Fairlight Merlin, mfx3.48 Installation Manual

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Installation Manual
Software Version 16.3
Part Number: DMER201-G
Document Number: 295
Manual by: Owen P Walker Copyright © 2001
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IMPORTANT NOTICE
COPYRIGHT
The material in this document is copyright to Fairlight ESP Pty Ltd, and may not be quoted
or reproduced in any form without written permission from the company.
LIMITED WARRANTY POLICY
All the software and hardware provided with, or purchased especially for, Fairlight products has been tested for functionality. Fairlight ESP Pty Ltd will make its best efforts to correct reported defects for future releases subject to technical practicabilities. Fairlight ESP will also replace any defective media on which software has been delivered provided that the item to be replaced is returned to the dealer who supported the product within 90 days of purchase.
Fairlight ESP Pty Ltd makes no warranty or representation either expressed or implied with respect to the system's performance or fitness for a particular purpose.
In no event will Fairlight ESP Pty Ltd be liable for direct or indirect damages arising from any defect in the product or its documentation. Further, Fairlight ESP Pty Ltd will not accept any liability for any programs, sounds, audio recording or sequences stored in or used with Fairlight products, including the cost of recovery of such data.
The warranties, remedies and disclaimers above are exclusive and take precedence over all others, oral or written, express or implied, to the extent permitted by law in the geographical area of the product's use. No employee of Fairlight ESP, agent, distributor or employee of an agent or distributor is authorized to offer any variation from this policy.
Copyright 2001:
Fairlight ESP Pty Ltd,
Unit 2, 1 Skyline Place,
French's Forest, NSW 2086,
AUSTRALIA.
Telephone +61 2 8897 9999
Fax +61 2 8897 9900
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TABLE OF CONTENTS
IMPORTANT NOTICE ......................................... 2
C
ERTIFICATES & COMPLIANCES ........................... 5
S
AFETY SYMBOLS ............................................ 6
MAINS PLUGS & MAINS POWER CORDS .............. 7
OBTAINING TECHNICAL SUPPORT ........................ 8
SECTION 1 - INTRODUCTION ............................. 9
1.1 Product Description .............................. 9
1.2 Manual Summary ................................. 9
1.3 System Overview ............................... 10
1.4 Unpacking .......................................... 11
1.5 Equipment Supplied ............................ 11
1.6 Static Precautions ............................... 12
1.7 Environment........................................ 12
SECTION 2 - ENGINE PHYSICAL INSTALLATION ..... 13
2.1 Mechanical Installation ...................... 13
2.2 Electrical Installation .......................... 14
2.3 Engine Rear Panel Connections .......... 15
2.4 Cabling ............................................... 16
2.5 External Cable Length Considerations 17
2.5.1 M
ERLIN CONTROL C ABLE ................ 17
2.5.2 SONY 9-PIN CABLE ....................... 17
2.5.3 VGA CABLE ............................... 17
2.5.4 A
UDIO CABLE .............................. 17
2.5.6 DIGITAL AUDIO CABLES ................. 17
2.6 Connecting The Various System .............
Components .............................................. 18
SECTION 3 - MERLIN CONSOLE PHYSICAL INSTALLATION 19
3.1 Introduction......................................... 19
3.2 Mechanical Installation ...................... 19
3.3 Electrical Installation .......................... 20
3.3.1 M
ERLIN CONTROL C ABLE ................ 20
3.4 Interconnecting The Console And ...........
Engine ....................................................... 20
3.6 Internal and External SCSI Devices.... 21
SECTION 4 - SYSTEM CONFIGURATION ............... 22
4.1 Introduction......................................... 22
4.2 Switching on the Equipment ............ 22
4.2.1 Console ...................................... 22
4.2.2 Engine ........................................ 22
4.3 Boot up screen .................................... 24
4.4 Software Installation ........................... 26
4.4.1 Installing Software From .................
Exabyte ............................................... 26
SECTION 5 - CONFIGURING DISK DRIVES .......... 28
5.1 External Hard Disk Drives ................. 28
5.1.1 Wide Based Disk Drives ............ 28
5.1.2 Narrow Based Disk Drives ........ 28
5.1.2 Configuring The Engine For ............
Narrow Use ........................................ 29
5.1.3 Mixing Wide And Narrow Disk ......
Drives ................................................. 30
5.2 Checking for Newly Installed SCSI ........
Devices .................................................... 31
5.3 Setting Up Removable Media .................
Devices .................................................... 31
SECTION 6 - ROUTINE MAINTENANCE ................ 32
6.1 Cleaning The Exterior Of The Units ..... 32
6.2 Cleaning The Monitor Screens ............ 32
6.3 Cleaning The Engine Air Filter ............ 32
New Air Filters .................................... 33
APPENDIX - CONNECTION SPECIFICATIONS .......... 34
Introduction ............................................... 34
A1 - Audio I/O Configuration .................... 34
QDC Configuration................................... 35
A1.1 Analog Audio I/O Specifications ..... 36
A1.2 Digital Audio I/O Specifications....... 36
APPENDIX - CONNECTION & SIGNAL .....................
SPECIFICATIONS ............................................ 51
A2 Control & Reference Pinouts ............... 51
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A3 General Purpose Interface .................. 52
A4 Mixer ................................................... 53
A5 Controller ............................................ 54
A6 Printer .................................................. 55
A8 9-Pin A ................................................. 56
A9 9-Pin B ................................................. 56
A10 9-Pin Slave ........................................ 57
A11 LTC - I/O ............................................ 57
A12 Serial Port .......................................... 58
A13 Midi I/O ............................................. 58
A14 AES Sync I/O ..................................... 59
A15 Modem .............................................. 59
A16 VGA................................................... 60
A17 Video Sync - In .................................. 60
A18 Word Clock - In ................................. 60
A19 Word Clock - Out .............................. 60
A20 Dimensions ....................................... 61
A20.1 Engine ....................................... 61
A20.1 Power Requirments......................... 62
A20.2 Merlin Console ......................... 62
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CC EMISSION CONTROL
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
The Merlin Console and Engine conform to the EMC directives :-
EN 55022:1998 Class A - Emissions
EN 55024:1998 Class 3 - Susceptibility
The Merlin Console and Engine also conform to the Safety directives :-
UL 1419 - Professional Video & Audio Equipment
IEC 60950 - Information Technology Equipment
For further information on EMC procedures please refer to the following titles:-
Noise Reduction Techniques In Electronic Systems by Henry W Ott
EMC by Tim Williams
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by Fairlight ESP can affect emission compliance and could void the user’s authority to operate this equipment.
CERTIFICATES & COMPLIANCES
CHARACTERISTICS DESCRIPTION
Equipment Type Supplemented Data: Information Technology
Equipment Class Supplmental Data: Class 1 - Grounded equipment
Installation Catergory
Requirment Category 2 - Local level appliances, portable equipment etc.
Pollution Degree
Requirment: Level 2 operating enviorment - Normally only non-conductive pollution occurs. Occasionally
there may be a temporary conductivity caused by
condensation.
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SAFETY SYMBOLS
The lightning flash with arrowhead symbol, within an equilateral triangle, is intended to alert the user to the presence of un-insulated “dangerous voltage” within the product’s enclosure; that may be of sufficient magnitude to constitute a risk of electric shock to persons.
L’eclair, dans une triangle, est destiné à alerter l’utilisateur de la présence de haute tension dangereuse non isolée dans l'enclosure du produit, qui peut être d’un voltage suffisant pour constituer un risque d’électrocution.
Das dreieckige Schild mit Blitzsymbol soll den Benutzer vor unisolierten Hochspannungen innerhalb des Gerätes warnen. Es besteht Lebensgefahr durch elektrischen Schlag!
El simbolo del rayo dentro de un triángulo equilátero, es usado para indicar la presencia de un voltage peligroso en el interior del aparato, de suficiente intensidad, como para constituir riesgo de electrocución a las personas.
The exclamation point within an equilateral triangle is intended to alert the user to the presence of important operating and maintenance instructions in the literature accompanying the appliance.
Le point d’exclamation dans une triangle est destiné à alerter l’utilisateur de la présence d’instructions importantes de fonctionnement et d’entretien dans la littérature accompagnant l’appareil.
Das dreieckige Schild mit Ausrufungszeichen soll den Benutzer auf wichtige Bedienungs- und Wartungshinweise in der Bedienungsanleitung hinweisen.
El simbolo de exclamación dentro de un triángulo equilátero avisa al usuario de la presencia de instrucciones importantes acerca del funcionamiento y mantención del aparato en los documentos que se incluyen.
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MAINS PLUGS & MAINS POWER CORDS
The following lists the recommended Mains Plugs and Leads for use in various countries
throughout the world.
