Fairchild ILC6363 service manual

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ILC6363
Step-Up DC-DC Converter for One-Cell Lithium-Ion Batteries
Features
• ILC6363CIR-50: Fixed 5.0V output; custom voltages are available upon request
• ILC6363CIR-ADJ: Adjustable output to 6V maximum
• Capable of 500mA output current
• Peak efficiency: > 90% at V V
= 3.6V
IN
OUT
= 3.6V, I
= 300mA,
OUT
• No external diode is required (synchronous rectification)
• Battery input current of 300µA at no load
• True load disconnect from battery input in shutdown (1µA)
• Oscillator frequency: 300kHz ±15%
• Low battery detector with 100ms transient rejection delay
• Power good output flag when V
is in regulation
OUT
• MSOP-8 package
Applications
• Cellular phones
• Palmtops, PDAs and portable electronics
• Equipment using single Lithium-Ion batteries
Description
The ILC6363 step-up/step-down DC-DC converter is a switch mode converter, capable of supplying up to 500mA output current, at a fixed or user selectable output voltage. The range of input, and output voltage options makes the ILC6363 ideal for Lithium-ion (Li-ion), or any other battery application, where the input voltage range spans above and below the regulated output voltage. When ILC6363’s input
voltage exceeds the output voltage by more than 800mV, the output will begin to track the input linearly.
The ILC6363 is a direct replacement for ILC6360, in appli­cations where SYNC pin is not used. The PFM or PWM operating mode is user selectable through SEL pin connected to ground or left open, respectively. The choice should be dependent upon the current to be delivered to the load: PFM is recommended for better efficiency at light load,while PWM is recommended for more than 50mA load current. In shutdown mode, the device allows true load disconnect from battery input.
Configured as a 300kHz, fixed frequency PWM/PFM boost converter , the ILC6363 can perform a limited b uck operation in PFM mode, when the input voltage is up to 0.8V higher than the output voltage.
The ILC6363 is unconditionally stable with no external compensation; the sizes of the input and output capacitors influence input and output ripple voltages, respectively. Since the ILC6363 has an internal synchronous rectifier, the standard fixed voltage version requires minimal external components: an inductor, an input capacitor, and an output capacitor. If a tantalum output capacitor is used, then an additional 10µF ceramic output capacitor will help reduce output ripple voltage.
Other features include a low battery input detector with a built-in100ms transient rejection delay and a power good indicator useful as a system power on reset.
Typical Circuit
IN
V
IN
2.7V to 4.2V
ON
OFF
C
100µF
+
L
15µH
R5
R6
PWM
PFM
ILC6363CIR-XX
1
X
L
2
V
IN
3
LBI/SD
4
SEL
MSOP-8
Figure 1.
V
OUT
GND
LBO
POK
C
OUT
8
7
6
5
10µF 100µF
+
+
Low Battery Detector Output
Power Good Output (Fixed V
OUT
V
only)
OUT
Optimized to Maximize Battery Life
90
80
70
ILC6363 Efficiency (%)
Time
4.2
3.6
3.0
REV. 1.3.5 5/21/02
Battery Voltage (V)
ILC6363 PRODUCT SPECIFICATION
Pin Assignments
V
OUT
L
X
1
8
V
OUT
L
X
1
8
V
LB/SD
SEL
IN
2
3
4
(TOP VIEW)
ILC6363CIR-XX
MSOP
7
GND
LBO
6
5
POK
V
LB/SD
SEL
2
IN
3
4
MSOP
(TOP VIEW)
ILC6363CIR-ADJ
7
GND
LBO
6
5
V
FB
Pin Definitions
Pin Number Pin Name Pin Function Description
1L 2V
X IN
3 LBI/SD
4 SEL
POK
(ILC6363CIR-XX
5
V
FB
(ILC6363CIR-ADJ)
6 LBO
7 GND 8V
OUT
Inductor input . Inductor L connected between this pin and the battery Input Voltage . Connect directly to battery Low battery detect input and shutdown . Low battery detect threshold
is set with this pin using a potential divider. If this pin is pulled to logic low then the device will shutdown.
Select Input .
A low logic level signal applied to this pin selects PFM operation mode. If the pin is left open or high logic level is applied, PWM mode is selected.
Power Good Output . This open drain output pin will go high when
output voltage is within regulation, 0.92•V
0.98•V
OUT(NOM)
OUT(NOM)
Feedback Input . This pin sets the adjustable output voltage via an
external resistor divider network. The formula for choosing the resistors is shown in the “Applications Information” section.
Low Battery Output . This open drain output will go low if the battery
voltage is below the low battery threshold set at pin 3.
Ground of the IC . Connect this pin to the battery and system ground Regulated output voltage .
< V
threshold
<
Absolute Maximum Ratings
Parameter Symbol Ratings Units
Voltage on V Voltage on LBI, Sync, LBO, POK, V Peak switch current on L Current on LBO pin I Continuous total power dissipation at 85°C P Short circuit current I
Operating ambient temperature T Maximum junction temperature T Storage temperature T Lead temperature (soldering 10 sec.) 300 °C Package thermal resistance
2
pin V
OUT
, L
and V
FB
X
pin IL
X
pins -0.3 to 7 V
IN
OUT
X
SINK(LBO)
D
SC
A
J(MAX)
stg
θ
JA
-0.3 to 7 V
1A 5mA
315 mW
Internally protected
(1 sec. duration)
-40 to 85 °C 150 °C
-40 to 125 °C
206 °C/W
REV. 1.3.5 5/21/02
A
η
η
PRODUCT SPECIFICATION ILC6363
Electrical Characteristics ILC6363CIR-50 in PFM Mode
Unless otherwise specied, all limits are at V
IN
= V
= 3.6V, I
LBI
= 1mA and T
OUT
(SEL in LOW State)
= 25°C, test circuit Figure 1.
A
BOLDFACE type indicate limits over the specied operating temperature range. (Note 2)
Parameter Symbol Conditions Min. Typ. Max. Units
Output Voltage V
Maximum Output Current
Load Regulation
No Load Battery
OUT(nom)
I
OUT
∆∆
∆∆
V
OUT
V
OUT
I
IN (no load)
2.7V <
V
OUT
V
= 2.7V
IN
1mA <
I
OUT
<
V
4.2V 4.875
IN
4.825
0.96V
OUT(nom)
I
50mA 1 %
<
OUT
,
5.0 5.125
5.175
250 mA
= 0mA 300 µA
Input Current Efficiency
Electrical Characteristics ILC6363CIR-50 in PWM Mode
Unless otherwise specied, all limits are at V
I
= 20mA 85 %
OUT
(SEL Open)
= V
IN
= 3.6V, I
LBI
= 100mA and T
OUT
= 25°C, test circuit Figure 1.
A
BOLDFACE type indicate limits over the full operating temperature range. (Note 2)
Parameter Symbol Conditions Min. Typ. Max. Units
Output Voltage V
Maximum Output
OUT(nom)
I
OUT
2.7V < V
V
OUT
< 4.2V 4.850
IN
0.92V
OUT(nom)
4.800
5.0 5.150
5.200
500 mA
Current Load Regulation
Efficiency
∆∆
∆∆
V
V
OUT
OUT
50mA < I 50mA < I
I
= 300mA 92 %
OUT
OUT OUT
< 200mA < 300mA
3 4
V
V
%
REV. 1.3.5 5/21/02
3
ILC6363 PRODUCT SPECIFICATION
General Electrical Characteristics
T
= 25°C, V
A
BOLDFACE indicate limits over the specied operating temperature range. (Note 2).
output voltage low V
LBO
output leakage current I
LBO Shutdown input voltage low V Shutdown input voltage high V SEL input voltage high V SEL input voltage low V
output voltage low V
POK
output voltage high V
POK
output leakage Current I
POK
threshold V
POK
hysteresis V
POK Feedback voltage
(ILC6363CIR-ADJ only) Output voltage adjustment
range (ILC6363CIR-ADJ only) Minimum startup voltage V
Input voltage range V
Battery input current in load disconnect mode
Switch on resistance R
Oscillator frequency f LBI input threshold V
Input leakage current I
LBI hold time t
Notes:
1. Absolute maximum ratings indicate limits which, when exceeded, may result in damage to the component. Electrical specifications do not apply when operating the device outside its rated operating conditions.
2. Specified min/max limits are production tested or guaranteed through correlation based on statistical control methods. Measurements are taken at constant junction temperature as close to ambient temperature as possible using low duty cycle pulse testing.
3. Guaranteed by design
4. In order to get a valid low-battery-output (LBO) signal, the input voltage must be lower than the low-battery-input (LBI) threshold for a duration greater than the low battery hold time (Hold(LBI)). This feature eliminates false triggering due to voltage transients at the battery terminal.
= V
IN
= 3.6V, I
LBI
= 50mA, unless otherwise specied.
OUT
Parameter Symbol Conditions Min. Typ. Max. Units
I
LBO(low)
LBO(hi)
SD(low) SD(hi) SEL(hi) SEL(low) POK(low)
POK(hi)
L(POK)
TH(POK HYST
V
FB
V
OUT(ADJ) min
V
OUT(ADJ) max
I
IN(start)
IN
I
IN(SD)
ds(on)
osc
REF
LEAK
HOLD(LBI)
= 2mA, open drain
SINK
output, V V
LBO
= 1V
LBI
= 5V 1
16
1.5 V
I
= 2mA, open drain
SINK
output
6V at pin 5 2 µA
0.92xV
OUT
0.95xV
OUT
50 mV
1.225
1.250 1.275
1.212
VIN = 0.9V, I V
= 3V, I
IN
= 10mA, PWM
OUT
OUT
OUT
= 50mA
= 50mA
2.5 6
0.9 1 V
mode V
OUT
± 4% I
OUT
V
LBI/SD
V
OUT
= V
OUT(nominal)
= 10mA
< 0.4V,
= 0V
0.9
1
1 10 µA
(short circuit) N-Channel MOSFET
P-Channel MOSFET
400 750
255 300 345 kHz
1.175
1.250 1.325
1.150
Pins LB/SD,SEL and VFB, (Note 3)
(Note 4) 100 120 mS
0.4
0.4
0.4 V
0.4 V
6 V
0.98xV
OUT
1.288
V
OUT(nomi-
+ 0.8V
nal)
1.350
200 nA
V
µA
V V
V
V
V
V
m
V
2
4
REV. 1.3.5 5/21/02
PRODUCT SPECIFICATION ILC6363
Application Information
The ILC6363 performs boost DC-DC conversion by control­ling the switch element as shown in the simplified circuit in Figure 3 below.
Figure 3. Basic Boost Circuit
When the switch is closed, current is built up through the inductor. When the switch opens, this current is forced through the diode to the output. As this on and off switching continues, the output capacitor voltage builds up due to the charge it is storing from the inductor current. In this way, the output voltage is boosted relative to the input.
In general, the switching characteristic is determined by the output voltage desired and the current required by the load. The energy transfer is determined by the power stored in the coil during each switching cycle.
PL = ƒ(tON, VIN)
Synchronous Rectication
The ILC6363 also uses a technique called “synchronous rectification” which removes the need for the external diode used in other circuits. The diode is replaced with a second switch or in the case of the ILC6363, an FET as shown in Figure 4 below.
V
IN
ILC6363
-
+
+
DELAY
-
V
OUT
POK
LBO
PWM/PFM
CONTROLLER
SHUTDOWN
CONTROL
SEL
SW2
V
REF
LB/SD
L
X
SW1
GND
Figure 4. Simplified ILC6383 block diagram
The two switches now open and close in opposition to each other, directing the flow of current to either char ge the induc­tor or to feed the load. The ILC6363 monitors the voltage on the output capacitor to determine how much and how often to drive the switches.
PWM Mode Operation
The ILC6363 uses a PWM or Pulse Width Modulation technique. The switches are constantly driven at typically 300kHz. The control circuitry varies the power being delivered to the load by varying the on-time, or duty cycle, of the switch SW1 (see Figure 5). Since more on-time translates to higher current build-up in the inductor, the maximum duty cycle of the switch determines the maximum load current that the device can support. The minimum value of the duty cycle determines the minimum load current that can maintain the output voltage within specified values.
There are two key advantages of the PWM type controllers. First, because the controller automatically varies the duty cycle of the switch's on-time in response to changing load conditions, the PWM controller will always have an opti­mized waveform for a steady-state load. This translates to very good efficiency at high currents and minimal ripple on the output. Ripple is due to the output cap constantly accept­ing and storing the charge received from the inductor, and delivering charge as required by the load. The “pumping” action of the switch produces a sawtooth-shaped voltage as seen by the output.
The other key advantage of the PWM type controllers over pulse frequency modulated (PFM) types is that the radiated noise due to the switching transients will always occur at (fixed) switching frequency. Many applications do not care much about switching noise, but certain types of applica­tions, especially communication equipment, need to mini­mize the high frequency interference within their system as much as possible. Use of the PWM converter in those cases is desirable.
PFM Mode Operation
For light loads the ILC6363 can be switched to PFM. This technique conserves power by only switching the output if the current drain requires it. As shown in the Figure 5, the waveform actually skips pulses depending on the power needed by the output. This technique is also called “pulse skipping” because of this characteristic.
In the ILC6363, the switchover from PWM to PFM mode is determined by the user to improve efficiency and conserve power.
The Dual PWM/PFM mode architecture was designed spe­cifically for applications such as wireless communications, which need the spectral predictability of a PWM-type DC-DC converter, yet also need the highest efficiencies possible, especially in Standby mode.
REV. 1.3.5 5/21/02 5
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