Falcon DOMINATOR PLUS E3407 Installation And Servicing Instructions

Page 1
CAUTION - READ THESE INSTRUCTIONS BEFORE INSTALLING, COMMISSIONING OR USING THIS APPLIANCE!
The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation. Particular attention MUST be paid to:
BS7671 IEE Wiring Regulations Electricity at Work Regulations Health And Safety At Work Act Fire Precautions Act
This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC Directives for the voltages stated on the data plate.
WARNING: THIS APPLIANCE MUST BE EARTHED.
On completion of the installation, these instructions should be left with the Engineer-in-Charge for reference during servicing. Further to this, The Users Instructions should be handed over to the User, having had a demonstration of the operation and cleaning of the appliance.
THIS EQUIPMENT IS DESIGNED FOR PROFESSIONAL USE AND MUST BE OPERATED BY COMPETENT PERSONS. IT CAN BE USED BY PERSONS WITH REDUCED PHYSICAL, SENSORY OR MENTAL CAPABILITIES OR LACK OF EXPERIENCE/KNOWLEDGE. PROVIDED SUCH INDIVIDUALS HAVE BEEN GIVEN INSTRUCTION CONCERNING USE OF THE APPLIANCE IN A SAFE WAY AND THAT THEY UNDERSTAND THE HAZARDS INVOLVED. CHILDREN SHALL NOT PLAY WITH THE APPLIANCE AND CLEANING/USER MAINTENANCE WILL NOT BE CARRIED OUT BY CHILDREN WITHOUT SUPERVISION.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a maintenance contract be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and repairs. A quotation will be given upon request to the contact numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in a safe manner, via a licenced waste handler. Units are designed to be dismantled easily and recycling of all material is encouraged whenever practicable.
DOMINATOR PLUS E3407 BAIN MARIE
INSTALLATION and SERVICING INSTRUCTIONS
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT
Phone: 01438 363 000 Fax: 01438 369 900
T100819 Ref. 1
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IMPORTANT INFORMATION
Warranty Policy Shortlist
Warranty does not cover :-
Correcting faults caused by incorrect installation of a product.
Where an engineer cannot gain access to a site or a product.
Repeat commission visits.
Replacement of any parts where damage has been caused by misuse.
Engineer waiting time will be chargeable.
Routine maintenance and cleaning.
Gas conversions i.e. Natural to Propane gas.
Descaling of water products and cleaning of water sensors where softeners/ conditioners are not fitted,
or are fitted and not maintained.
Blocked drains
Independent steam generation systems.
Gas, water and electrical supply external to unit.
Light bulbs
Re-installing vacuum in kettle jackets.
Replacement of grill burner ceramics when damage has been clearly caused by misuse.
Where an engineer finds no fault with a product that has been reported faulty.
Re-setting or adjustment of thermostats when unit is operating to specification.
Cleaning and unblocking of fryer filter systems due to customer misuse.
Lubrication and adjustment of door catches.
Cleaning and Maintenance
• Cleaning of burner jets
• Poor combustion caused by lack of cleaning
• Lubrication of moving parts
• Lubrication of gas cocks
• Cleaning/adjustment of pilots
• Correction of gas pressure to appliance.
• Renewing of electric cable ends.
• Replacement of fuses
• Corrosion caused by use of chemical cleaners.
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1.5 ELECTRICAL RATINGS
Electrical loading is stated below and also on data plate.
The location of mains isolating switch should be identified for use in any event of an emergency or during cleaning.
SECTION 2 - ASSEMBLY and
COMMISSIONING
Note
The following information should be read as applicable to the unit being assembled.
2.1 ASSEMBLY
a) Remove feet from bag and insert into locations on
base of unit prior to positioning.
b) Position unit and carefully level using feet adjusters
when locating upon a counter or table. If bain marie is to be installed upon a stand, please refer to details supplied with the accessory.
c) The unit is supplied ready to be connected to supply
mains as detailed in Sections 1.3 and 1.4.
d) Switch on to check elements, thermostat and pilot
lamps all function correctly. The red lamp lights when power is available. The amber lamp lights when element power is on and it will will go out when temperature setting is reached.
e) After the satisfactory completion of unit installation,
demonstrate the method of operation to kitchen staff.
