Fairchild Surface service manual

Surface Mount Tape and Reel Specification
General Description
Tape-and-Reel is a method for shipment of surface mount devices. This approach simplifies the handling of semicon­ductors for automated circuit board assembly systems. A Tape-and-Reel holds hundreds-to-thousands of surface mount devices(as compared with less than 100 devices in a rail), so that pick-and-place machines have to be reloaded less frequently. This savings in labor will further reduce manufacturing costs for automated circuit board assembly.
Features
Conductive PVC material reduces static charge buildup
Fully meets proposed EIA standard RS-481A (taping of
surface-mounted components for automatic placing)
Tape-and-Reel Diagram
April 1998
Fully compatible with Fairchild’s surface mount package
types Variable code density code 39 bar code label for Auto-
mated Inventory Management availability Mechanical samples of surface mount packages avail-
able in Tape-and-Reel for automated assembly process development
Single Tape-and-Reel holds hundreds-to-thousands of
surface mount semiconductors for additional labor sav­ings
Conductive cover Tape-and-Reel availability
Reels individually packed
Surface Mount Tape and Reel Specification
MS500145-1
© 1998 Fairchild Semiconductor Corporation MS500145 www.fairchildsemi.com
Tape-and-Reel Overview
TAPE FORMAT AND DEVICE ORIENTATION
MS500145-2
Small Outline IC (SO-IC) SO-8 (Narrow) 4 Plastic Chip Carrier IC (PLCC-IC) PLCC-20 11
SO-14 (Narrow) 5 PLCC-28 12 SO-14 (Wide) 6 SO-16 (Narrow) 7 SO- 16 (Wide) 8 SO-20 (Wide) 9 SO-24 (Wide) 10
MATERIALS
Cavity Tape: Conductive PVC (less than 10 Cover Tape: Polyester 2. Conductive Fibregboard available
1. Conductive Cover available 3. Conductive Plastic (PVC) available
Page Page
5
/Sq) Reel: 1. Solid 80 pt. Fibreboard (standard)
LABEL
Human and machine readable label is provided on reel. A variable (C.P.I.)densitycode 39 is available. FSC STD Label (7.6 C.P.I.).
Field
Lot Number Date Code Revision Level
MS500145-3
Fairchild Part No. I.D. Quantity Fields are separated by at least one blank space. Future Tape-and-Reel packs will also include a smaller-size
bar code label (high-density code 39) at the beginning of the tape. (This tape label is not available on current production.)
Fairchild Semiconductor will also offer additional labels con­taining information per your specific specification.
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SO-8 (Narrow)
TAPE FORMAT
Direction (Start End) 5 (min) Empty Sealed
Tape Section # Cavities Cavity Status Cover Tape Status
Leader 5 (min) Empty Unsealed
of
Feed Trailer 2 (min) Empty Sealed
Carrier 2500 Filled Sealed
(Hub End) 2 (min) Empty Unsealed
TAPE DIMENSIONS
REEL DIMENSIONS
3 www.fairchildsemi.com
MS500145-6
MS500145-7
SO-14 (Narrow)
TAPE FORMAT
Direction (Start End) 5 (min) Empty Sealed of Feed Trailer 2 (min) Empty Sealed
Tape Section # Cavities Cavity Status Cover Tape Status
Leader 5 (min) Empty Unsealed
Carrier 2500 Filled Sealed
(Hub End) 2 (min) Empty Unsealed
TAPE DIMENSIONS
REEL DIMENSIONS
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MS500145-8
MS500145-9
SO-14 (Wide)
TAPE FORMAT
Tape Section # Cavities Cavity Status Cover Tape Status
Direction (Start End) 5 (min) Empty Sealed of Feed Trailer 2 (min) Empty Sealed
Leader 5 (min) Empty Unsealed
Carrier 2500 Filled Sealed
(Hub End) 2 (min) Empty Unsealed
TAPE DIMENSIONS
REEL DIMENSIONS
5 www.fairchildsemi.com
MS500145-10
MS500145-11
SO-16 (Narrow)
TAPE FORMAT
Direction (Start End) 5 (min) Empty Sealed of Feed Trailer 2 (min) Empty Sealed
Tape Section # Cavities Cavity Status Cover Tape Status
Leader 5 (min) Empty Unsealed
Carrier 2500 Filled Sealed
(Hub End) 2 (min) Empty Unsealed
TAPE DIMENSIONS
REEL DIMENSIONS
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MS500145-12
MS500145-13
SO-16 (Wide)
TAPE FORMAT
