Fairchild FEBSPM7_M02MTCA User Manual

User Guide for

FEBSPM7_M02MTCA

Evaluation Board

Motion SPM®7 Series

Featured Fairchild Products:

Direct questions or comments

about this evaluation board to:

“Worldwide Direct Support”

Fairchild Semiconductor.com

FSB70250

FSB70450

FSB70550

FSB70325

FSB70625

Table of Contents

1. Introduction ............................................................................................................................... 3

1.1. Description ....................................................................................................................... 3

1.2. Features ............................................................................................................................ 3

2. Evaluation Board Specifications ............................................................................................... 4

3. Photographs............................................................................................................................... 5

4. Printed Circuit Board ................................................................................................................ 6

4.1. External Connection ......................................................................................................... 8

5. Schematic .................................................................................................................................. 9

5.1. Circuit Description ......................................................................................................... 10

6. Thermal performance .............................................................................................................. 11

6.1. Thermal Photo (without Heatsink) ................................................................................. 11

6.2. Thermal Photos (with a Heatsink of 6.5 K/W Mounted on Bottom Side) ..................... 12

7. Bill of Materials ...................................................................................................................... 13

8. Revision History ..................................................................................................................... 14

1. Introduction

This user guide supports the evaluation kit for the Motion SPM®7 Series. It should be used in conjunction with the Motion SPM®7 datasheets as well as Fairchild’s application notes and technical support team. Please visit Fairchild’s website at

www.fairchildsemi.com.

1.1. Description

Fairchild’s Motion SPM®7 Series provides efficient motor control for energy restricted small power inverter driven application when space is constrained, such as circulation pump, compact fan.

Motion SPM®7 series integrates six fast-recovery MOSFETs (FRFET®) and one threephase High Voltage ICs (HVIC). Motion SPM®7 series reduces board space by utilizing an ultra-compact 12.9 mm x 12.9 mm package and by incorporating built-in HVIC that provide single supply MOSFET gate driving capability. The Motion SPM®7 series offers designers high reliability with integrated Under-Voltage Lockout (UVLO), Thermal Sensing Function (VTS) and Over-Current Protection (OCP).

1.2. Features

 250 V/ 500 V 3-phase FRFET Inverter Including HVIC  Max. R

FSB70325: 1.4 Ω; FSB70625: 0.8 Ω

 Separate Open-Source Pins from Low-Side MOSFETs for Three-Phase Current-

Sensing

 Active-HIGH Interface, Works with 3.3 / 5 V Logic Schmitt-Trigger Input  Optimized for Low Electromagnetic Interference  HVIC Temperature-Sensing Built-In for Temperature Monitoring  HVIC for Gate Driving with Under-Voltage Protection and Interlock Function  Isolation Rating: 1500 V  Moisture Sensitive Level (MSL) 3  RoHS Compliant

DS(ON)

- FSB70250: 3.4 Ω; FSB70450: 2.2 Ω; FSB70550:1.85 Ω,

/ Minimum

RMS

Figure 1. Block Diagram

Description

Symbol

Min.

Typ.

Max.

Unit

Positive DC Bus Link Input

V_dcb

(1)

120 375

V

V_dcb

(2)

120 250

DC voltage Output

V15 15 V

Logic 1 input

VIH

2.4

V

Logic 0 input

VIL

0.8

V

Fault Output

/Fo 0

15

V

Analog Output Range

V

sig_a

(3)

0 5 V

Bus Voltage Sensing

V

s_dcb

8.4

mV/V

Phase Current Sensing

47

mV/A

Dead Time

t

dead

500

ns

PWM Switching Frequency

t

PWM

15 kHz

Temperature Sensing

V

ts

(4)

19

mV/°C

2. Evaluation Board Specifications

All data for this table was measured at an ambient temperature of 25°C.

Table 1. Summary of Features and Performance

Notes:

1. FSB70250, FSB70450 and FSB70550.

2. FSB70325 and FSB70625.

3. Analog Outputs include: three phase current sensing is_U, is_V, is_W; Temperature Sensing Vts, Bus Voltage Sensing V

4. Temperature of SPM®7 Module, for more detail, please refer to the corresponding SPM®7 data sheet.

s_dcb

.

