocked by label Check for abnormal cutter function or of no
actions (if cutter is installed) Printing started, but nothing was printed on the label
Check if label is placed upside down or if
label is not suitable for the application
Select the correct printer driver Select the correct label and print type
When printing, label is jammed/tangled up
Clean the label jam, and if label is stuck on
Thermal Print Head, please remove it by
using soft cloth with alcohol. When printing, only part of the contents were printed
Check if label is stuck on the Thermal Print
Head
Check if application software has errors Check if start position setting has errors Check if power supply is correct
When printing, part of the label wasn’t printed completely
Check if Thermal Print Head is stained or
dusted
Use internal command “~T” to check Thermal
Print Head can print completely
Check the media quality
The printout is not in desired position Check if sensor is covered by paper or dust
Check if liner is suitable for use, please
contact reseller for more information
Check if label roll edge is aligned with Label
Width Guide When printing, page skipping occurs Check if error occurs on label height setting
Check if sensor is covered by dust
Unclear printout Check print darkness setting
Check if Thermal Print Head is covered with
glue or stain When using cutter, label wasn’t cut straight
Check if label is set up straight
When using cutter, label wasn’t cut successfully
Check whether label thickness exceeds
0.16mm When using cutter, label couldn’t feed or unexpected cutting occurs
Check if cutter is installed properly Check if paper feed is working normally.
When using stripper, the function is not working correctly.
Check if stripper sensor is covered with dust Check if label is installed properly
Note】
Your dealer is knowledgeable about Falcon printers, printing software, and your unique system. Please contact your local dealer for further technical support.
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