Falcon Dominator Plus G3845, Dominator Plus G3845F User, Installation And Servicing Instructions
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User, installation and servicing instructions
GAS TWIN PAN FRYER
G3845, G3845F
Read these instructions before use
T101003
Rev No: 2
Published: 20/01/2019
DATE PURCHASED:
MODEL NUMBER:
SERIAL NUMBER:
DEALER:
SERVICE PROVIDER:
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Falcon Foodservice Equipment
HEAD OFFICE
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
WEEE Directive Registration No. WEEE/DC0059TT/PRO
At end of appliance life, dispose of appliance and any replacement parts in a
safe manner, via a licensed waste handler. Appliances are designed to be
dismantled easily and recycling of all material is encouraged whenever
practicable.
Dear Customer
Thank you for choosing Falcon Foodservice Equipment.
This manual can be downloaded from www.falconfoodservice.com or scan
here:
IMPORTANT: Please keep this manual for future reference.
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SYMBOLS
SCREWDRIVER SPANNER COOKING OIL GREASE
WARNING SPARK IGNITION FLAME VIEWPORT
ALLEN KEY IGNITER C SPANNER REMOVE DEVICE
PLUG REMOVER
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This appliance may be discoloured due to testing.
These instructions are only valid if the country code appears on the appliance. If
the code does not appear on the appliance, refer to the technical instructions for
adapting the appliance to the conditions for use in that country.
Installation must meet national or local regulations. Attention must be paid to:
safety (installation & use) regulations, health and safety at work act, local and
national building regulations, fire precautions act.
To prevent shocks, this appliance must be earthed.
This unit is fitted with an equipotential connection at the rear on the back.
This equipment is for professional use only and must be used by qualified
persons.
The installer must instruct the responsible person(s) of the correct operation and
maintenance of the appliance.
Only qualified persons are allowed to install, service or convert the appliance to
another gas type.
Gas appliances must have a stop cock fitted in the supply pipe work. The user
must be familiar with the location and operation of this device in order to turn off
the supply of gas in the event of an emergency.
This appliance has been CE-marked on the basis of compliance with the Low
Voltage and EMC Directives for the voltages stated on the data plate.
Unless otherwise stated, parts which have been protected by the manufacturer
must not be adjusted by the installer.
The appliance must be serviced regularly by a qualified person. Service intervals
should be agreed with the service provider.
Check that no damage has occurred to the appliance or supply cord during transit.
If damage has occurred, do not use this appliance.
Ensure the supply cord is routed free from the appliance to avoid damage.
The appliance has been designed and approved to use Falcon kick plates; non
Falcon kick plates could potentially adversely affect the performance of the
appliance by restricting the air to the appliance.
All apparatus connected to a potable water network and including water drain
device has to be provided with an air break before its discharge to the drainage
system. Type AA.
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Training and competence
To help ensure the safe use of this appliance there is a requirement for you to provide
whatever information, instruction, training and supervision as is necessary to ensure, so
far as is reasonably practicable, the health and safety of all users.
For further help and information on training and competence we would refer you the
Health and Safety Executive website; www.hse.gov.uk
document ref: health and safety
training INDG345. International customers should default to the health and safety
guidelines provided by your government body.
Risk assessment
As part of managing the health and safety of your business you must control any risks
identified in your commercial kitchen. To do this you need to think about what might
cause harm to people and decide whether you are taking reasonable steps to prevent
that harm. This is known as risk assessment. It is important to consider the environment
around the product as well as the product itself. For example oil or food spills will present
a significant risk so users so the need to immediately clean up such spills must be
reflected in staff training.
For further help and information on risk assessments we would refer you to you the
Health and Safety Executive website; www.hse.gov.uk
document ref: risk assessment
INDG163. International customers should default to the health and safety guidelines
provided by your government body.