Standards applicable for Mains Plugs Rating Country
ASTA BS1363 1984 10A @ 250VAC UK
BS546, 1950 10A @ 250VAC
India, Kenya, Nigeria, Kuwait,
Parts of Asia and the Far East IEC695-2-1 & NF-USE 10A @ 250VAC France & Belgium DIN49441 & CEE 7 Sheet VII 10A @ 250VAC Europe SEV 10A @ 250VAC Switzerland CEI23-16 10A @ 250VAC Italy NEMA5-15P & NEMA6-15P 10A @ 250VAC USA
Standards applicable for Mains Leads Rating Country
CSA22.2 No.42 & UL498 10A @ 250VAC Canada & Japan ASE 1011 (1959) 10A @ 250VAC Switzerland CEI 2316 10A @ 250VAC Italy SRAF 1962 10A @ 250VAC Denmark
AS3112-1990, NZSS198-1967 10A @ 250VAC
Australia, New Zealand, Fiji,
Papua New Guinea, Republic of
China UL498 & SJT 10A minimum rating with IEC60320­1 coupler
10A @ 250VAC USA
Mains Attachment Plugs
Mains Power Leads
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OBTAINING TECHNICAL SUPPORT
Users requiring technical support should contact their local Fairlight office or distributor.
Information can also be found on the world wide web at :-
http://www.fairlightesp.com.au
United Kingdom USA – West Coast
Fairlight ESP Lim ited Unit 12, Spectrum House 32-34 Gordon House Road London NW5 1LP England Tel: +44 171 267 3323 Fax: +44 171 267 0919
Fairlight USA 844 North Seward Street, Hollywood, CA90038 USA Tel: +1 323 465 0070 Fax: +1 323 465 0080
France
USA East Coast
Fairlight France 41-43 Rue des Peupliers 92100 Boulogne-Billancourt Paris France Tel: +33 1 4610 9292 Fax: +33 1 4610 9295
Fairlight USA 2 West 45
th
Street, Suite 605 New York, NY 10036 USA Tel: +1 212 819 1289 Fax: +1 212 819 0376
Germany Japan
Fairlight Deutschland Gmbh August-Bebel-Strasse 26-53 14482 Potsdam-Babelsberg Berlin Germany Tel: +49 331 721 2930 Fax: +49 331 721 2933
Fairlight Japan Inc. Seijyo 4-2-23, Setagaya-Ku, Tokoyo 157-0066 Japan Tel: +81 3 5940 1515 Fax: +81 3 5940 1516
Asia - Pacific
Fairlight ESP Pty.limited
Unit 2, 1 Skyline Place,
Frenchs Forest NSW 2086
Australia
Tel: +61 2 8977 9999 Fax: +61 2 8977 9900
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SECTION 1 - INTRODUCTION
1.1 PRODUCT DESCRIPTION
Merlin is the first of a new generation of disk based multitrack recorders from Fairlight. The system marries together an advanced user interface with the technology of the latest generation of digital audio workstation in a combination that has a significant impact on productivity and efficiency.
The Merlin interface incorporates a dedicated editing Console with a unique graphical user interface. These tools allow the operator to work quickly and efficiently without impeding the creativity of the recording and editing process, and can now be fully utilized in the professional audio suite. The Merlin offers a number of unique benefits through its adaptation of DSP and proprietary technology to the audio environment.
For a more detailed explanation of the Merlin, please refer to the Merlin User Manual.
1.2 MANUAL SUMMARY
The purpose of this manual is to provide all the technical information required to design a suitable installation for the Merlin system and to fit and connect the units. It is assumed that the installer is familiar with both analog and digital audio signals. For full operational instructions please refer to the Merlin User Manual.
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1.3 SYSTEM OVERVIEW
The Merlin is made up of four interconnecting components, the Merlin Console and external power supply, a Flat Screen Display Monitor and a Engine rack mounted unit which contains all the electronic circuitry, disk drives and audio I/O necessary to run the system.
Console Power Supply Unit
Merlin Console & Flat Screen Monitor
Engine
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1.5 EQUIPMENT SUPPLIED
1.4 UNPACKING
It is advisable that before any installation work is attempted that the system be unpacked and the contents verified. A sizeable area approximately 3 meters square should be suitable. Using the basic packing list attached record the items you have received. This will both help you when you have to make an enquiry, by having the relevant details logged in your Installation Manual, in the event of a packing omission. At this stage do not power up the system, nor remove electronic modules from the system, as damage may occur if not handled correctly.
EQUIPMENT SUPPLIED QUANTITY CHECK LIST
Engine 1
Merlin Console 1
Merlin External Power Supply Unit 1
Mouse 1
Merlin Installation Manual 1
Merlin User Manual 1
Merlin Console Controller Cable 1
Keyboard 1
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1.6 STATIC PRECAUTIONS
Please take note that all Fairlight manufactured electronic modules are static sensitive and should be handled under anti static conditions. When working on a system always ensure that you have an anti static lead connected and that the system is connected to ground through an earth lead.
Never work on the system while powered up unless you are authorized by Fairlight to do so. As a matter of practice always touch the external chassis of the system before opening the front panel. If cards are not handled under anti static procedures your machine may sustain damage which could either cause a complete failure or may cause intermittent crashes and subsequential system failure.
When handling cards please ensure that they are placed in anti static bags when not in the system. For shipment purposes electronic modules should be placed in an anti static bag and then suitably surrounded with loose packaging materials in a solid card board box. Cards shipped to Fairlight without the correct anti static packaging will have their warranty voided. If you have any enquiries on this matter please feel free to contact your local Fairlight office or distributor.
1.7 ENVIRONMENT
The system is designed to be operated in a clean air-conditioned environment. Generally, an area comfortable for people ( 20°C - 21°C ) should be suitable. The rack mounted units and disk drives, use fans for ventilation. Users may find it desirable to install these units away from the operator/console location. Note that cable lengths, as detailed in Section 2.5 - External Cable Length Considerations, should be taken into account when planning the installation.
Make sure that the rack units can access cool air through the opening on the front of the Engine and expel warm air from the back. As with all computer systems, the Fairlight will operate more reliably if static generating floor coverings are avoided.
Do not fit the Engine into a closed environment except where ducted cool air is forced through the Rack. Do not run the Engine whilst it is on the ground as it will accumulate dust, which may eventually cause a failure.
The Engine unit is normally installed in a suitable 19" rack which is at least 600 mm deep, or has an open back section. It is recommended that external hard drives be mounted on a rack tray, above or below the Engine, using the shortest possible cables to prevent SCSI bus corruption.
Please Avoid:
Fitting the Engine where air circulation will be restricted.
Installing Engine close to heat sources.
Installing in dusty or damp area.
Installing in area subject to vibration.
Installing in area with strong magnetic or electric fields
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SECTION 2 - ENGINE PHYSICAL INSTALLATION
The Engine unit, takes up 8 RU, when fitted into a 19" rack. It operates from either 100­120v or 200-250v, 50-60Hz with the mains inputs being auto- switching, as such there are no switches to be set. At least two people are required to fit the Engine into a 19" rack as the unit is quite heavy. If available it is suggested that a third person be made available for the initial installation into the rack, such that a person can guide the Engine into the rack, from the rear.
The Engine should be fitted so that there is no restrictions to the ventilation, at the rear of the unit. If external SCSI devices are to be connected it is recommended that these be placed on a rack tray above or below the Engine.
It should be noted that typically the Engine unit is fitted with a boot drive with SCSI I.D. " 0 "( although the boot drive can be at any ID ). The Engine uses fans for its forced ventilation system, these generate an amount of ambient noise. As stated before the Engine should be located in an air conditioned machine room away from the studio and other heat generating equipment.
1 Install the Engine into a 19" Rack unit. Once this is done, the front facia of the Engine must be removed to allow 8 retaining screws to be fitted.
2 To mount the Engine into the rack, remove the front dress panel and insert 4 retaining screws on to both the left and right rack mounts. Once this is done reattach the front dress panel.
2.1 MECHANICAL INSTALLATION
Engine Front Panel
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4 Retaining Screws
4 Retaining Screws
Engine front Facia
2.2 ELECTRICAL INSTALLATION
The Engine is designed to run from a single phase power source with one of its current carrying conductors at or near ground earth ground potential ( the neutral conductor). Only the line (live) conductor is fused for over-current protection. Systems that have both current carrying conductors live with respect to ground , such as phase-to-phase in multi-phase systems are not recommended as power sources.
It is recommended that both the Engine and Console are connected to the same electrical supply or ring main which ideally should be regulated and smoothed. If the power source is likely to be unexpectedly cut then both the units should be fed from a backed up power source such as a UPS.
For Power Requirements, see Appendix A21 at the back of this Manual.
Mains connections should be fitted with the appropriate type of plug. See Section “Mains Plugs & Power Cords” at the front of this Manual.
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2.3 ENGINE REAR PANEL CONNECTIONS
The Engine rear is split into two distinct sections; the System I/O Panel, located to the right
and the Audio I/O section, located to the left.
The System I/O Panel contains all the synchronization needed to allow communication
with external devices including RS-422, Midi, LTC, AES Sync, Serial and GPIO.
To allow communication with other Fairlight products including Fame and Prodigy, a
Mixer port is provided.
To allow comunication with the Merlin Console, a Controller port is provided.
The System I/O Panel also contains the VGA Output, Word Clock and Video sync In
connectors.
The Audio I/O Section can contain up to a maximum of 4 QDC cards, which perform all
analog and digital I/O Connections and Processing.
Each QDC card can contain a maximum of :-
16 Analog Inputs and 32 Analog Outputs
or a maximum of :-
32 Digital Inputs and Outputs
16 Analog Inputs.
Depending on what configuration is ordered, the system can allow for more QDC cards to be configured. Please contact your local Fairlight office or Distributor for further information regarding the maximum inputs and outputs which can be configured within the system.