Tape Section # Cavities Cavity Status Cover Tape Status
Direction (Start End) 5 (min) Empty Sealed of Feed Trailer 2 (min) Empty Sealed
Leader 5 (min) Empty Unsealed
Carrier 1000 Filled Sealed
(Hub End) 2 (min) Empty Unsealed
TAPE DIMENSIONS
REEL DIMENSIONS
7 www.fairchildsemi.com
MS500145-14
MS500145-15
SO-20 (Wide)
TAPE FORMAT
Tape Section # Cavities Cavity Status Cover Tape Status
Direction (Start End) 5 (min) Empty Sealed of Feed Trailer 2 (min) Empty Sealed
Leader 5 (min) Empty Unsealed
Carrier 1000 Filled Sealed
(Hub End) 2 (min) Empty Unsealed
TAPE DIMENSIONS
REEL DIMENSIONS
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MS500145-16
MS500145-17
SO-24 (Wide)
TAPE FORMAT
Tape Section # Cavities Cavity Status Cover Tape Status
Direction (Starter End) 5 (min) Empty Sealed of Feed Trailer 2 (min) Empty Sealed
Leader 5 (min) Empty Unsealed
Carrier 1000 Filled Sealed
(Hub End) 2 (min) Empty Sealed
TAPE DIMENSIONS
REEL DIMENSIONS
9 www.fairchildsemi.com
MS500145-18
MS500145-19
PLCC-20
TAPE FORMAT
Tape Section # Cavities Cavity Status Cover Tape Status
Direction (Starter End) 5 (min) Empty Sealed of Feed Trailer 2 (min) Empty Sealed
Leader 5 (min) Empty Unsealed
Carrier 1000 Filled Sealed
(Hub End) 2 (min) Empty Sealed
TAPE DIMENSIONS
REEL DIMENSIONS
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MS500145-20
MS500145-21
PLCC-28
TAPE FORMAT
Tape Section # Cavities Cavity Status Cover Tape Status
Direction (Starter End) 5 (min) Empty Sealed of Feed Trailer 2 (min) Empty Sealed
Leader 5 (min) Empty Unsealed
Carrier 750 Filled Sealed
(Hub End) 2 (min) Empty Sealed
TAPE DIMENSIONS
REEL DIMENSIONS
MS500145-23
11 www.fairchildsemi.com
MS500145-22
Application-Total System Saving
Cost pressures today are forcing many electronics manufac­turers to automate their production lines. Surface mount technology plays a key role in this cost-savings trend be­cause:
The mounting of devices on the PC board surface elimi-
nates the expense of drilling holes; The use of pick-and-place machines to assemble the PC
boards greatly reduces labor costs; The lighter and more compact assembled products re-
sulting from the smaller dimensions of surface mount packages mean lower material costs.
Production processes now permit both surface mount and insertion mount components to be assembled on the same PC board.
MS500145-32
Automated manufacturers can improve their cost savings by using Tape-and-Reel for surface mount devices. Simplified handling results because hundreds-to-thousands of semi­conductors are carried on a single Tape-and-Reel pack (see the “Ordering Information” section for the exact quantities). With this higher device count per reel (when compared with less than 100 devices per rail), pick-and-place machines have to be re-loaded less frequently and lower labor costs result.
With Tape-and-Reel, manufacturers save twice — once from using surface mount technology for automated PC board as­sembly and again form less device handling during shipment and machine set-up.
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Ordering Information
When you order a surface mount semiconductor, it will be in one of the available surface mount package types (see Ap­pendix II for the physical dimensions of the surface mount
packages). Specifying the Tape-and -Reel method of ship­ment ((Note 1)) means that you will receive your devices in the following quantities per Tape-and-Reel pack:
Small Outline IC SO-8 (Narrow) 2500
Plastic Chip Carrier IC PLCC-20 1000
Note 1: For surface mount integrated circuits, your order will automatically be shipped in conductive rails unless you indicate “Tape-and-Reel” after the device de-
scription on your purchase order.
SO-14 (Narrow) 2500 SO-14 (Wide) 1000 SO-16 (Narrow) 2500 SO-16 (Wide) 1000 SO-20 (Wide) 1000 SO-24 (Wide) 1000
PLCC-28 750
Device Quantity
Example: You order 5,000 74AC14SC ICs shipped in Tape-and-Reel.