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CONTENTS
1.0 APPLIANCE INFORMATION ...................................................................................... 1
2.0 OPERATION ................................................................................................................ 2
2.1 COMPONENT PARTS ............................................................................................. 2
2.2 CONTROLS .............................................................................................................. 3
2.3 USING THE APPLIANCE ......................................................................................... 4
2.4 FILTRATION ............................................................................................................. 7
2.5 SAFETY RESET ....................................................................................................... 8
3.0 CLEANING AND MAINTENANCE .............................................................................. 9
4.0 SPECIFICATION ....................................................................................................... 11
4.1 APPLIANCE WEIGHT TABLE ................................................................................ 11
4.2 ELECTRICAL DATA TABLE .................................................................................. 11
4.3 INJECTOR SIZES & PRESSURE TABLE .............................................................. 11
4.4 HEAT INPUT TABLE .............................................................................................. 11
5.0 DIMENSIONS / CONNECTION LOCATIONS ........................................................... 12
6.0 INSTALLATION ......................................................................................................... 13
6.1 SITING / CLEARANCES ........................................................................................ 13
6.2 VENTILATION ........................................................................................................ 14
6.3 ASSEMBLY ............................................................................................................ 14
6.4 GAS SUPPLY & CONNECTION ............................................................................ 15
6.5 ELECTRIC SUPPLY & CONNECTION .................................................................. 15
6.6 COMMISSIONING .................................................................................................. 16
7.0 CONVERSION ........................................................................................................... 17
7.1 GAS CONVERSION CHECK LIST ......................................................................... 17
8.0 SERVICING ............................................................................................................... 17
8.1 FRONT FASCIA ..................................................................................................... 18
8.2 INNER CONTROL PANEL ..................................................................................... 18
8.3 PIEZO IGNITER, SAFETY THERMOSTAT, PUMP SWITCH ................................ 19
8.4 GAS VALVE ........................................................................................................... 19
8.5 SAFETY THERMOSTAT PHIAL ............................................................................ 20
8.6 OPERATING THERMOSTAT PHIAL ..................................................................... 21
8.7 PILOT ASSEMBLY ................................................................................................. 22
8.8 BURNER ................................................................................................................ 23
8.9 GOVERNOR ........................................................................................................... 25
8.10 REAR ELECTRICS BOX .................................................................................... 25
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8.11 PUMP .................................................................................................................. 26
8.12 PUMP TIMER SETTING ..................................................................................... 27
8.13 CIRCUIT DIAGRAMS ......................................................................................... 28
8.14 WIRING DIAGRAMS .......................................................................................... 29
9.0 ACCESSORIES ......................................................................................................... 30
9.1 SPLASHGUARD .................................................................................................... 30
10.0 FAULT FINDING ........................................................................................................ 30
11.0 SPARE PARTS .......................................................................................................... 32
12.0 SERVICE INFORMATION ......................................................................................... 33
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1.0 APPLIANCE INFORMATION
This appliance has been CE-marked on the basis of compliance with the relevant EU
directives for the heat inputs, gas pressures and voltages stated on the data plate.
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2.0 OPERATION
2.1 COMPONENT PARTS
A - Dust Cover F - Oil Buckets (G3845F only)
B - Baskets G - Filtration Basket & Mesh Filter
C - Fry Plate (G3845F only)
D - Crumb Catcher H - Oil Return Pipe
E - Drain Pipe (G3845 only) I - Basket Hanger
J - Drain Cleaning Rod (G3845F only)
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2.2 CONTROLS
J - Temperature Control N - Pump Switch (G3845F only)
K - Piezo Igniter O - Safety Thermostat Reset Button
L - Gas Control P - Drain Valve (G3845 Style)
M - Drain Valve (G3845F Style)
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2.3 USING THE APPLIANCE
2.3.1 The appliance must be as clean as possible before use as an appliance left with debris
in or around its heating area can lead to fire.
NEVER ADD COOKING OIL TO A FRYER WITHOUT
ENSURING IT IS COMPLETELY DRY OF WATER.
DOING SO CAN LEAD TO VERY HOT COOKING OIL BEING
EJECTED FROM THE FRYER AS THE WATER
UNDERNEATH IT BOILS AND EXPANDS INTO STEAM.
2.3.2 Ensure the drain valve is closed and fill the pan with cold good quality vegetable oil to
the MIN level marked on the Fry Plate. This level is the maximum cold fill mark to
achieve the stated performance of the fryer. The volume of oil will increase as the oil is
heated.
The approximate volume of cold oil, when filled to the MIN level is 12.8 litres.
ALWAYS MAINTAIN AN OIL LEVEL BETWEEN MAX AND
MIN LEVELS INDICATED ON FRY PLATE.
