Falcon DOMINATOR PLUS G3106 Series Servicing Instructions

DOMINATOR PLUS
G3106 FAN ASSISTED RANGE

CAUTION: Read the instructions before using
this appliance

INSTALLATION and SERVICING
INSTRUCTIONS

This appliance must be installed and serviced by a competent person as stipulated by the Gas Safety (Installation
& Use) Regulations.

IMPORTANT

The installer must ensure that the installation of the appliance is in conformity with these instructions and National
Regulations in force at the time of installation. Particular attention MUST be paid to:

Gas Safety (Installation & Use) Regulations Health And Safety At Work etc. Act
Local and National Building Regulations Fire Precautions Act
Detailed recommendations are contained in Institute of Gas Engineers published documents: IGE/UP1, IGE/UP/2
BS6173 and BS5440

The appliance has been CE-marked on the basis of compliance with the Gas Appliance Directive for the Countries,
Gas Types and Pressures as stated on the data plate.

WARNING: TO PREVENT SHOCKS, ALL APPLIANCES WHETHER GAS OR ELECTRIC, MUST BE EARTHED.

On completion of the installation, these instructions should be left with the Engineer-in-Charge for reference during
servicing. Further to this, The Users Instructions should be handed over to the User, having had a demonstration of
the operation and cleaning of the appliance.

IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY
RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.

PREVENTATIVE MAINTENANCE CONTRACT

In order to obtain maximum performance from this unit we would recommend that a maintenance contract be
arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and repairs. A
quotation will be given upon request to the contact numbers below.

WEEE Directive Registration No. WEE/DC0059TT/PRO At end of unit life, dispose of appliance and
any replacement parts in a safe manner, via a licenced waste handler.

U nits are designed to be dismantled easily and recycling of all material is encouraged whenever

practicable.

Falcon Foodservice Equipment

HEAD OFFICE AND WORKS

Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland. T100817 Ref 7

SERVICELINE CONTACT

Phone: [phone] Fax: [phone]

IMPORTANT INFORMATION

Warranty Policy Shortlist

Warranty does not cover :-

Correcting faults caused by incorrect installation of a product.
Where an engineer cannot gain access to a site or a product.
Repeat commission visits.
Replacement of any parts where damage has been caused by misuse.
Engineer waiting time will be chargeable.
Routine maintenance and cleaning.
Gas conversions i.e. Natural to Propane gas.
Descaling of water products and cleaning of water sensors where softeners/ conditioners are not fitted, or
are fitted and not maintained.
Blocked drains
Independent steam generation systems.
Gas, water and electrical supply external to unit.
Light bulbs
Re-installing vacuum in kettle jackets.
Replacement of grill burner ceramics when damage has been clearly caused by misuse.
Where an engineer finds no fault with a product that has been reported faulty.
Re-setting or adjustment of thermostats when unit is operating to specification.
Cleaning and unblocking of fryer filter systems due to customer misuse.
Lubrication and adjustment of door catches.
Cleaning and Maintenance:

 Cleaning of burner jets
 Poor combustion caused by lack of cleaning
 Lubrication of moving parts
 Lubrication of gas cocks
 Cleaning/adjustment of pilots
 Correction of gas pressure to appliance.
 Renewing of electric cable ends.
 Replacement of fuses
 Corrosion caused by use of chemical cleaners.

Electrical Safety and Advice Regarding Supplementary Electrical Protection

Commercial kitchens and foodservice areas are environments where electrical appliances may be located
close to liquids, or operate in and around damp conditions, or where restricted movement for installation and
service is evident.

The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled and
competent electrician; and connected to the correct power supply suitable for load as stipulated by the
appliance data label.

The electrical installation and connections should meet the necessary requirements to local electrical wiring
regulations and electrical safety guidelines.

We recommend:-

 Supplementary electrical protection with use of a residual current device (RCD).
 Fixed wiring appliances incorporate a locally situated switch disconnector to connect to, which is

easily accessible for switching off and safe isolation purposes. The switch disconnector must meet
the specification requirements of IEC 60947.

2

SECTION 1 - INSTALLATION

Model

Width

(mm)

Depth

(mm)

Height

(mm)

Weight

(kg)

G3106

900

770

890

145

UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE
MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER.

1.1 MODEL NUMBERS, NETT WEIGHTS and DIMENSIONS

Take care when removing or installing cast iron components as they are heavy items.