All 5,000 devices have the same date code
You receive 2 SO-14 (Narrow) Tape-and-Reel packs,
each having 2500 74AC14SC ICs
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Appendix I—Short-Form Procurement Specification
TAPE FORMAT
Trailer (Hub End) Carrier Leader (Start End)
Empty Cavities, Empty Cavities, Filled Cavities Empty Cavities, Empty Cavities,
min min min min
(Unsealed (Sealed (Sealed (Sealed (Unsealed
Cover Tape) Cover Tape) Cover Tape) Cover Tape) Cover Tape)
SMALL OUTLINE IC
SO-8 (Narrow) 2 2 2500 5 5 SO-14 (Narrow) 2 2 2500 5 5 SO-14 (Wide) 2 2 1000 5 5 SO-16 (Narrow) 2 2 2500 5 5 SO-16 (Wide) 2 2 1000 5 5 SO-20 (Wide) 2 2 1000 5 5 SO-24 (Wide) 2 2 1000 5 5
PLASTIC SHIP CARRIER IC
PLCC-20 2 2 1000 5 5 PLCC-28 2 2 750 5 5
Direction of Feed
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Appendix I—Short-Form Procurement Specification (Continued)
TAPE DIMENSIONS (24 Millimeter Tape or Less)
MS500145-33
WPFEP
2
P
0
DTA
SMALL OUTLINE IC
±
SO-8 (Narrow)
SO-14 (Narrow)
SO-14 (Wide)
SO-16 (Narrow)
SO-16 (Wide)
SO-20 (Wide)
SO-24 (Wide)
.30 8.0±.10 5.5±.05 1.75±.10 2.0±.05 4.0±.10 1.55±.05 .30±.10 6.4±.10 5.2±.10 2.1±.10 1.55±.05 30
12
±
.30 8.0±.10 7.5±.10 1.75±.10 2.0±.05 4.0±.10 1.55±.05 .30±.10 6.5±.10 9.0±.10 2.1±.10 1.5±.05 40
16
±
.30 12.0±.10 7.5±.10 1.75±.10 2.0±.05 4.0±.10 1.55±.05 .30±.10 10.9±.10 9.5±.10 3.0±.10 1.55±.05 40
16
±
.30 8.0±.10 7.5±.10 1.75±.10 2.0±.05 4.0±.10 1.55±.05 .30±.10 6.5±.10 10.3±.10 2.1±.10 1.55±.05 40
16
±
.30 12.0±.10 5.5±.10 1.75±.10 2.0±.05 4.0±.10 1.55±.05 .30±.10 10.9±.10 10.76±.10 3.0±.10 1.55±.05 40
16
±
.30 12.0±.10 11.5±.10 1.75±.10 2.0±.05 4.0±.10 1.55±.05 .30±.10 10.9±.10 13.3±.10 3.0±.10 2.05±.05 50
24
±
.30 12.0±.10 11.5±.10 1.75±.10 2.0±.05 4.0±.10 1.55±.05 .30±.10 10.9±.10 15.85±.10 3.0±.10 2.05±.05 50
24
PLASTIC CHIP CARRIER IC
±
PLCC-20 16 PLCC-28 24
Note A: A0,B0and K0dimensions are measured 0.3 mm above the inside wall of the cavity bottom. Note B: Tape with components shall pass around a mandril radius R without damage. Note C: Cavity tape material shall be PVC conductive (less than 10 Note D: Cover tape material shall be polyester (30–65 grams peel-back force). Note E: D Note F: All dimensions are in millimeters.
.30 12.0±.10 7.5±.10 1.75±.10 2.0±.05 4.0±.10 1.55±.05 .30±.10 9.3±.10 9.3±.10 4.9±.10 1.55±.05 40
±
.30 16.0±.10 11.5±.10 1.75±.10 2.0±.05 4.0±.10 1.55±.05 .30±.10 13.0±.10 13.0±.10 4.9±.10 2.05±.05 50
5
/Sq).
Dimension is centered within cavity.
1
0
B
0
K
0
D
1
R
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Appendix I—Short-Form Procurement Specification (Continued)
REEL DIMENSIONS
MS500145-35
12 mm Tape SO-8 (Narrow)
16 mm Tape SO-14
24 mm Tape SO-20 (Wide)
(Narrow) SO-14 (Wide) SO-16
(Narrow) SO-16 (Wide) PLCC-20
SO-24 (Wide) PLCC-28
A (Max) B (Min) C D (Min) N (Min) G T (Max)
±
(13.00) 0.059 0.512
(330) 1.5 13
(13.00) 0.059 0.512
(330) 1.5 13
(13.00) 0.059 0.512
(330) 1.5 13
Units:
0.002 0.795 1.969 0.488
±
0.05 20.2 50 12.4
±
0.002 0.795 1.969 0.646
±
0.05 20.2 50 16.4
±
0.002 0.795 1.969 0.960
±
0.05 20.2 50 24.4
Inches
Millimeters
+0.045
−0.000 +2
−0
+0.078
−0.000
+2
−0
+0.078
−0.000 +2
−0
0.724
18.4
0.882
22.4
1.197
30.4
Material: Paperboard (Non-Flaking)
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Appendix II—Physical Dimensions of Surface Mount Packages
SO-14 (Wide)
SO-16 (Narrow)
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Appendix II—Physical Dimensions of Surface Mount Packages
SO-16 (Wide)
(Continued)
SO-20 (Wide)
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Appendix II—Physical Dimensions of Surface Mount Packages
SO-24 (Wide)
PLCC-20
(Continued)
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Appendix II—Physical Dimensions of Surface Mount Packages
PLCC-28
Surface Mount Tape and Reel Specification
(Continued)
LIFE SUPPORT POLICY
FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein:
1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and (c) whose failure to perform when properly used in accordance with instructions for use provided in the
2. A critical component in any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.
labeling, can be reasonably expected to result in a significant injury to the user.
Fairchild Semiconductor Corporation Americas
Customer Response Center Tel: 1-888-522-5372 Fax: 972-910-8036
www.fairchildsemi.com
Fairchild does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and Fairchild reserves the right at any time without notice to change said circuitry and specifications.
Fairchild Semiconductor Europe
Fax: +49 (0) 1 80-530 85 86
Email: europe.support@nsc.com Deutsch Tel: +49 (0) 8 141-35-0 English Tel: +44 (0) 1 793-85-68-56 Italy Tel: +39 (0) 2 57 5631
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