WHEN HOT, THE COOKING MEDIUM MUST NEVER BE
ALLOWED TO DROP BELOW THE MIN LEVEL AS THIS WILL
LEAD TO AN UNSAFE SITUATION. IF THIS HAPPENS THE
OIL MUST BE TOPPED UP BEFORE CONTINUING TO USE
THE FRYER.
NEVER ALLOW OIL TO GO ABOVE MAX LEVEL AS THIS
MAY CAUSE THE OIL TO OVERFLOW FROM THE PAN
WHEN FOOD IS DROPPED IN.
SUITABLE PROTECTIVE CLOTHING AND ALL CARE
NECESSARY MUST BE USED WHEN TOPPING UP A HOT
FRYER.
IT IS RECOMMENDED THAT REPLENISHMENT OF THE OIL
TAKES PLACE WHEN THE FRYER IS COOL.
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2.3.3 Turn gas control to the LOW/LIGHT 1 position then push the button in as shown in
the image below.
2.3.4 While still holding the gas control in the LOW/LIGHT 2 position, repeatedly press the
piezo igniter 3 until the pilot burner lights.
2.3.5 Once the pilot flame can be seen 4, hold the gas control for a further 20 seconds 5
and when released the main burner will light at the LOW flame position. This position
is for preheating and maintaining temperature.
2.3.6 When ready to cook, turn the gas control to the HIGH position. Set the temperature
control as required between 140°C and 190°C.
APPLIANCES THAT ARE IN USE MUST BE SUPERVISED AT
ALL TIMES.
OVERHEATING OF OIL MUST BE AVOIDED.
2.3.7 The maximum recommended basket loading per pan is:
1.5kg for chilled chips
1.2kg for frozen chips
CARE MUST BE TAKEN WHEN INTRODUCING FROZEN OR
WET PRODUCT INTO HOT OIL TO PREVENT SURGE
BOILING.
WATER MUST NEVER BE INTRODUCED INTO HOT OIL.
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2.3.8 To turn the burner off, turn the gas control to OFF position.
2.3.9 G3845 Draining – Draining old oil must be done after the oil has been allowed to cool.
Ignoring this advice may lead to burns. Connect the supplied drain pipe onto the
drain valve 1 as shown below. The drain valve is fitted with a spring loaded safety
latch. Push this latch aside 2 to unlock the handle, then turn handle 3 to empty the oil
into a suitable disposal container. Any large pieces of debris will be captured by the
crumb catcher.
2.3.10 G3845F Draining – Draining old oil must be done after the oil has been allowed to
cool. Ignoring this advice may lead to burns and build up of oily condensation inside
the appliance. The drain valve is fitted with a spring loaded safety latch. Push this latch
aside and turn the handle (similarly to 2.3.9) to drain oil into the supplied oil buckets.
The oil buckets can then be removed and the oil transferred to a suitable disposal
container.
THE DRAIN VALVE MUST ONLY BE OPERATED WHEN THE
GAS CONTROL IS SET TO OFF. NOT FOLLOWING THIS
PART OF THE PROCEDURE WILL LEAD TO THE RESIDUAL
OIL IN THE FRYER CATCHING FIRE.
THE OIL BUCKETS MAY BE HOT AND HEAVY WHEN FULL
OF OIL. TAKE CARE WHEN REMOVING.
ENSURE THE FILTRATION BASKETS AND MESH FILTER
ARE CLEANED REGULARLY. FAILURE TO DO SO MAY
CAUSE THE OIL TO OVERFLOW FROM THE OIL BUCKET.
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2.4 FILTRATION
2.4.1 G3845F Only - Ensure gas control is in the OFF 1 position and allow oil to cool for 15
to 20 minutes. Drain the oil into the oil buckets and switch on the filtration system
using the pump switch 2. Let the oil cycle through the provided filtration basket and
mesh filter to clear the debris within the oil. The appliance is designed so that the
pump will cut-off after operating for 8 minutes. To continue with the filtration process,
simply reactivate the pump switch.
2.4.2 Once the oil is filtered, close the drain valve and activate the pump switch to refill the
pan. Once the oil level is between MIN and MAX, switch off the pump switch. After
filtering wait 30 seconds before removing the oil bucket.
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2.5 SAFETY RESET
2.5.1 The safety thermostat is to prevent fire in the event of an operating thermostat failure
and will prevent the main burners from working. If the burners don’t turn on, it may be
due to the safety cut-out and the safety thermostat will need to be reset.