2.2 INSTRUCTION TO USER
After satisfactory installation and commissioning is completed, please hand User Instructions to user.
Ensure that kitchen personnel understand correct operation and cleaning of unit and that such individuals are aware of the mains isolating switch location.
1.1 MODEL NUMBERS, NETT WEIGHTS and DIMENSIONS
1.2 SITING
The unit should be installed on a table or similar surface.
Alternatively, it may be installed upon a purpose-designed floor-stand, supplied by Falcon. If unit is to be positioned in close proximity to any wall, partition etc., a clearance of 25mm at the rear and sides should be observed.
A vertical clearance of 600mm between top of unit and any overlying combustible surface must also be provided.
1.3 ELECTRICAL SUPPLY
The unit is suitable for single phase AC supplies only.
The standard terminal arrangement is a single phase, 3 wire connection (230V N~)
Phase 1 - Brown Neutral - Blue Earth - Yellow/Green
WARNING - THIS APPLIANCE MUST BE EARTHED
1.4 SUPPLY CONNECTION
A suitable mains input cable is supplied that conforms to code designation 60245 IEC 57, cable type H07RN-F.
If cable is damaged, it must be replaced by manufacturer, service agent or suitably qualified person.
A suitably rated isolating switch with contact separation of at least 3mm in all poles must be installed and wiring executed in accordance with relevant regulations.
Access to mains terminal block is gained by removing control panel. Refer to Section 3.1 of this document.
Model
Width
(mm)
Depth
(mm)
Height
(mm)
Weight
(kg)
E3407 400 770 890 19
SECTION 1 - INSTALLATION
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER
ARE NOT TO BE ADJUSTED BY THE INSTALLER.
E3407 1.5kW A @ 230 V
L 6.5
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SECTION 4 - SPARES and
ACCESSORIES
When ordering spare parts, always quote appliance type and serial number. This information will be found on data plate.
Red neon Amber neon Thermostat Thermostat control knob Element
SECTION 3 - SERVICING and
MAINTENANCE
BEFORE ATTEMPTING ANY MAINTENANCE, DISCONNECT APPLIANCE FROM THE MAINS.
When ordering spares, please quote model number, serial number and voltage as detailed on data plate at unit rear.
Remove specific parts as detailed below.
3.1 CONTROL PANEL
a) Remove fixings from upper flange of panel. i.e. below
front hob overhang.
b) Remove three fixings below control panel.
c) Undo and remove knob from sliding tap at front and
pull out control panel.
Note: If any current is not within stated tolerances, the cause must be investigated and rectified.
Phase Min (A) Max (A) Actual (A)
L1 5.87 6.86 6.52
3.2 THERMOSTAT
a) Remove control panel as detailed in Section 3.1.
b) Undo fixings on bracket that secure thermostat phial
to pan base.
c) Pull off thermostat connections, noting locations.
d) Pull control knob off. Remove two fixings that secure
thermostat to panel.
e) Upon refitting, ensure insulating sleeve covers length
of capillary tube.
3.3 PILOT LAMPS
a) Remove control panel as detailed in Section 3.1.
b) Pull off connections to lamp.
c) Undo nut that secures lamp. Pull lamp out and fit
replacement.
3.4 HEATING ELEMENTS
a) Remove control panel as detailed in Section 3.1.
b) Remove side panels by undoing two fixings on
underside and two rear fixings.
c) Pull off element connections.
d) Undo six nuts that secure element box.
e) Pull box down to remove element. Install replacement
element .
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Red Neon
Amber Neon
E
N
L
N
E
L
Operating Stat
Safety Stat
To Control
Panel Tag
CIRCUIT DIAGRAM
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TERMINAL BLOCK
R7513
RED NEON
RV101
AMBER NEON
RV100
OPERATING STAT
R6576
L
N
1
8
7
6
8
56
7
4
5
2
3
3
1
4
2
ELEMENT
R6298
9
9
SAFETY STAT
R553
R4643
LEAD
WIRING DIAGRAM
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