Please refer to the Appendix page 53 for further details on the Audio I/O and System I/O Panels.
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The interconnecting cables suppled as standard may not be long enough for your installation, in which case you must provide longer cables. The following information gives specific wiring details and highlights any special requirements, however as with all equipment not supplied with the Merlin system, it is the installer’s responsibility to ensure that these cables comply fully with the applicable safety and EMC regulations.
2.4 CABLING
Once the mechanical installation of the Engine is complete, a number of cables must be connected. Some of these connect various components together and may have been supplied with the Merlin system, others provide connection to the rest of the environment.
QDC Card
System I/O Panel
Engine Back Panel
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2.5 EXTERNAL CABLE LENGTH CONSIDERATIONS
Poor cabling can be the bane of a good system. Earth loops, floating inputs and outputs
and extended runs are just some of the issues to be addressed when planning an installation.
2.5.1 MERLIN CONTROL CABLE
The Merlin Control Cable connects the Merlin Console to the Engine. The cable carries RS232, RS422 and MIDI signals and is limited to a maximum length of 30 meters, providing correct attention is paid to signal pairing using twisted pair cable. Ensure sufficient slack is left at the Console end to ensure movement of the Console does not cause undue stress on the connector, or cause the connector to partially disconnect, which can damage the serial drivers. When fitting or reconnecting the cable ensure that power is off at either the Engine or the Console.
2.5.2 SONY 9-PIN CABLE
The 9-Pin cable connects the Engine to a Sony 9-pin protocol machine. The recommended maximum length for this cable is 30 meters. Again it is recommended that the power be switched off at one end when connecting to protect the drivers.
2.5.3 VGA CABLE
The Video cable connects the VGA output from the Engine to the attached Monitor. It is a 15-way shielded 50 Ohm cable with high density D-type connectors at each end. A maximum length of 20 meters is typical.
2.5.4 AUDIO CABLE
Standard shielded audio cable is suitable.
2.5.6 DIGITAL AUDIO CABLES
Digital cables connected to the Engine system must be of the correct 110 Ohm impedence.
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2.6 CONNECTING THE VARIOUS SYSTEM COMPONENTS
1 Once cabling issues have been dealt with the various system connections need to be
made.
2 Connect an IEC Power lead to the back of the Engine.
3 Connect the 15 way D connector of a Video cable to VGA 1 connector on the System I/
O Panel on the rear of the Engine.
4 Connect the Console Controller cable to the connector on the System I/O panel
located on the rear of the Engine.
5 Connect any external SCSI drives to the external SCSI card (if fitted) and ensure that
the last device is terminated. Ensure that the SCSI I.D.'s are not in conflict with each other.
6 Connect all Synchronization cables such as LTC, Word clock, Video Black burst etc.
7 Connect all audio input and output cables to the QDC cards located on the rear of the
Engine.
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SECTION 3 - MERLIN CONSOLE PHYSICAL INSTALLATION
3.1 INTRODUCTION
The Merlin Console provides a control surface to allow the engineer to work quickly and efficiently. The Console has a number of user definable macros and keystrokes. For more information regarding the operational use of the console please refer to the Merlin
User manual.
3.2 MECHANICAL INSTALLATION
The Merlin Console should be sat on a level horizontal surface.
Merlin Console
Mouse Port
Merlin Back Panel
Console Controller Port
Power Switch
Power Supply Port
Keyboard
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3.4 INTERCONNECTING THE CONSOLE AND ENGINE
1 Place the Console at a suitable location close to the mixing desk.
2 Connect the Console Controller cable to the 37 Pin D connector on the rear of the
Console.
3 Connect the mouse to the 9 Pin D connector on the rear of the Console.
4 Connect the Console power supply cable to the Merlin Console and then connect the
mains power to the Merlin Console power supply unit.
5 Connect the Keyboard cable to the Keyboard socket on the back of the Merlin
Console.
6 Once all connections have been made to the Console, it can be powered up safely, by
pressing the switch located on the back panel.
3.3 ELECTRICAL INSTALLATION
The Power Supply unit is an auto ranging unit which will take any input voltage from 100 to 250VAC using a standard IEC mains cable. As there are no mains switches on the power supply it should be plugged into a switched mains outlet. The output from the PSU is 12DV, fed to the console via an 8 pin mini DIN connector. As the output lead is fairly short, the PSU should be located close to the close.
A small LED indicator illuminates when the supply is on.
3.3.1 MERLIN CONTROL CABLE
The Merlin Control Cable connects the Merlin Console to the Engine unit. The cable carries RS232, RS422 and MIDI signals and is limited to a maximum length of 30 meters, providing correct attention is paid to signal pairing using twisted pair cable. Ensure sufficient slack is left at the Console end to ensure movement of the Console, does not cause undue stress on the connector, or cause the connector to partially disconnect, which can damage the serial drivers. When fitting or reconnecting the cable ensure that power is off at either the Engine or the Console.
CAUTION : 1. DO NOT USE ANY OTHER POWER SUPPLY TO POWER THE CONSOLE.
2. DO NOT CONNECT THE POWER SUPPLY TO THE CONSOLE WITH THE MAINS
POWER TURNED ON.
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Additional 3.5 Drive Bay
3.6 INTERNAL AND EXTERNAL SCSI DEVICES
The Engine unit has been designed to accept two 3.5 Inch drives and 2 5.5 drive bays internally which can take either Kingston Technology drive enclosures or an Exabyte enclosure. The system typically comes configured with one system disk which contains the O/S9 Operating System and Merlin software. This allows for 3 media drives to be fitted internally in the system.
With a second SCSI Controller installed within the Engine an additional 7 SCSI devices can be attached externally.
Typically Exabyte drives should be set to ID “5” when connected on either SCSI Buss.
Optical based devices should be set to ID “3”. When connected on either SCSI bus.
It is recommended that a rack tray be fitted either above or below the Engine to hold external SCSI devices. The last device on the chain should be terminated with all other devices being looped through. The cables should be the shortest length possible to avoid SCSI bus corruption.
See Section 5 - Configuring Disk Drives
2 Kingston or Exabyte Drive Bays
System Boot Drive
Engine Front Facia
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SECTION 4 - SYSTEM CONFIGURATION
4.1 INTRODUCTION
The following describes the procedure for powering on the Console and Engine.
CAUTION : NEVER ATTEMPT TO ATTACH SCSI BASED DISK DRIVES OR OTHER CABLING WHILE THE SYSTEM IS RUNNING AS THIS MAY CAUSE FILE CORRUPTION. ALWAYS POWER OFF BEFORE CONFIGURING ANY CABLES.
4.2 SWITCHING ON THE EQUIPMENT
4.2.1 CONSOLE
Once the mouse and cables have been connected, the Merlin Console can be powered
up.
1. Turn on the power switch, at the power source, and on the back of the Console. The
Console will then boot up.
2. The green LC display on the Console should display zero’s on the top screen and on
the lower screen the software revision.
4.2.2 ENGINE
1. Ensure all SCSI cables and terminators are connected.
2. Power up all SCSI devices.
3. Verify monitor cable is connected and then power up the monitor.
4. Ensure all Sync Input/Output cables are connected and secure.
5. Turn down the master faders on the mixing console.
6. Ensure all digital and analog Input / Output cables are connected and secure.
7. Ensure Merlin Console cable is connected and secure.
8. Ensure 9 pin control cable is connected and secure.
9. Power up the Engine via the switch on the back panel then press the switch on the front panel.
10. Power up the Merlin Console, if not already powered up.
At this point the system should be booting up if all has gone to plan. Initially you will observe a gray and blue text screen, containing system configuration information. The system will continue booting until the program is loaded.
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Front Panel Power Switch
Back Panel Power Switch
Engine Back Panel
Engine Front Panel
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4.3 BOOT UP SCREEN
At this point the system should be booting up and the following text should be seen on the graphical interface.
1. Take note of the SCSI devices being found in case a problem is encountered.
2. If the Merlin system has been configured to be part of a network, check that the Engine is attaching to the network. For further details on connecting to an Local Area Network, please the network administrator.
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3. As the boot up process continues check that the Merlin Console is being seen.
4. If a problem is encounter with audio I/O check that the system is logging the QDC
card or cards within the system.
5. If problems persist please contact a local Fairlight office or distributor.
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4.4 SOFTWARE INSTALLATION
From time to time software will need to be installed onto the Merlin system. The
following describes the steps which need to be taken to install software.
4.4.1 INSTALLING SOFTWARE FROM EXABYTE
To update software from the Exabyte whe no release files are available.
1. Ensure that an Exabyte drive is connected and set to ID 5.
2. Power up the Exabyte drive.
3. Place the Exabyte software tape in the drive.
4. Power up the Engine.
5. Press the < Space Bar > immediately on powering up the system. You may need to press the < Space Bar > a few times. The aim is to stop the system booting from a hard drive if one is connected.
6. The displayed prompt is " Select a boot method from above menu: ".
7. Type " ROM " < Return > to boot to from Rom.
8. Type " Upgrade -T " < Return>. This tells the system to boot from the Exabyte at ID 5.
Follow the procedure as appears on the screen. You will be asked if you want to
reformat the drive. Answer NO to this if there are projects you require on the drive.