3. Photographs

Figure 2. Photograph (54.7 x 55.1 mm2) Top View

Figure 3. Photograph (54.7 x 55.1 mm2) Bottom View

4. Printed Circuit Board

Figure 4. Top Side

Figure 5. Inner layer 1

Figure 6. Inner layer 2

Figure 7. Bottom Side

Pin#

Signal Name

Description

1

15 V

+15 V Out of Internal Power Supply, Supply Max. 50 mA to the External. 2 /Fo

Fault Output

4

VS_dcb

DC-bus Voltage Sensing

6

UH

Gate Signal for High-Side Phase U

8

VH

Gate Signal for High-Side Phase V

10

WH

Gate Signal for High-Side Phase W

12

UL

Gate Signal for Low-Side Phase U

14

VL

Gate Signal for Low-Side Phase V

16

WL

Gate Signal for Low-Side Phase W

18

Vts

Voltage Output of HVIC Temperature

20

is_U

Current Sensing Phase U

22

is_V

Current Sensing Phase V

24

is_W

Current Sensing Phase W

others

GND_A

Analog Ground

Pin#

Signal Name

Description

1

U

Motor Connection (Phase U)

2

V

Motor Connection (Phase V)

3

W

Motor Connection (Phase W)

4

V_dcb

Positive DC Bus Link Input

5

GND_P

Power Ground

4.1. External Connection

Figure 8. CONN1 and J1 Connector Physical View

Table 2. Connector J1:

Table 3. Connector CONN1:

D2

ES1J

1 2

23

24

J1

D4

ES1J

C11

25V

10uF

L1

1mH 0. 2A

D1

FDLL4148

1

5

CONN1

VUW

Vcc

FB

PWM

IC1

FSQ500L

14

23

Q1

BC847B

D3

MM3Z15VB

200mW

VUW

LED_15V

LED_0805

D5

MM3Z12VC

200mWR4680R

A

VB(U)

VCC

COM

OUT(WL)

Vs(v )

Vs(u)

VB(U)

IN(UL)

/Fo

VB(V)

Vcc

IN(VH)

IN(VL)

VB(W)

IN(WH)

IN(WL)

Vts

NW

NV

W

NU

V

U

Pu

OUT(VL)

OUT(UL)

VS(W)

OUT(UH)

VS(U)

OUT(VH)

VS(V)

VB(V)

VB(W)

IN(UH)

Cf od

Csc

COMUHVH

WHULVL

WL

/Fo

Vts

Cfod

Csc

OUT(WH)

Pv

Pw

Vs(w)

IC2

FSB70450

2324252627

5

8

9

101112

123

4

22

14

16

131715

18

21

6

7

20

19

Vts

15V

A

C22

25V

1nF

C23

25V

1nF

C24

25V

3.3nF

C25

25V

1nF

R25 100R

R27 100R

15V Vcc

C28

25V

330pF

C12

25V

10uF

C27

25V

330pF

C26

25V

330pF

15V

R19

n.a.AR20

n.a.

A

R23 0. 047R

R22 0. 047R

R21 0. 047R

Size Title Rev

Date: Sheet of

V1

Fairchild Semiconductor GmbH

Einsteinring 28, D-85609 Aschheim

A3

1 1Friday , Nov ember 28, 2014

SPM7 Power Stage

denotes SMD part

n.a. = not assem bled

A

C1

25V

10uF

A

C2

50V

100nF

C3

50V

100nF

C10

50V

100nF

R28 0R

WHVHVLUHULiUWL

C4

25V

22uF

GND_P1

iV

iW

C5

25V

22uF

R6

0.25W

330K

R10

0.25W

330K

C6

25V

22uF

C15

25V

330pF

V_dcb

A

VL

WH

VH

UL

UH

WL

C14

630V

100nF

VS_dcb

GND_A1

Vts

iUiViW

R1

10K

VS_dcb

/Fo

R2

1K

/Fo

R3

120R

R11

5.6K

R9

15R

R8

15R

R7

15R

R12 100R

R13 100R

R14 100R

R15 100R

R16 100R

R17 100R

R18 4. 7K

R24 100R

R5 1R

V_dcb

R26 2. 2K

V_dcb

C16

25V

330pF

C17

25V

330pF

C18

25V

330pF

C19

25V

330pF

C20

25V

330pF

C21

25V

330pF

W

C7 22uF

C8 22uF

C9 22uF

D9

RSFJL

D8

RSFJL

D7

RSFJL

5. Schematic

Figure 9. Evaluation Board Schematic

5.1. Circuit Description

Motion SPM®7 series is used as a highly integrated power module in this evaluation board to realize an Inverter for Low Power BLDC or PMSM 3-phase motors.

