Fairchild FEBFL7701 service manual

User Guide for
FEBFL7701_L30U003A
2.4W LED Ballast Using FL7701
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© 2012 Fairchild Semiconductor Corporation 1 FEBFL7701_L30U003A • Rev.1.0.2
Table of Contents
1.Introduction ............................................................................................................................... 3
1.1.General Description .......................................................................................................... 3
1.2.Key Features ..................................................................................................................... 3
1.3.Internal Block Diagram .................................................................................................... 4
2.General Specifications for Evaluation Board ........................................................................... 5
3.Photographs of the Evaluation Board ....................................................................................... 6
4.Printed Circuit Board ................................................................................................................ 7
5.Schematic .................................................................................................................................. 8
6.Bill of Materials ........................................................................................................................ 9
7.Test Condition & Test Equipment ............................................................................................ 9
8.Test Waveforms ...................................................................................................................... 10
8.1.Typical Waveforms: Startup .......................................................................................... 10
8.2.Operating frequency & minimum duty .......................................................................... 11
8.3.Typical waveforms: Steady State ................................................................................... 12
8.4.Typical waveforms: Abnormal Mode(LED Open) ........................................................ 15
8.5.Typical waveforms: Abnormal Mode (Inductor Short Condition) ................................ 16
9.Performance of Evaluation Board ........................................................................................... 17
9.1.Power Factor at Rated Load Condition .......................................................................... 17
9.2.System Efficiency .......................................................................................................... 18
9.3.THD Performance .......................................................................................................... 19
9.4.Thermal Performance ..................................................................................................... 20
9.5.EMI Results .................................................................................................................... 22
10.Revision History ..................................................................................................................... 24
© 2012 Fairchild Semiconductor Corporation 2 FEBFL7701_L30U003A • Rev. 1.0.2
This user guide supports the Evaluation kit for the FL7701. It should be used in conjunction with the FL7701 datasheet as well as Fairchild’s application notes and technical support team. Please visit Fairchild’s website at www.fairchildsemi.com
1. Introduction
This document describes the proposed solution for a universal-input 2.4W LED ballast using the FL7701. The input voltage range is 90V output with a constant current of 85mA at 28V description of FL7701, the power supply specification, schematic, bill of materials, and the typical operating characteristics.
1.1. General Description
The FL7701 LED lamp driver is a simple IC with PFC function. The special “adopted digital” technique automatically detects input voltage condition and sends an internal reference signal, resulting in high power factor. When an AC input voltage is applied to the IC, the PFC function is automatically enabled. Otherwise, when a DC input is applied to the IC, the PFC function is automatically disabled. The FL7701 does not require a bulk capacitor (electrolytic capacitor) for supply rail stability, which can significantly affect LED reliability.
– 265V
RMS
. This document contains general
MAX
and there is one DC
RMS
.
1.2. Key Features
Digitally Implemented Active PFC Function Built-in Self-Biasing HV Startup Circuit Application Input Range: 80VAOCP Function with Auto-Restart Mode Built-in Over-Temperature Protection Cycle-by-Cycle Current Limit Current-Sense Pin Open Protection Low Operating Current: 0.85mA (Typical) Under-Voltage Lockout with 5V Hysteresis Programmable Oscillator Frequency Programmable LED Current Analog Dimming Function Fixed Soft-Start Function Precise Internal Reference: ±3%
~ 308VAC
AC
© 2012 Fairchild Semiconductor Corporation 3 FEBFL7701_L30U003A • Rev. 1.0.2
1.3. Internal Block Diagram
Figure 1. Internal Block Diagram
Pin Descriptions
Pin Symbol Description
1 CS 2 OUT 3 VCC
4 RT
5 ADIM
6 GND 7 NC No Connection 8 HV
Current Sense. Limits output current, depending on the sensing resistor voltage. The CS pin is also used to set the LED current regulation.
Output. Connects to the MOSFET gate. Supply Voltage. Supply pin for stable IC operation; ZCD signal detection used
for accurate PFC function. Resistor. Programmable operating frequency using an external resistor
connected to this PIN and the IC has fixed frequency when this pin is left open or floating.
Analog Dimming. Connects to the internal current source and can change the output current using an external resistor. If ADIM is not used, connect a 0.1µF bypass capacitor between ADIM and GND.
GROUND. Ground for the IC.
High Voltage. Connect to the high-voltage line and supply current to the IC
© 2012 Fairchild Semiconductor Corporation 4 FEBFL7701_L30U003A • Rev. 1.0.2
2. General Specifications for Evaluation Board
All data for this table was measured at an ambient temperature of 25°C
Table 1. Summary of Features and Performance
Description Symbol Value Comments
V
90V
IN,min
Input Voltage Range
AC Input Frequency
Output Voltage/Current
Output Power Output Power 2.41W Note 2 Efficiency >78% At full load
Temperature
PCB Size
Initial Application LED bulb
Notes:
1. The output current has I
parallel with the LED. Ensure the capacitor voltage rating is high enough to withstand an open-LED condition or use a Zener diode for protection.
2. The output power is not equal to the apparent power due to the slight phase shift between the output
voltage and current.
V
220V
IN,nom
V
265V
IN,max
f
47Hz
IN,min
f
64Hz
IN,max
V
28V Note 1
OUT
I
85mA
OUT
< 71.5°C
T
FL7701
T
MOSFET
T
INDUCTOR
< 59.5°C
< 57.5°C
At full load (all at open frame, room temperature / still air)
20mm (width) x 32mm (length) x 13mm (height)
ripple. To reduce ripple current, use a large electrolytic capacitor in
LEDPK
© 2012 Fairchild Semiconductor Corporation 5 FEBFL7701_L30U003A • Rev. 1.0.2
3. Photographs of the Evaluation Board
Figure 2. Photograph Top View (20mm x 32mm x 13mm)
Figure 3. Photograph Bottom View (20mm x 32mm x 13mm)
Figure 4. Photograph Side View (20mm x 32mm x 13mm)
© 2012 Fairchild Semiconductor Corporation 6 FEBFL7701_L30U003A • Rev. 1.0.2
4. Printed Circuit Board
Figure 5. PCB, Top Side
Figure 6. PCB, Bottom Side
© 2012 Fairchild Semiconductor Corporation 7 FEBFL7701_L30U003A • Rev. 1.0.2
5. Schematic
Figure 7. Schematic of Evaluation
© 2012 Fairchild Semiconductor Corporation 8 FEBFL7701_L30U003A • Rev. 1.0.2
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