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SECTION 5 - CONFIGURING DISK DRIVES
5.1 EXTERNAL HARD DISK DRIVES
An additional SCSI controller can be added to the system and fitted in one of three PCI slots on the PXY Main Processor Board. With the controller physically installed an additional 7 SCSI devices can be connected to the system.
5.1.1 WIDE BASED DISK DRIVES
The Ultra Wide single ended SCSI specification is used within the internal and external SCSI busses. This allows for ultra fast transfers speeds from a disk drive up to 40 megabytes a second.
The SCSI controller comes configured with a single ended 68 Pin configuration connector.
Only a Fairlight supplied SCSI Controller can be installed and configured with the Engine.
When using narrow based disk drives along the SCSI buss the Engine must be configured for Narrow use only.
All cabling to SCSI devices must be kept as short as possible. The maximum length for the entire buss must not exceed more than 1.5 meters. It is highly recommended that drive enclosures with an active backplane be used to reduce cable lengths.
Some disks have SCSI terminating resistors in place and these should be checked and resistors removed when extra disks are being added to the system.
The last disk drive at the end of the chain must be terminated using an active terminator.Lower transfer rates and SCSI errors will result if the buss is not correctly terminated.
SCSI I.D.'s can be 0 through to 6. SCSI I.D. 7 is reserved for the SCSI controller.
5.1.2 NARROW BASED DISK DRIVES
Narrow Based SCSI Disk Drives may be attached to the buss but must always be the last in the chain after any Wide disks are connected.
A quality 68 pin to 50 pin Adaptor must be used when connecting from the SCSI buss to a narrow disk drive.
The end of the Buss must be terminated using an active SCSI terminator plugged into the last drive in the chain.
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5.1.2 CONFIGURING THE ENGINE FOR NARROW USE
Connect disk drives to external SCSI buss port.
Power on the disk drives and Engine
When the BIOS screen appears PRESS THE SPACE BAR, before the -
Press Key To Display Boot Menu” Countdown ends.
Under Booting Procedure press RC and press Enter .
A message should appear next on screen asking
Do you want to use the recommendedNVRAM Configuration PRESS N
Press C then Enter - to “Reconfigure The System Setup
Press Return untill the cursor has moved down to the 11 th line -
Slot 1 SCSI Wide........
At this point you will need to know which PCI slot the SCSI Controller Card has been fitted
in. Looking at the Merlin Engine from the rear will show which slot the card is in -
Slot 1 is the top most slot
Slot 2 is the middle slot
Slot 3 is the Bottom slot
Use the Enter key on the Console Keyboard to move down the list to the correct
slot.
Next press 0 on the Console Keyboard to change from Wide to Narrow use.
Then Press Enter untill the following message appears on screen
Enter the NVRAM Section you wish to Update
Select Q and then press Enter.
A message will appear -
NVRAM Configuration is complete ....System will now restart
Press Return on the Console Keyboard.
The configuration is now complete.
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5.1.3 MIXING WIDE AND NARROW DISK DRIVES
Wide and Narrow based disk drives can be mixed on the same SCSI buss at the same
time -
Narrow Based SCSI Disk Drives must always be the last in the chain after any Wide disks are connected.
If the Engine is configured to run in Wide Mode, a quality 68 pin to 50 pin Adaptor must be used when connecting from the SCSI buss to a narrow disk drive.
Please note the High Data Byte must be terminated when using an Adaptor, to allow for correct termination wide converting to a Narrow disk drive.
Remember to always terminate the last drive in the chain.
If the Engine is configured to run in Narrow mode, an Adaptor without High Byte termination may be used.
Remember to always terminate the last drive in the chain.
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5.2 CHECKING FOR NEWLY INSTALLED SCSI DEVICES
Once you have mounted all external and internal SCSI devices, the following will aid
you in determining if they are all detected.
1. Ensure that the Engine is completely reassembled and that there are no loose cables.
2. Power up the Engine and Console.
3. Press the SPACE BAR once a gray display is seen. If you miss the time window in which the Space bar must be pressed, simply reboot and try again.
4. The displayed prompt is " Select a boot method from the above menu: ".
5. From the prompt type " SCAN " or “ DF ”< RETURN >.
6. Observe that all SCSI devices are detected.
7. You may need to run this command a couple of times as some drives are much slower to boot than the Engine.
8. If a SCSI device is not seen, power down the system and check all SCSI ID's and that the SCSI and power cables are connected.
5.3 SETTING UP REMOVABLE MEDIA DEVICES
To set up optical drives for use on the system it is not necessary to format the media. All
that is required is that the following command be run on the media;
DISKINIT /tdwx -w -n=name
(W is the PCI #, X is the SCSI ID)
This command must be run from the shell, so you will need to quit from the main
application to the shell.
When media is not in use it is strongly recommended that the media is ejected from the
drive to ensure that the media has not deteriorated due to the level of heat in the drive itself.
CAUTION - KEEP MEDIA AWAY FROM STRONG MAGNETIC FIELDS AND DIRECT SUN LIGHT AS THIS CAN DAMAGE THE DISK.
Please note - The system automatically detects new SCSI devices. For example if an Optical drive is connected at boot up and the media is not present the device will be seen on the Project page, however it will indicate no media. On placing a suitable formatted media in the drive the device will become available for use.
Hard drives will also be automatically detected if they are installed correctly.
Please avoid connecting external devices by breaking the SCSI chain while the system is running as it can either crash the system or if a project is open, lead to project corruption.
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6.1 CLEANING THE EXTERIOR OF THE UNITS
You should clean the Merlin system units often enough to prevent dust or dirt from accumulating. Dirt acts as a thermal insulating blanket that prevents effective heat dissipation and may provide high-resistance electrical leakage paths between conductors or components in a humid environment.
Clean the dust from the outside by wiping with a soft cloth or small brush. A brush is especially useful for removing dust from around connectors and cooling grilles. Use a cloth dampened in water that contains 50% Isopropyl alcohol to remove hardened dirt. You should not use abrasive cleaners.
6.2 CLEANING THE MONITOR SCREENS
The Graphics Monitor has a special coating on the screen which prevents glare. A cleaning cloth should be supplied with the Graphics Monitor and the instructions given in the monitor manual should be followed.
SECTION 6 - ROUTINE MAINTENANCE
6.3 CLEANING THE ENGINE AIR FILTER
To ensure good airflow through the Engine, the air filter in the front panel must be periodically cleaned. It is usually sufficient to simply remove accumulated dust using a vacuum cleaner to suck it out of the front panel grille. From time to time, however, the front panel will have to be removed to give the filter a thorough clean or even replace it altogether. The front dress panel should removed to allow access to the Air Filter.
1. Gently lift the dress panel away from the Engine.
2. Unclip the Air Filter and remove it from the front facia of the 2nd panel.
3. Once the air filter has been removed, clean it thoroughly by washing it in warm water
with mild detergent. Make sure it is completely dry before reinstalling it.
CAUTION: DO NOT ALLOW WATER TO GET INSIDE ANY ENCLOSED ASSEMBLY OR COMPONENT. DO NOT CLEAN ANY PLASTIC MATERIALS WITH ORGANIC CLEANING SOLVENTS, SUCH AS BENZENE, TOLUENE, XYLENE, ACETONE, OR SIMILAR COMPOUNDS, BECAUSE THEY MAY DAMAGE THE PLASTIC. CAUTION: DO NOT USE CLEANING FLUIDS, OTHER THAN THOSE MENTIONED IN THE GRAPHICS MONITOR MANUAL, TO CLEAN THE SCREEN - THE SPECIAL COATING COULD BE DAMAGED.
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4. Reverse the above steps to attach the front dress panel back into place.
Air Filter
NEW AIR FILTERS
If the filter cannot be cleaned properly or is worn out, a new one should be ordered. Please
contact your local Fairlight office or Distributor.
Engine Front Panel
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APPENDIX - CONNECTION SPECIFICATIONS
INTRODUCTION
The following information contains all the wiring details to allow users to connect peripheral devices to the back panel of the Engine.
A1 - AUDIO I/O CONFIGURATION
Merlin uses a Fairlight ESP designed proprietary card called the QDC for all its audio I/O and processing. A number of QDC cards can be configured within a Engine. Merlin can be ordered with any of 12 Audio I/O combinations.
On each QDC , a maximum of 6 I/O module boards, can be configured, to allow 8 I/O channels per module. This allows for a maximum of :-
16 analog inputs and 32 analog outputs
or a maximum of 32 digital inputs and digital outputs plus 16 analog inputs per QDC to be
available.
The following pages describe the wiring pin outs for each QDC, to enable installation personnel to configure and wire the system.
QDC card
Engine Rear Panel
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QDC CONFIGURATION
Each QDC card comes with three connectors, each housing 50 pins. The following tables show the Audio I/O Configurations - the connectors and Pinouts for Merlin. In some configurations more than one QDC card is required to enable all analog and digital I/O.