2.5.2 To reset the safety thermostat, first ensure the gas control is turned OFF and wait at
least half an hour for the oil to cool. Remove the black dust cover and press the safety
thermostat reset button with a pen or similar item as shown below.
IF SAFETY CUT-OUT CONTINUES, A QUALIFIED ENGINEER
MUST INVESTIGATE THE CAUSE.
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3.0 CLEANING AND MAINTENANCE
When removing heavy items to aid cleaning or maintenance particular care should be taken.
A manual handling risk assessment is the best way to determine the level of risk to anyone
using or maintaining this equipment. To help with such an evaluation we have included the
weights of individual components that may present significant risk.
For further help and information on manual handling and associated risk assessment we
would refer you to you the Health and Safety Executive website; www.hse.gov.uk
document
ref: manual handling at work INDG143. International customers should default to the health
and safety guidelines provided by your government body.
The cleaning of fryers or other products that use hot oil present significant risks to end users
and particular care should be taken. Cold water and hot oil for example are an explosive mix
and should be avoided at all costs.
Other useful references for health and safety issues:
www.hse.gov.uk
Essentials of health and safety at work ISBN978
Noise at work INDG362
Safe systems of work
Other notes added to the body of the instructions
BEFORE ANY CLEANING IS UNDERTAKEN, ISOLATE
APPLIANCE FROM GAS SUPPLY AND MAINS POWER
SUPPLY AT ISOLATOR SWITCH.
SUITABLE PROTECTIVE CLOTHING MUST BE WORN WHEN
CLEANING THIS APPLIANCE.
NEVER PUMP WATER THROUGH THE FILTRATION PUMP
AT ANY TIME.
OIL MUST BE ALLOWED TO COOL TO A SAFE
TEMPERATURE BEFORE DRAINING. DO NOT OVERFILL
OIL BUCKET.
THE APP L IANCE MUST NOT BE STEAM CLEANED. DO
NOT USE ACID OR HALOGEN-BASED (E.G. CHLORINE)
DESCALING LIQUIDS, FLAMMABLE LIQUIDS,
CLEANING
AIDS OR CLEANING POWDERS
.
NEVER CLEAN PRODUCTS WHILST THEY ARE HOT – ALL
SPILLS ON TO THE PRODUCT AREA OR THE FLOOR
SHOULD BE CLEANED UP IMMEDIATELY
FAILURE DUE TO LACK OF PROPER CLEANING IS NOT
COVERED BY WARRANTY.
Note: All surfaces are easier to clean if spillage is removed before it becomes burnt on,
cleaned daily.
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It should be noted that certain scouring pads including nylon types can easily mark stainless
steel. Care should be exercised during cleaning process. When rubbing stainless steel with
a cloth, always rub in grain direction.
3.1.1 Turn appliance off and cool down.
3.1.2 Drain oil as stated in section 2.3.9 or 2.3.10.
3.1.3 G3845F only – Check and if required, unblock the drain valve with the provided drain
cleaning rod.
3.1.4 G3845F only – Filter oil as stated in section 2.4 then dispose the old oil.
3.1.5 Remove baskets, Fry Plates and crumb catcher and wash it in warm soapy water.
Rinse and dry thoroughly before replacing them back in the appliance.
3.1.6 Ensure drain valve is closed and fill pan with warm soapy water to the oil level mark.
Soak overnight if necessary and rinse with clean water before draining. Dry pan
thoroughly.
3.1.7 G3845F only – Remove all debris from the filtration baskets and mesh filter. Wash
them with the oil buckets in warm soapy water.
3.1.8 Dry all components thoroughly before replacing them back in the appliance.
DO NOT RE-FILL OIL UNTIL THE PAN AND ALL
COMPONENTS ARE COMPLETELY DRY, INCLUDING THE
INSIDE OF THE DRAIN VALVE.
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4.0 SPECIFICATION
4.1 APPLIANCE WEIGHT TABLE
APPLIANCE UNIT WEIGHT (kg) PACKED WEIGHT (kg)
G3845 80 89
G3845F 100 109
4.2 ELECTRICAL DATA TABLE
CURRENT POWER
APPLIANCE PHASE
MIN (A) @
230V
MAX (A) @
230V
ACTUAL (A)
@ 230V
(kW) @
230V
G3845 L1 NA NA NA NA
G3845F L1 2.79 3.26 3.1 0.58
IF ANY CURRENT IS OUT WITH THESE TOLERANCES, THE
CAUSE MUST BE INVESTIGATED AND RECTIFIED.
4.3 INJECTOR SIZES & PRESSURE TABLE
INJECTOR SIZES & PRESSURE
NATURAL GAS PROPANE
G3845 2.75 1.70
G3845F 2.75 1.70
Pilot Injectors 51 35
Supply Pressure mbar 20 37
Operating Pressure mbar 13.6* N/A
*Operating Pressure on Natural Gas (G20) is set with one burner on
4.4 HEAT INPUT TABLE
HEAT INPUTS (NATURAL GAS AND PROPANE)
APPLIANCE kW Btu/hr PILOT RATE
G3845 2 x 11.4 2 x 39,000
0.25kW
G3845F 2 x 11.4 2 x 39,000
0.25kW
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5.0 DIMENSIONS / CONNECTION LOCATIONS
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6.0 INSTALLATION
Electrical Safety and Advice Regarding Supplementary Electrical Protection
Commercial kitchens and foodservice areas are environments where electrical appliances
may be located close to liquids, or operate in and around damp conditions, or where
restricted movement for installation and service is evident.
The installation and periodic inspection of the appliance should only be undertaken by a
qualified, skilled and competent electrician; and connected to the correct power supply
suitable for load as stipulated by the appliance data label.
The electrical installation and connections should meet the necessary requirements to local
electrical wiring regulations and electrical safety guidelines.
We recommend:-
Supplementary electrical protection with use of a residual current device (RCD).
Fixed wiring appliances incorporate a locally situated switch disconnector to connect
to, which is easily accessible for switching off and safe isolation purposes. The switch
disconnector must meet the specification requirements of IEC 60947.
6.1 SITING / CLEARANCES
CAUTION: WALLS CLOSER THAN 150mm TO THE APPLIANCE
MUST BE NON COMBUSTABLE. IF SUITING THE NECESSARY
CLEARANCES TO ANY CUMBUSTIBLE WALL MUST BE THE
LARGEST FIGURE GIVEN FOR INDIVIDUAL APPLIANCES
INSTRUCTIONS.
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6.2 VENTILATION
This appliance must be installed with sufficient ventilation to prevent the occurrence of
unacceptable concentrations of substances harmful to health in the room in which they are
installed. Installer must consult any additional local / national regulations.
COMBUSTION AIR REQUIREMENTS
APPLIANCE G20 G31
G3845 26 m3/h 26 m3/h
G3845F 26 m3/h 26 m3/h
6.3 ASSEMBLY
6.3.1 Position the appliance and level using feet adjusters as shown below.
TAKE CARE WHEN MOVING AN APPLIANCE FITTED WITH
CASTORS.
6.3.2 Connect appliance to gas supply and test for gas tightness (see section 6.4)
This appliance is also provided with a terminal for connection of an
external equipotential conductor. This terminal is an effective electrical
contact with all fixed exposed metal parts of the appliance, and shall
allow the connection of conductor having a nominal cross-section area
of up to 10mm². It is located at the rear of the unit and identified by the
following label and must only be used for bonding purposes.
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6.4 GAS SUPPLY & CONNECTION
6.4.1 Installation pipe work should be fitted in accordance with local / national standards.
The pipe work must not be smaller than unit gas inlet connection. If using flexible
hosing, the hose must be sized to conform to BS 6173 and the length must not exceed
1.5m. An isolating valve must be located close by for shut-down during an emergency
or servicing. An inlet manifold is supplied with to enable connection to ¾” BSP inlets.
6.4.2 If flexible hose is used, it shall comply with national requirements. These must be
periodically examined and replaced as necessary. A retention chain must also be
attached to the rear of the appliance.
6.4.3 Natural Gas Appliance - Supplied governor must be fitted to the rear of the appliance.
(see section 8.9)
6.4.4 The installation should be checked for gas tightness and purged as specified in
IGE/UP/1.
6.5 ELECTRIC SUPPLY & CONNECTION
G3845F Only - A suitable supply cord is supplied that conforms to BSEN 50525-2-11, cable
type H05VV-F. This appliance is designed to, and must, be connected to suitably rated
isolator. It is recommended that the isolator be rated to 230V at 13A, with contact separation
of
at least 3mm in all poles. If cord is damaged, it must be replaced by a suitably qualified
person.
Live 1 ( Phase 1) Brown
Neutral Blue
Earth Yellow/Green
THIS APPLIANCE MUST BE EARTHED.
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6.6 COMMISSIONING
Refer to section 2.0 for operation. If safety thermostat is activated, refer to section 2.5 to
reset it.
Carry out the following operation:
6.6.1 Turn the main gas supply on to the appliance.
6.6.2 Remove front facia as stated in section 8.1. Connect a suitable pressure gauge to the
test points on the gas valve shown below and ensure the gas pressures are correct
(see section 4.3 for gas pressures).
6.6.3 Natural Gas Appliance only – Adjust Governor as shown in section 8.9.
6.6.4 Fill pan with cold oil to the MIN mark.
6.6.5 Light all pilots to ensure they all stay lit.
6.6.6 Turn on main burners and check for flame stability.
6.6.7 Set the gas control to HIGH and turn the temperature control to 190°C. Let the
appliance heat up. When the burner switches off, check the temperature. Ensure the
temperature is 190°C +/- 5°C.
6.6.8 Switch appliance off
If the appliance does not operate correctly please refer to section 10.0 and rectify the
problem.
PLEASE FILL OUT THE INFORMATION TABLE ON THE
FRONT COVER AFTER COMMISSIONING.
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7.0 CONVERSION
BEFORE INSPECTION, SERVICING OR CONVERSION, TURN OFF
GAS AT ISOLATOR.
7.1 GAS CONVERSION CHECK LIST
Change injectors in burner(s) and pilots(s) (see 8.7 & 8.8).
Change gas type label.
For natural gas (G20) an appliance governor is required
For Propane (G31) an appliance governor is not required
8.0 SERVICING
BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE
APPLIANCE AT THE MAINS SWITCH AND TAKE STEPS TO
ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON.
BEFORE INSPECTION, SERVICING OR CONVERSION, TURN OFF
GAS AT ISOLATOR.
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8.1 FRONT FASCIA
8.1.1 Removal of the front fascia allows access to the pressure test points.
8.2 INNER CONTROL PANEL
8.2.1 Remove the inner control panel to gain access to the control parts.
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8.3 PIEZO IGNITER, SAFETY THERMOSTAT, PUMP SWITCH
8.3.1 To remove the safety thermostat phial, see section 8.5.
8.4 GAS VALVE
8.4.1 To gain access to the gas valve, remove the 4 screws that hold the gas valve bracket.
The valve is secured to the bracket with nuts and screws. To remove the thermostat
phial see section 8.6.
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8.5 SAFETY THERMOSTAT PHIAL
8.5.1 To remove the phial, loosen the safety thermostat phial nut located behind the front
fascia.
8.5.2 Remove the nuts holding the phial cover then unclip the phial form the cover. Use a
screwdriver to knockout the graphite sealant to remove the phial.
8.5.3 When replacing the phial, apply an appropriate oil and temperature rated sealant on
the nut to fix it in place.
TAKE CARE TO ENSURE THERE ARE NO SHARP BENDS ON THE
CAPILLARY TUBE.
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8.6 OPERATING THERMOSTAT PHIAL
8.6.1 Remove the phial guard then unclip the phial out of its holder. Remove the two nuts to
pull the phial out of the pan.
8.6.2 When replacing the phial, apply an appropriate oil and temperature rated sealant on
the nut to fix it in place.
TAKE CARE TO ENSURE THERE ARE NO SHARP BENDS ON THE
CAPILLARY TUBE.
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8.7 PILOT ASSEMBLY
8.7.1 Remove the fixings holding the pilot mounting panel and drop the entire pilot assembly
down to gain access to it.
8.7.2 Remove the pilot assembly from the mounting panel to access fittings easier for the
pilot gas pipe, pilot injector, thermocouple and electrode. The pilot injector is removed
using a 10mm spanner
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8.8 BURNER
8.8.1 Disconnect the compression fitting on both burners to remove the gas pipes.
8.8.2 Remove the fixings retaining the burner tray and slide the entire burner tray assembly
out to gain access to the burner fittings.
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8.8.3 Now the burner injector can be accessed. Use a 13mm spanner to remove.
8.8.4 To remove burner from the burner tray, remove the two fixing screws at the front and
remove the injector holder nut. Slide the burner out of the tray.
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8.9 GOVERNOR
8.9.1 Natural Gas Appliance only – Adjust Governor as shown.
1 – Gas in
2 – Gas out
3 – Direction of flow
GOVERNOR SUPPLIED IS MAINTENANCE FREE. ENSURE THE
BLUE DUST CAP COVERING THE VENT IS FITTED AND IN GOOD
CONDITION.
8.10 REAR ELECTRICS BOX
8.10.1 G3845F only - Remove five screws to slide out the rear electric s box cover. This will
allow access to the pump timer, fuse and terminal block.
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8.10.2 G3845F only – Unplug 9 pin connector and push remaining part through electrical
box. Remove two screws and lift electrical box away from unit.
8.11 PUMP
8.11.1 Remove pipe fixing on pump head. Remove the bottom pump access bracket by
removing the two fixing screws. Then remove the nut securing the pump capacitor.
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8.11.2 From the front of the appliance, loosen the screws slightly that holds the pump.
Remove the pump by lifting it out of the keyway and dropping it out of the appliance.
8.12 PUMP TIMER SETTING
8.12.1 Set top function to “0.8”.
8.12.2 Set middle function to “10” minutes
8.12.3 Set base function set to “Wu”.
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8.13 CIRCUIT DIAGRAMS
8.13.1 G3845F Circuit Diagram
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8.14 WIRING DIAGRAMS
8.14.1 G3845F Wiring Diagram
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9.0 ACCESSORIES
9.1 SPLASHGUARD
9.1.1 Remove basket hanger and place splashguard on top of the hob. Refit the basket
hanger in front of the splashguard to secure them in place.
10.0 FAULT FINDING
FAULT POSSIBLE CAUSES REMEDY USER *ENG
Burner/Pilot will not
light/stay lit.
No gas to the unit. Check main gas is
turned on.
Safety thermostat has
activated.
Reset safety thermostat
as per section 2.5
If activates again call
service engineer.
Blocked injector. Clean or replace injector.
Pump switch turned
ON.
Switch OFF pump
switch.
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Pump not working. No electrical power to
unit
Check mains power is
connected and turned
on.
Fuse has blown. Investigate and solve the
cause then replace fuse
at the rear of the unit.
Pump overheating. Allow unit to cool for 15
minutes.
Pump timer activated
after running for 8
minutes.
Switch pump switch OFF
then ON again.
Safety thermostat
activated
Low oil level Add oil to min level mark
Burner switched ON
without any oil in pan.
Add oil to min level mark.
Ensure the pan is never
empty when the burner
is ON.
Oil not getting up to the
desired temperature.
Faulty thermostat. Replace thermostat.
PROBLEM POSSIBLE CAUSES REMEDY USER *ENG
Surge Boiling Over loading with wet
food
Reduce the amount of
wet food
Overloading with oil Reduce the amount of oil
to the Min Level
Pan Not Draining Blocked with debris Clean drain hole
Oil not Filtering Blocked filters with
debris
Clean filters inside the oil
bucket
Debris is being returned
to pan after filtering
Blocked filters in fryer
bucket and
overflowing, allowing
unfiltered oil back to
pan
Ensure oil has time to
filter through strainer.
Heavily unfiltered oil can
block pump
*ENG Service engineer only.
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32
11.0 SPARE PARTS
PART DESCRIPTION SPARES NUMBER
Dust Cover 535620003
Basket 536430126
Fry Plate 535620002
Crumb Catcher 535620001
Basket Hanger 535620005
Drain Pipe 535710015
Oil Bucket 535620007
Fine Mesh Filter Wire Support 535580039
Fine Mesh Filter 535580038
Filter Basket 535580037
Oil Pick Up Pipe 535620006
Suction Pipe Filter 535580052
Front Fascia 535620010
Door Assembly 535620000
Piezo Igniter 535010000
Safety Thermostat 530740023
Pump 535770077
Pump Switch 535500056
Gas Valve 535620016
Timer Control 536470007
When ordering spare parts please quote the following:
Model Number
Serial number
Gas type
This information will be found on data plate attached to the appliance
Visit our website for further spares information.
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12.0 SERVICE INFORMATION
It is recommended to have an annual maintenance contract with a local service provider.
SERVICELINE CONT ACT:
(UK only)
Phone: +441438 363 000
Warranty Policy Shortlist
For our warranty policy please go to www.falconfoodservice.com
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