Pan Support – 7kg

1.2 SITING

The appliance should be installed on a level, fireproof surface, in a well lit and draught free position.
If the floor is constructed of combustible material, then local fire requirements should be checked to

ensure compliance. A clear space of 150mm should be left between rear and side of unit and any
combustible wall.

The oven flue discharges vertically through hob rear. There must be no direct connection of flue to
any mechanical extraction system or to the outside air. Open top burners discharge combustion products
directly into the room.

Care should be taken not to disturb the air combustion admission and evacuation of open top burner
models.

1.3 VENTILATION

Adequate ventilation must be provided to supply sufficient fresh air for combustion and allow easy
removal of combustion products which may be harmful to health. Recommendations for Ventilation of
Catering Appliances are given in BS5440:2.

For multiple installations the requirements for individual appliances should be added together. Installation
should be made in accordance with local and/or national regulations applying at the time. A
competent installer MUST be employed.

1.4 GAS SUPPLY

The incoming service must be of sufficient size to supply full rate without excessive pressure drop.

Important

If a unit is to be installed in suite formation with other matching appliances, the
instructions for all models must be consulted to determine the necessary clearances
to any combustible rear wall or overlying surface. Some models require greater
clearances than others and the largest figure quoted in individual instructions will
therefore determine the clearance for the complete suite of adjoining appliances.

A gas meter is connected to the service pipe by gas supplier. Any existing meter should be checked
by supplier to ensure it is of adequate capacity to pass required rate for appliance in addition to
any other gas equipment installed.

Installation pipe work should be fitted in accordance with IGE/UP/2. The pipe work should be of adequate
size but not smaller than unit gas inlet connection, ie. Rp¾ (¾” B.S.P.). An isolating cock must be
located close by to allow shut-down during an emergency or servicing.

If flexible tube is used, the gas supply tubing or hose shall comply with national requirements in force. These
will be periodically examined and replaced as necessary.

The installation must be tested for gas tightness. Procedure details can be found in IGE/UP/1.
The adjustable governor supplied must be fitted to natural gas appliances.

3

1.5 ELECTRICAL SUPPLY

Model

kW

Btu/hr

G3106

41.3

155,000

Model

kW

Btu/hr

Open top (each burner)

5.3 x 6

20,000

Oven

9.5

35,655

Model

kW

Btu/hr

Open Top

1.1

4,130

Model

Natural

Propane

Open top

Ø1.93mm

Ø1.2mm

Oven

Ø2.6mm

Ø1.6mm

Pilot

G31.2

G25.1

Gas type

mbar

Inches w.g

Natural Gas

20 8 Propane Gas

37

14.8

50Hz / 230V~ single phase with 13A supply. Unit must be electrically earthed.
Motor rating: 200W Oven lamp rating: 25W

Check that no damage has occurred to the appliance, power cable and plug face during transit. If
damage has occurred do not use the appliance.

Ensure that the mains power cable is routed free from the appliance to avoid damage.
We recommend supplementary electrical protection with the use of a residual current device

(RCD). Periodical testing, repair and fixing wiring connection should only be undertaken by a
skilled and competent electrician.

This appliance is also provided with a terminal for connection of an external equipotential
conductor. This terminal is in effective electrical contact with all fixed exposed metal parts of the
appliance, and shall allow the connection ofa conductor having a normal cross-sectional area of
up to 10mm². it is located on the rear panel and is identified by the following symbol and must
only be used for bonding purposes.

1.6 HEAT INPUTS - NATURAL and PROPANE GAS (kW net & Btu/hr gross)

1.6.1 Total Inputs

1.6.2 Individual Inputs (kW nett & Btu/hr gross)

1.6.3 Individual Low Inputs (kW nett & Btu/hr gross)

1.7 INJECTOR DIAMETERS

1.8 GAS PRESSURE ADJUSTMENT NATURAL GAS AND PROPANE

Pressure test point is located on RH side of gas manifold situated behind front control facia.
An adjustable governor (3/4” BSP) is provided on Natural gas units. This should be set to achieve an

operating pressure at control manifold of 15 mbar (6inches w.g) with 3 hob burners lit.
Oven burner is to be adjusted to 12mbar (natural gas) and 30mbar (Propane) at oven solenoid valve.

1.9 BURNER ADJUSTMENT NATURAL and PROPANE.

1.9.1 Burner Aeration

NO ADJUSTMENT is possible.

1.9.2 Bypass screw diameters.

4