QDC Connector Pin Outs
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A1.1 ANALOG AUDIO I/O SPECIFICATIONS
Connector 50 way 3 Row D Female
Input Balanced
Input Level +24dbu max
Input Sensitivity +4dbu nominal (adjustable)
Input Impedence > 10k Ohms
Output Electronic balanced differential
Output Level +24dbu max at 0dBFS, nominal +4dbu
Output Impedence < 55 Ohms
Output Load >600 Ohms
A1.2 DIGITAL AUDIO I/O SPECIFICATIONS
Connector 50 way 3 row D Female
Channels 16 stereo pairs per I/O Module
Sample Rates 32KHz, 44.1 KHz, 48Khz, 88.2KHz, 96 KHz,
0.1% run up and run down
Input Type > 200mV differential
Output level >4.3V TTL
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1.1.1 24 Track Digital 24 Digital I/Os 1 QDC Card
Analog Inputs Analog Outputs Digital Inputs Digital Outputs
Port QDC Con Pins
+ GN D -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC C on Pins
+ GND -
D In 1 - 2 1 2 173350 D Out 1 - 2 1 2 132946
D In 3 - 4 163249 D Out 3 - 4 122845
D In 5 - 6 153148 D Out 5 - 6 112744
D In 7 - 8 143047 D Out 7 - 8 102643
D In 9 - 10 1 2 9 25 42 D Out 9 - 10 1 2 5 21 38
D In 11 - 12 8 24 41 D Ou t 11 - 12 4 20 37
D In 13 - 14 7 23 40 D Ou t 13 - 14 3 19 36
D In 15 - 16 6 22 39 D Ou t 15 - 16 2 18 35
D In 17 - 18 1 1 9 25 42 D Out 17 - 18 1 1 5 21 38
D In 19 - 20 8 24 41 D Ou t 19 - 20 4 20 37
D In 21 - 22 7 23 40 D Ou t 21 - 22 3 19 36
D In 23 - 24 6 22 39 D Ou t 23 - 24 2 18 35
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1.1.2 24 Track Mixed I/O 24 Digital I/Os 8 Analog Inputs 1 QDC Card
Analog Inputs Analog Outputs Digital Inputs Digital Outputs
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
A In 1 1 1 17 33 50 D In 1 - 2 1 2 17 33 50 D Out 1 - 2 1 2 13 29 46
A In 2 16 32 49 D In 3 - 4 16 32 49 D Out 3 - 4 12 28 4 5
A In 3 15 31 48 D In 5 - 6 15 31 48 D Out 5 - 6 11 27 4 4
A In 4 14 30 47 D In 7 - 8 14 30 47 D Out 7 - 8 10 26 4 3
A In 5 13 29 46 D In 9 - 10 1 2 9 25 42 D Out 9 - 10 1 2 5 21 38
A In 6 12 28 45 D In 11 - 12 8 24 41 D Ou t 11 - 12 4 20 37
A In 7 11 27 44 D In 13 - 14 7 23 40 D Ou t 13 - 14 3 19 36
A In 8 10 26 43 D In 15 - 16 6 22 39 D Ou t 15 - 16 2 18 35
D In 17 - 18 1 1 9 25 42 D Out 17 - 18 1 1 5 21 38
D In 19 - 20 8 24 41 D Out 19 - 20 4 20 37
D In 21 - 22 7 23 40 D Out 21 - 22 3 19 36
D In 23 - 24 6 22 39 D Out 23 - 24 2 18 35
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1.1.3 24 Track Analog 24 Analog Inputs 24 Analog Outputs 2 QDC Cards
Analog Inputs Analog Outputs Digital Inputs Digital Outputs
Port QDC Con Pins
+ GND -
Port QDC C on Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
A In 1 1 1 173350 A Out 1 1 1 9 2542
A In 2 163249 A Out 2 8 2441
A In 3 153148 A Out 3 7 2340
A In 4 143047 A Out 4 6 2239
A In 5 132946 A Out 5 5 2138
A In 6 122845 A Out 6 4 2037
A In 7 112744 A Out 7 3 1936
A In 8 102643 A Out 8 2 1835
A In 9 1 3 173350 A Out 9 1 3 9 2542
A In 10 16 32 49 A Out 10 8 2 4 41
A In 11 15 31 48 A Out 11 7 2 3 40
A In 12 14 30 47 A Out 12 6 2 2 39
A In 13 13 29 46 A Out 13 5 2 1 38
A In 14 12 28 45 A Out 14 4 2 0 37
A In 15 11 27 44 A Out 15 3 1 9 36
A In 16 10 26 43 A Out 16 2 1 8 35
A In 17 2 1 17 33 50 A Out 17 1 2 17 33 50
A In 18 16 32 49 A Out 18 16 32 49
A In 19 15 31 48 A Out 19 15 31 48
A In 20 14 30 47 A Out 20 14 30 47
A In 21 13 29 46 A Out 21 13 29 46
A In 22 12 28 45 A Out 22 12 28 45
A In 23 11 27 44 A Out 23 11 27 44
A In 24 10 26 43 A Out 24 10 26 43
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1.1.4 24 Track Analog plus Digital 24 Digital I/Os – 24 Analog Inputs – 24 Analog Outputs
Analog Inputs Analog Outputs Digital Inputs Digital O utputs
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GN D -
Port QDC Con Pins
+ GN D -
Port QD C Con Pins
+ GN D -
A In 1 1 1 17 33 50 A Out 1 1 1 9 25 42 D In 1 - 2 1 2 17 33 50 D O ut 1 - 2 1 2 13 29 46
A In 2 16 32 49 A Out 2 8 24 41 D In 3 - 4 16 32 49 D Out 3 - 4 12 28 45
A In 3 15 31 48 A Out 3 7 23 40 D In 5 - 6 15 31 48 D Out 5 - 6 11 27 44
A In 4 14 30 47 A Out 4 6 22 39 D In 7 - 8 14 30 47 D Out 7 - 8 10 26 43
A In 5 13 29 46 A Out 5 5 21 38 D In 9 - 10 1 2 9 25 42 D Out 9 - 10 1 2 5 21 38
A In 6 12 28 45 A Out 6 4 20 37 D In 11 - 12 8 24 41 D Out 11 - 12 4 20 37
A In 7 11 27 44 A Out 7 3 19 36 D In 13 - 14 7 23 40 D Out 13 - 14 3 19 36
A In 8 10 26 43 A Out 8 2 18 35 D In 15 - 16 6 22 39 D Out 15 - 16 2 18 35
A In 9 1 3 17 33 50 A Out 9 1 3 9 25 42 D In 17 - 18 2 2 17 33 50 D O ut 17 - 18 2 2 13 29 46
A In 10 16 32 49 A Out 10 8 24 41 D In 19 - 20 16 32 49 D O ut 19 - 20 12 28 45
A In 11 15 31 48 A Out 11 7 23 40 D In 21 - 22 15 31 48 D O ut 21 - 22 11 27 44
A In 12 14 30 47 A Out 12 6 22 39 D In 23 - 24 14 30 47 D O ut 23 - 24 10 26 43
A In 13 13 29 46 A Out 13 5 21 38
A In 14 12 28 45 A Out 14 4 20 37
A In 15 11 27 44 A Out 15 3 19 36
A In 16 10 26 43 A Out 16 2 18 35
A In 17 2 1 17 33 50 A Out 17 2 1 9 25 42
A In 18 16 32 49 A Out 18 8 24 41
A In 19 15 31 48 A Out 19 7 23 40
A In 20 14 30 47 A Out 20 6 22 39
A In 21 13 29 46 A Out 21 5 21 38
A In 22 12 28 45 A Out 22 4 20 37
A In 23 11 27 44 A Out 23 3 19 36
A In 24 10 26 43 A Out 24 2 18 35
2 QDC Cards
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2.1.1 32 Track Digital 32 Digital I/Os 2 QDC Cards
Analog Inputs Analog Outputs Digital Inputs Digital Outputs
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
D In 1 - 2 1 2 17 33 50 D Out 1 - 2 1 2 13 29 46
D In 3 - 4 16 32 49 D Out 3 - 4 12 28 45
D In 5 - 6 15 31 48 D Out 5 - 6 11 27 44
D In 7 - 8 14 30 47 D Out 7 - 8 10 26 43
D In 9 - 10 1 2 9 25 42 D Out 9 - 10 1 2 5 21 38
D In 11 - 12 8 24 41 D Out 11 - 12 4 20 37
D In 13 - 14 7 23 40 D Out 13 - 14 3 19 36
D In 15 - 16 6 22 39 D Out 15 - 16 2 18 35
D In 17 - 18 1 1 9 25 42 D Out 17 - 18 1 1 5 21 38
D In 19 - 20 8 24 41 D Out 19 - 20 4 20 37
D In 21 - 22 7 23 40 D Out 21 - 22 3 19 36
D In 23 - 24 6 22 39 D Out 23 - 24 2 18 35
D In 25 - 26 2 2 17 33 50 D Out 25 - 26 2 2 13 29 46
D In 27 - 28 16 32 49 D Out 27 - 28 12 28 45
D In 29 - 30 15 31 48 D Out 29 - 30 11 27 44
D In 31 - 32 14 30 47 D Out 31 - 32 10 26 43
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2.1.2 32 Track Mixed I/O32 Digital I/O – 16 Analog Inputs 1 QDC Card
Analog Inputs Analog Outputs Digital Inputs Digital Outputs
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port Q DC C on Pins
+ GND -
Port QDC Con Pins
+ GND -
A In 1 1 1 17 33 50 D In 1 - 2 1 2 17 33 50 D Out 1 - 2 1 2 1 3 29 46
A In 2 16 32 49 D In 3 - 4 16 3 2 49 D O ut 3 - 4 12 28 45
A In 3 15 31 48 D In 5 - 6 15 3 1 48 D O ut 5 - 6 11 27 44
A In 4 14 30 47 D In 7 - 8 14 3 0 47 D O ut 7 - 8 10 26 43
A In 5 13 29 46 D In 9 - 10 1 2 9 25 42 D O ut 9 - 10 1 2 5 21 38
A In 6 12 28 45 D In 11 - 12 8 24 41 D Out 11 - 12 4 20 37
A In 7 11 27 44 D In 13 - 14 7 23 40 D Out 13 - 14 3 19 36
A In 8 10 26 43 D In 15 - 16 6 22 39 D Out 15 - 16 2 18 35
A In 9 1 3 17 33 50 D In 17 - 18 2 2 17 33 50 D Out 17 - 18 2 2 13 29 46
A In 10 16 32 49 D In 19 - 20 16 32 49 D Out 19 - 20 12 28 45
A In 11 15 31 48 D In 21 - 22 15 31 48 D Out 21 - 22 11 27 44
A In 12 14 30 47 D In 23 - 24 14 30 47 D Out 23 - 24 10 26 43
A In 13 13 29 46 D In 25 - 26 2 2 9 25 42 D Out 25 - 26 2 2 5 21 38
A In 14 12 28 45 D In 27 - 28 8 24 41 D Out 27 - 28 4 20 37
A In 15 11 27 44 D In 29 - 30 7 23 40 D Out 29 - 30 3 19 36
A In 16 10 26 43 D In 31 - 32 6 22 39 D Out 31 - 32 2 18 35
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2.1.3 32 Track Analog 32 Analog Inputs 32 Analog Outputs 2 QDC Cards
Analog Inputs Analog Outputs Digital Inputs Digital Outputs
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
A In 1
1 1 17 33 50
A Out 1
1 1 9 25 42
A In 2
16 32 49
A Out 2
8 24 41
A In 3
15 31 48
A Out 3
7 23 40
A In 4
14 30 47
A Out 4
6 22 39
A In 5
13 29 46
A Out 5
5 21 38
A In 6
12 28 45
A Out 6
4 20 37
A In 7
11 27 44
A Out 7
3 19 36
A In 8
10 26 43
A Out 8
2 18 35
A In 9
1 3 17 33 50
A Out 9
1 3 9 25 42
A In 10
16 32 49
A Out 1 0
8 24 41
A In 11
15 31 48
A Out 1 1
7 23 40
A In 12
14 30 47
A Out 1 2
6 22 39
A In 13
13 29 46
A Out 1 3
5 21 38
A In 14
12 28 45
A Out 1 4
4 20 37
A In 15
11 27 44
A Out 1 5
3 19 36
A In 16
10 26 43
A Out 1 6
2 18 35
A In 17
2 1 17 33 50
A Out 1 7
1 2 9 25 42
A In 18
16 32 49
A Out 1 8
8 24 41
A In 19
15 31 48
A Out 1 9
7 23 40
A In 20
14 30 47
A Out 2 0
6 22 39
A In 21
13 29 46
A Out 2 1
5 21 38
A In 22
12 28 45
A Out 2 2
4 20 37
A In 23
11 27 44
A Out 2 3
3 19 36
A In 24
10 26 43
A Out 2 4
2 18 35
A In 25
2 3 17 33 50
A Out 2 5
1 2 17 33 50
A In 26
16 32 49
A Out 2 6
16 32 49
A In 27
15 31 48
A Out 2 7
15 31 48
A In 28
14 30 47
A Out 2 8
14 30 47
A In 29
13 29 46
A Out 2 9
13 29 46
A In 30
12 28 45
A Out 3 0
12 28 45
A In 31
11 27 44
A Out 3 1
11 27 44
A In 32
10 26 43
A Out 3 2
10 26 43
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2.1.4 32 Track Analog plus Digital 32 Digital I/Os – 32 Analog Inputs – 32 Analog Outputs
Analog Inputs Analog Outputs Digital Inputs Digital Outputs
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
A In 1 1 1 17 33 50 A Out 1 1 1 9 25 42 D In 1 - 2 1 2 17 33 50 D O ut 1 - 2 1 2 13
29
46
A In 2 16 32 49 A Out 2 8 24 41 D In 3 - 4 16 32 49 D Ou t 3 - 4 12
28
45
A In 3 15 31 48 A Out 3 7 23 40 D In 5 - 6 15 31 48 D Ou t 5 - 6 11
27
44
A In 4 14 30 47 A Out 4 6 22 39 D In 7 - 8 14 30 47 D Ou t 7 - 8 10
26
43
A In 5 13 29 46 A Out 5 5 21 38 D In 9 - 10 1 2 9 25 42 D Out 9 - 10 1 2 5
21
38
A In 6 12 28 45 A Out 6 4 20 37 D In 11 - 12 8 24 41 D Out 11 - 12 4
20
37
A In 7 11 27 44 A Out 7 3 19 36 D In 13 - 14 7 23 40 D Out 13 - 14 3
19
36
A In 8 10 26 43 A Out 8 2 18 35 D In 15 - 16 6 22 39 D Out 15 - 16 2
18
35
A In 9 1 3 17 33 50 A Out 9 1 3 9 25 42 D In 17 - 18 2 2 17 33 50 D Out 17 - 18 2 2 13
29
46
A In 10 16 32 49 A Out 10 8 24 41 D In 19 - 20 16 32 49 D Out 19 - 20 12 28 45
A In 11 15 31 48 A Out 11 7 23 40 D In 21 - 22 15 31 48 D Out 21 - 22 11
27
44
A In 12 14 30 47 A Out 12 6 22 39 D In 23 - 24 14 30 47 D Out 23 - 24 10
26
43
A In 13 13 29 46 A Out 13 5 21 38 D In 25 - 26 2 2 9 25 42 D Out 25 - 26 2 2 5
21
38
A In 14 12 28 45 A Out 14 4 20 37 D In 27 - 28 8 24 41 D Out 27 - 28 4
20
37
A In 15 11 27 44 A Out 15 3 19 36 D In 29 - 30 7 23 40 D Out 29 - 30 3
19
36
A In 16 10 26 43 A Out 16 2 18 35 D In 31 - 32 6 22 39 D Out 31 - 32 2
18
35
A In 17 2 1 17 33 50 A Out 17 2 1 9 25 42
A In 18 16 32 49 A Out 18 8 24 41
A In 19 15 31 48 A Out 19 7 23 40
A In 20 14 30 47 A Out 20 6 22 39
A In 21 13 29 46 A Out 21 5 21 38
A In 22 12 28 45 A Out 22 4 20 37
A In 23 11 27 44 A Out 23 3 19 36
A In 24 10 26 43 A Out 24 2 18 35
A In 25 2 3 17 33 50 A Out 25 2 3 9 25 42
A In 26 16 32 49 A Out 26 8 24 41
A In 27 15 31 48 A Out 27 7 23 40
A In 28 14 30 47 A Out 28 6 22 39
A In 29 13 29 46 A Out 29 5 21 38
A In 30 12 28 45 A Out 30 4 20 37
A In 31 11 27 44 A Out 31 3 19 36
A In 32 10 26 43 A Out 32 2 18 35
2 QDC Cards
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3.1.1 48 Track Digital 48 Digital I/Os 2 QDC Cards
Analog Inputs Analog Outputs Digital Inputs Digital Outputs
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port Q DC Con Pins
+ GND -
D In 1 - 2 1
2
17 33 50 D O ut 1 - 2 1
2
13 29 46
D In 3 - 4
16 32 49 D O ut 3 - 4
12 28 45
D In 5 - 6
15 31 48 D O ut 5 - 6
11 27 44
D In 7 - 8
14 30 47 D O ut 7 - 8
10 26 43
D In 9 - 10 1
2
9 25 42 D Ou t 9 - 10 1
2
5 21 38
D In 11 - 12
8 24 41 D O ut 11 - 12
4 20 37
D In 13 - 14
7 23 40 D O ut 13 - 14
3 19 36
D In 15 - 16
6 22 39 D O ut 15 - 16
2 18 35
D In 17 - 18 1
3
9 25 42 D O ut 17 - 18 1
3
5 21 38
D In 19 - 20
8 24 41 D O ut 19 - 20
4 20 37
D In 21 - 22
7 23 40 D O ut 21 - 22
3 19 36
D In 23 - 24
6 22 39 D O ut 23 - 24
2 18 35
D In 25 - 26 1
1
9 25 42 D O ut 25 - 26 1
1
5 21 38
D In 27 - 28
8 24 41 D O ut 27 - 28
4 20 37
D In 29 - 30
7 23 40 D O ut 29 - 30
3 19 36
D In 31 - 32
6 22 39 D O ut 31 - 32
2 18 35
D In 33 - 34 2
2
17 33 50 D Out 33 - 34 2
2
13 29 46
D In 35 - 36
16 32 49 D Out 35 - 36
12 28 45
D In 37 - 38
15 31 48 D Out 37 - 38
11 27 44
D In 39 - 40
14 30 47 D Out 39 - 40
10 26 43
D In 41 - 42 2
2
9 25 42 D O ut 41 - 42 2
2
5 21 38
D In 43 - 44
8 24 41 D O ut 43 - 44
4 20 37
D In 45 - 46
7 23 40 D O ut 45 - 46
3 19 36
D In 47 - 48
6 22 39 D O ut 47 - 48
2 18 35
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3.1.2 48 Track Mixed I/O 48 Digital I/Os 16 Analog Inputs 2 QDC Cards
Analog Inputs Analog Outputs Digital Inputs Digital Outputs
Port QDC Con Pins
+ GND -
Port Q DC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port Q DC Con Pins
+ GND -
A In 1
1
1173350
D In 1 - 2
121733
D Out 1 - 2
1 2 13 29 46
A In 2 16 32 49
D In 3 - 4
16 32
D Out 3 - 4
12 28 45
A In 3 15 31 48
D In 5 - 6
15 31
D Out 5 - 6
11 27 44
A In 4 14 30 47
D In 7 - 8
14 30
D Out 7 - 8
10 26 43
A In 5 13 29 46
D In 9 - 10
12925
D O ut 9 - 10
1252138
A In 6 12 28 45
D In 11 - 12
824
D Out 11 - 12
42037
A In 7 11 27 44
D In 13 - 14
723
D Out 13 - 14
31936
A In 8 10 26 43
D In 15 - 16
622
D Out 15 - 16
21835
A In 9
1
3173350
D In 17 - 18
221733
D Out 17 - 18
2 2 13 29 46
A In 10 16 32 49
D In 19 - 20
16 32
D Out 19 - 20
12 28 45
A In 11 15 31 48
D In 21 - 22
15 31
D Out 21 - 22
11 27 44
A In 12 14 30 47
D In 23 - 24
14 30
D Out 23 - 24
10 26 43
A In 13 13 29 46
D In 25 - 26
22925
D Out 25 - 26
2252138
A In 14 12 28 45
D In 27 - 28
824
D Out 27 - 28
42037
A In 15 11 27 44
D In 29 - 30
723
D Out 29 - 30
31936
A In 16 10 26 43
D In 31 - 32
622
D Out 31 - 32
21835
D In 33 - 34
23925
D Out 33 - 34
2352946
D In 35 - 36
824
D Out 35 - 36
42845
D In 37 - 38
723
D Out 37 - 38
32744
D In 39 - 40
622
D Out 39 - 40
22643
D In 41 - 42
21925
D Out 41 - 42
2152138
D In 43 - 44
824
D Out 43 - 44
42037
D In 45 - 46
723
D Out 45 - 46
31936
D In 47 - 48
622
D Out 47 - 48
21835
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3.1.3 48 Track Analog 32 Analog Inputs 48 Analog Outputs 2 QDC Cards
Analog Inputs Analog Outputs Digital Inputs Digital Outputs
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
A In 1
1 1 17 33 50
A Out 1 1 1 9 25 42
A In 2
16 32 49
A Out 2 8 2 4 41
A In 3
15 31 48
A Out 3 7 2 3 40
A In 4
14 30 47
A Out 4 6 2 2 39
A In 5
13 29 46
A Out 5 5 2 1 38
A In 6
12 28 45
A Out 6 4 2 0 37
A In 7
11 27 44
A Out 7 3 1 9 36
A In 8
10 26 43
A Out 8 2 1 8 35
A In 9
1 3 17 33 50
A Out 9 1 3 9 25 42
A In 10
16 32 49
A Out 1 0 8 24 41
A In 11
15 31 48
A Out 1 1 7 23 40
A In 12
14 30 47
A Out 1 2 6 22 39
A In 13
13 29 46
A Out 1 3 5 21 38
A In 14
12 28 45
A Out 1 4 4 20 37
A In 15
11 27 44
A Out 1 5 3 19 36
A In 16
10 26 43
A Out 1 6 2 18 35
A In 17
2 1 17 33 50
A Out 17 1 2 17 33 50
A In 18
16 32 49
A Out 18 16 32 49
A In 19
15 31 48
A Out 19 15 31 48
A In 20
14 30 47
A Out 20 14 30 47
A In 21
13 29 46
A Out 21 13 29 46
A In 22
12 28 45
A Out 22 12 28 45
A In 23
11 27 44
A Out 23 11 27 44
A In 24
10 26 43
A Out 24 10 26 43
A In 25
2 3 17 33 50
A Out 2 5 1 2 9 25 42
A In 26
16 32 49
A Out 2 6 8 24 41
A In 27
15 31 48
A Out 2 7 7 23 40
A In 28
14 30 47
A Out 2 8 6 22 39
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A In 29 13 29 46 A Out 29 5 21 38
A In 30 12 28 45 A Out 30 4 20 37
A In 31 11 27 44 A Out 31 3 19 36
A In 32 10 26 43 A Out 32 2 18 35
A Out 3 3 2 1 9 25 42
A Out 3 4 8 24 41
A Out 3 5 7 23 40
A Out 3 6 6 22 39
A Out 3 7 5 21 38
A Out 3 8 4 20 37
A Out 3 9 3 19 36
A Out 4 0 2 18 35
A Out 4 1 2 3 9 25 42
A Out 4 2 8 24 41
A Out 4 3 7 23 40
A Out 4 4 6 22 39
A Out 4 5 5 21 38
A Out 4 6 4 20 37
A Out 4 7 3 19 36
A Out 4 8 2 18 35
Page 48
48
3.1.4 48 Track Analog plus Digital 48 Digital I/Os 48 Analog Inputs 48 Analog Outputs
Analog Inputs Analog Outputs Digital Inputs Digital Outputs
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
Port QDC Con Pins
+ GND -
A In 1 1 1 173350 A Out 1 1 1 9 2542 D In 1 - 2 1 2 173350 D Out 1 - 2 1 2 132946
A In 2 163249 A Out 2 8 2441 D In 3 - 4 163249 D Out 3 - 4 122845
A In 3 153148 A Out 3 7 2340 D In 5 - 6 153148 D Out 5 - 6 112744
A In 4 143047 A Out 4 6 2239 D In 7 - 8 143047 D Out 7 - 8 102643
A In 5 13 29 46 A Out 5 5 21 38 D In 9 - 10 1 2 9 25 42 D Out 9 - 10 1 2 5 21 38
A In 6 12 28 45 A Out 6 4 20 37 D In 11 - 12 8 24 41 D Out 11 - 12 4 20 37
A In 7 11 27 44 A Out 7 3 19 36 D In 13 - 14 7 23 40 D Out 13 - 14 3 19 36
A In 8 10 26 43 A Out 8 2 18 35 D In 15 - 16 6 22 39 D Out 15 - 16 2 18 35
A In 9 1 3 17 33 50 A Out 9 1 3 9 25 42 D In 17 - 18 2 2 17 33 50 D Out 17 - 18 2 2 13 29 46
A In 10 16 32 49 A Out 10 8 24 41 D In 19 - 20 16 32 49 D Out 19 - 20 12 28 45
A In 11 15 31 48 A Out 11 7 23 40 D In 21 - 22 15 31 48 D Out 21 - 22 11 27 44
A In 12 14 30 47 A Out 12 6 22 39 D In 23 - 24 14 30 47 D Out 23 - 24 10 26 43
A In 13 13 29 46 A Out 13 5 21 38 D In 25 - 26 2 2 9 25 42 D Out 25 - 26 2 2 5 21 38
A In 14 12 28 45 A Out 14 4 20 37 D In 27 - 28 8 24 41 D Out 27 - 28 4 20 37
A In 15 11 27 44 A Out 15 3 19 36 D In 29 - 30 7 23 40 D Out 29 - 30 3 19 36
A In 16 10 26 43 A Out 16 2 18 35 D In 31 - 32 6 22 39 D Out 31 - 32 2 18 35
A In 17 2 1 17 33 50 A Out 17 2 1 9 25 42 D In 33 - 34 3 2 17 33 50 D Out 33 - 34 3 2 13 29 46
A In 18 16 32 49 A Out 18 8 24 41 D In 35 - 36 16 32 49 D Out 35 - 36 12 28 45
A In 19 15 31 48 A Out 19 7 23 40 D In 37 - 38 15 31 48 D Out 37 - 38 11 27 44
A In 20 14 30 47 A Out 20 6 22 39 D In 39 - 40 14 30 47 D Out 39 - 40 10 26 43
A In 21 13 29 46 A Out 21 5 21 38 D In 41 - 42 3 2 9 25 42 D Out 41 - 42 3 2 5 21 38
A In 22 12 28 45 A Out 22 4 20 37 D In 43 - 44 8 24 41 D Out 43 - 44 4 20 37
A In 23 11 27 44 A Out 23 3 19 36 D In 45 - 46 7 23 40 D Out 45 - 46 3 19 36
A In 24 10 26 43 A Out 24 2 18 35 D In 47 - 48 6 22 39 D Out 47 - 48 2 18 35
A In 25 2 3 17 33 50 A Out 25 2 3 9 25 42
A In 26 16 32 49 A Out 26 8 24 41
3 QDC Cards
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49
A In 27 15 31 48 A Out 27 7 23 40
A In 28 14 30 47 A Out 28 6 22 39
A In 29 13 29 46 A Out 29 5 21 38
A In 30 12 28 45 A Out 30 4 20 37
A In 31 11 27 44 A Out 31 3 19 36
A In 32 10 26 43 A Out 32 2 18 35
A In 33 3 1 17 33 50 A Out 33 3 1 9 25 42
A In 34 16 32 49 A Out 34 8 24 41
A In 35 15 31 48 A Out 35 7 23 40
A In 36 14 30 47 A Out 36 6 22 39
A In 37 13 29 46 A Out 37 5 21 38
A In 38 12 28 45 A Out 38 4 20 37
A In 39 11 27 44 A Out 39 3 19 36
A In 40 10 26 43 A Out 40 2 18 35
A In 41 3 3 17 33 50 A Out 41 3 3 9 25 42
A In 42 16 32 49 A Out 42 8 24 41
A In 43 15 31 48 A Out 43 7 23 40
A In 44 14 30 47 A Out 44 6 22 39
A In 45 13 29 46 A Out 45 5 21 38
A In 46 12 28 45 A Out 46 4 20 37
A In 47 11 27 44 A Out 47 3 19 36
A In 48 10 26 43 A Out 48 2 18 35
Page 50
50
APPENDIX - CONNECTION & SIGNAL SPECIFICATIONS
A2 CONTROL & REFERENCE PINOUTS
Engine System I/O Panel
Page 51
51
A3 GENERAL PURPOSE INTERFACE
Connector 37 Pin D Male
Input TTL (1 LS Load)
Output/Bank TTL (max 5 TTL loads)
GPIO
1GND
2GPIO6
3GPIO5
4GND
5 GPIOBO2
6 GPIOBO1
7GND
8 GPIOIN6
9 GPIOIN5
10 GND
11 GP IO IN 2
12 GPIOIN1
13 GND
14 GPIOOUT6
15 GPIOOUT5
16 GND
17 GPIOOUT2
18 GPIOOUT1
19 GND
20 GPI0B07
21 GN D
22 GPI
23 GPIOBO3
24 GN D
25 GPIOBO0
26 GPIOIN 7
27 GN D
28 GPIOIN 4
29 GPIOIN 3
30 GN D
31 GPIOIN O
32 GPIOOUT7
33 GN D
34 GPIOOUT4
35 GPIOOUT3
36 GN D
37 GPIOOUT0
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A4 MIXER
Connector 25 pin D Female
1GND
2 RxFFN
3RxCLKN
4RxDATN
5RxWRN
6NC
7NC
8 TxFFN
9TxCLKN
10 TxDATN
11 TxWRPN
12 HSSLDETn
13 SYNCN
14 RxFFP
15 RxCLKP
16 RxDATP
17 RxWRP
18 NC
19 GND
20 TxFFP
21 TXxCLK P
22 TxDATP
23 TxWRP
24 GND
25 SYNCP
Mixer
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A5 CONTROLLER
Connector 25 pin D Female at Engine End
37 pin D Male at Console End
9 pin pigtail D Male at Console End
Controller
25 Pin D Type Connector
Female
Signal Name Pairing Details Signal Name 37 Pin D Type Connector
Male
1GNDPair 1GND
1
2CONTxPair 1RSI2
7
3CONRxPair 2RSO2
24
5H-TxDATAPair 5RSO1
6
7GNDPair 2GND
10
9GNDPair 5GND
33
10 CONTxPOS Pair 3 FS+
13
11 CONRxPO S Pair 4 TS+
12
20 H-RxDATA Pair 6 RSI1
25
21 GND Pair 6 *PR
23
23 CONTxNEG Pair 3 FS-
31
24 CONRxNEG Pair 4 TS-
30
9 Pin D Type Connector
Male
Signal Name Pairing Details Signal Name 37 Pin D Type Connector
Male
2MRXDAnyMRXD
36
3MTXDAnyMTXD
37
5GndanyGnd
33
Page 54
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A6 PRINTER
Connector Standard 25 pin D female
PIN 1 PSTROBEn
PIN 2 PDR0
PIN 3 PDR1
PIN 4 PDR2
PIN 5 PDR3
PIN 6 PDR4
PIN 7 PDR5
PIN 8 PDR6
PIN 9 PDR7
PIN 10 PRACKn
PIN 11 PRBUSYn
PIN 12 PRERROR
PIN 13 PRSELECT
PIN 14 PRAUTOFDn
PIN 15 PRFAULTn
PIN 16 PRINTITn
PIN 17 PRSELINn
PIN 18 GND
PIN 19 GND
PIN 20 GND
PIN 21 GND
PIN 22 GND
PIN 23 GND
PIN 24 GND
PIN 25 GND
Printer
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A8 9-PIN A
Connector 9 pin D Female
PIN 1 GND
PIN 2 9ARxA
PIN 3 9ATxB
PIN 4 GND
PIN 5 NC
PIN 6 GND
PIN 7 9ARxB
PIN 8 9ATxA
PIN 9 NC
A9 9-PIN B
Connector 9 pin D Female
PIN 1 GND
PIN 2 9BRxA
PIN 3 9BTxB
PIN 4 GND
PIN 5 NC
PIN 6 GND
PIN 7 9BRxB
PIN 8 9BTxA
PIN 9 NC
9-pin B
9-Pin A
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A10 9-PIN SLAVE
Connector 9 pin D Female
PIN 1 GND
PIN 2 9BTxA
PIN 3 9RRxB
PIN 4 GND
PIN 5 NC
PIN 6 GND
PIN 7 9BTxB
PIN 8 9BRxA
PIN 9 GND
A11 LTC - I/O
Connector 9 pin D Male
Input Level -20dbm to +10dbm
Output Level 0dbm
Important note: Unbalanced loads connected to LTC OUT should NOT ground the LTC OUT NEGATIVE signal.
PIN 1 GND
PIN 2 LTC A NEGATIVE
PIN 3 LTC OUT NEGATIVE
PIN 4 GND
PIN 5 LTC B POSITIVE
PIN 6 LTC A POSITIVE
PIN 7 GND
PIN 8 LTC OUT POSITIVE
PIN 9 LTC B NEGATIVE
LTC I/O
9-Pin Slave
Page 57
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A12 SERIAL PORT
Connector Standard 9 pin D male
PIN 1 SER_DCD
PIN 2 SER_Rx
PIN 3 SER_Tx
PIN 4 SER_DTR
PIN 5 GND
PIN 6 SER_DSR
PIN 7 SER_RTS
PIN 8 SER_CTS
PIN 9 NC
A13 MIDI I/O
Connector 9 pin D female
PIN 1 NOT CONNECTED
PIN 2 MIDI IN NEGATIVE MIDI IN DIN PIN 5
PIN 3 MIDI OUT NEGATIVE MIDI OUT DIN PIN 5
PIN 4 GND MIDI THROUGH DIN PIN 2
PIN 5 MIDI THROUGH POSITIVE MIDI THROUGH DIN PIN 4
PIN 6 MIDI POSITIVE MIDI IN DIN PIN 4
PIN 7 GND MIDI OUT DIN PIN 2
PIN 8 MIDI OUT POSITIVE MIDI OUT DIN PIN 4
PIN 9 MIDI THROUGH NEGATIVE MIDI THROUGH DIN PIN 5
MIDI I/O
Serial
Page 58
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A14 AES SYNC I/O
Connector 9 pin D Male
PIN 1 GND
PIN 2 AES IN NEGATIVE
PIN 3 AES OUT POSITIVE
PIN 4 BIPHASE TACH
PIN 5 BIP DIRECTION
PIN 6 AES IN POSITIVE
PIN 7 GND
PIN 8 AES OUT NEGATIVE
PIN 9 NOT CONNECTED
A15 MODEM
Connector 9 pin D Male
PIN 1 MOD_DCD
PIN 2 MOD_RX
PIN 3 MOD_TX
PIN 4 MOD_DTR
PIN 5 GND
PIN 6 MOD_DSR
PIN 7 MOD_RTS
PIN 8 MOS_CTS
PIN 9 NC
AES Sync
I/O
Modem
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PIN 1 RED
PIN 2 GREEN
PIN 3 BLUE
PIN 4 GND
PIN 5 GND
PIN 6 GND
PIN 7 GND
PIN 8 GND
PIN 10 GND
PIN 11 GND
PIN 12 NC
PIN 13 HSYNC
PIN 14 VSYNC
PIN 15 NC
A16 VGA
Connector 15 pin High Density D Female
Resolution 1024(H) x 768(V)
Frequency HSYNC: 60khz VSYNC: 75hz SVGA STANDARD
A18 WORD CLOCK - IN
Connector BNC
Input Optically Isolated
Output Impedence 75 Ohms
A17 VIDEO SYNC - IN
Connector BNC
Input Level 1V p-p 75 Ohms Terminated Internally
A19 WORD CLOCK - OUT
Connector BNC
Output Level > 4.3V TTL
Output Impendence 75 Ohms
V G A 1
Page 60
60
A20 DIMENSIONS
A20.1 ENGINE
360mm
460mm
500mm
Page 61
61
A20.2 MERLIN CONSOLE
475mm
90mm
45mm
380mm
A20.1 POWER REQUIRMENTS
Input 85-275 Vac
49-63 Hz 300VA
Fuse 10A - 110V
6.3A - 240V
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Notes :
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