The board need to be supplied on the DC-Bus with a DC-voltage specified prior. The auxiliary-power-supply works as Buck-Converter and offers a stabilized 15 V to operate the module. The voltage is also accessible on the connectors to supply a Microcontrollerboard if necessary. A LED indicates the presence of 15 V.

On the same connector of the DC-Bus, a motor can be connected to the Inverter output terminals U, V, W.

The internal High-Side-Drivers of SPM®7 need bootstrap circuit which consists of bootstrap capacitor, charge resistor and a fast diode.

The Shunts can be configured as 3-Shunt-sensing or single-Shunt-sensing. Short-circuit protection is routed to just the W-phase and works in single-Shunt-sensing

for the complete module. In 3-Shunt-sensing, only W-phase is protected. A low-pass Filter on Current-sensing avoids sensing of HF-peaks. The signal of fault output pin /FO drops from high level to low when a fault, such as Under-Voltage (UV) or Short-circuit Current (SC), occurs. A pull-up resistor and filter capacitor are added to generate a signal out of the open-drain output.

RC low pass filters are used between input connector from a MCU (or DSP) and Logicinput signal pins of Motion SPM®7 series to suppress any occurring disturbances. All Analog-Signals are filtered to provide smooth signals on the pins.

Module

FSB70450

Power Supply Voltage

325 VDC

Motor Speed

500 rpm

Motor Runs for

15 min

Ambient Temperature

25°C

Series Number

MATTKE BGK 65-40 NV

Back EMF Constant

37 V/1000min-1

Winding

Delta

# of Pole Pairs

4

6. Thermal performance

Test Condition

Table 4. Test Condition

Table 5. BLDC Motor

6.1. Thermal Photo (without Heatsink)

Figure 10. Motor Power 60 W, Motor RMS Current

200 mA (without Heatsink), T

module

= 68.6°C

T

module

= 46.6 °C

T

heatsink

= 38.9 °C

T

module

= 63.9 °C

T

heatsink

= 50.8 °C

6.2. Thermal Photos (with a Heatsink of 6.5 Kelvin/W Mounted

on Bottom Side)

Figure 11. Heatsink of 6.5 Kelvin/W on Bottom Side

Figure 12. Thermal Photos of Motor Power 60 W, Motor RMS Current 200 mA

Figure 13. Thermal Photos of Motor Power 120W, Motor RMS Current 400 mA

Item

Quantity

Reference

Part

Manufacturer/Series

1

CONN1

Header_5pin_3mm_SMD_male

Wurth / WR-MPC3

2

3

C1, C11, C12

10 µF / 25 V

any SMD 0805

3

C2, C3, C10

100 nF / 50 V

any SMD 0603

4

6

C4, C5, C6, C7, C8, C9

22 µF / 25 V

any SMD 1206

5

1

C14

100 nF / 630 V

any SMD 1812

6

10

C15, C16, C17, C18, C19, C20, C21, C26, C27, C28

330pF / 25V

any SMD 0603

7

3

C22, C23, C25

1 nF / 25 V

any SMD 0603

8

1

C24

3.3 nF / 25 V

any SMD 0603

9

1

D1

FDLL4148

Fairchild

10

2

D2,D4

ES1J

Fairchild

11

1

D3

MM3Z15VB / 200 mW

Fairchild

12

1

D5

MM3Z12VC / 200 mW

Fairchild

13

3

D7, D8, D9

RSFJL

TAIWAN SEMICONDUCTOR

14

1

IC1

FSQ500L

Fairchild

15

1

IC2

FSB70450

Fairchild

16

1

J2

Pin_Header_SMD_2x12

Wuerth / 6100xx21121

17

1

LED_15V

LED_0805

any SMD LED 0805

18

1

L1

1 mH / 0.2A

Wuerth / WE-PD (S)

19

1

Q1

BC847B

Fairchild

20

1

R1

10 K / 0.1 W

any SMD 0603

21

1

R2

1 K / 0.1 W

any SMD 0603

22

1

R3

120R / 0.1 W

any SMD 0603

23

1

R4

680R

any SMD 0805

24

1

R5

1R / 0.1 W

any SMD 0603

25

2

R6, R10

330 K / 0.25 W

any SMD 1206

26

3

R7, R8, R9

15R / 0.125 W

any SMD 0805

27

1

R11

5.6 K / 0.1 W

any SMD 0603

28

9

R12, R13, R14, R15, R16, R17, R24, R25, R27

100R / 0.1 W

any SMD 0603

29

1

R18

4.7 K / 0.1 W

any SMD 0603

30

2

R19, R20

n.a. / 0.1 W

any SMD 0603

31

3

R21, R22, R23

0.047R / 0.25 W

any SMD 1206

32

1

R26

2.2K / 0.1 W

any SMD 0603

33

1

R28

0R / 0.125 W

any SMD 0805

7. Bill of Materials

Rev.

Date

Description

1.0

Nov, 2014

Initial Release

8. Revision History

WARNING AND DISCLAIMER

Replace components on the Evaluation Board only with those parts shown on the parts list (or Bill of Materials) in the Users’ Guide. Contact an authorized Fairchild representative with any questions.

This board is intended to be used by certified professionals, in a lab environment, following proper safety procedures. Use at your own risk. The Evaluation board (or kit) is for demonstration purposes only and neither the Board nor this User’s Guide constitute a sales contract or create any kind of warranty, whether express or implied, as to the applications or products involved. Fairchild warrantees that its products meet Fairchild’s published specifications, but does not guarantee that its products work in any specific application. Fairchild reserves the right to make changes without notice to any products described herein to improve reliability, function, or design. Either the applicable sales contract signed by Fairchild and Buyer or, if no contract exists, Fairchild’s standard Terms and Conditions on the back of Fairchild invoices, govern the terms of sale of the products described herein.

DISCLAIMER FAIRCHILD SEMICONDUCTOR RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO

IMPROVE RELIABILITY, FUNCTION, OR DESIGN. FAIRCHILD DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR CIRCUIT DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR THE RIGHTS OF OTHERS.

LIFE SUPPORT POLICY

FAIRCHILD’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS

WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT OF FAIRCHILD SEMICONDUCTOR CORPORATION. As used herein:

1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, or (c) whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in significant injury to the user.

ANTI-COUNTERFEITING POLICY

Fairchild Semiconductor Corporation's Anti-Counterfeiting Policy. Fairchild's Anti-Counterfeiting Policy is also stated on our external website, www.fairchildsemi.com, under Sales Support.

Counterfeiting of semiconductor parts is a growing problem in the industry. All manufacturers of semiconductor products are experiencing counterfeiting of their parts. Customers who inadvertently purchase counterfeit parts experience many problems such as loss of brand reputation, substandard performance, failed applications, and increased cost of production and manufacturing delays. Fairchild is taking strong measures to protect ourselves and our customers from the proliferation of counterfeit parts. Fairchild strongly encourages customers to purchase Fairchild parts either directly from Fairchild or from Authorized Fairchild Distributors who are listed by country on our web page cited above. Products customers buy either from Fairchild directly or from Authorized Fairchild Distributors are genuine parts, have full traceability, meet Fairchild's quality standards for handling and storage and provide access to Fairchild's full range of up-to-date technical and product information. Fairchild and our Authorized Distributors will stand behind all warranties and will appropriately address any warranty issues that may arise. Fairchild will not provide any warranty coverage or other assistance for parts bought from Unauthorized Sources. Fairchild is committed to combat this global problem and encourage our customers to do their part in stopping this practice by buying direct or from authorized distributors.

EXPORT COMPLIANCE STATEMENT

These commodities, technology, or software were exported from the United States in accordance with the Export Administration Regulations for the ultimate destination listed on the commercial invoice. Diversion contrary to U.S. law is prohibited.

U.S. origin products and products made with U.S. origin technology are subject to U.S Re-export laws. In the event of re-export, the user will be responsible to ensure the appropriate U.S. export regulations are followed.

2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness.

Fairchild FEBSPM7_M02MTCA User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual