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The following user guide supports the FAN9611 / FAN9612 400W e valuat ion bo ard for
interleaved boundary-conduction mode power factor corrected supply. The user guide
should be used in conjunction with the FAN9611/FAN9611 / FAN9612 datasheet as well
as the Fairchild application note
AN-6086 — Design Considerations for Interleaved
Boundary-Conduction Mode PFC Using FAN9611 / FAN9612. The user guide and the
evaluation board can also be used to evaluate FAN9611 controller which has the lower
turn-on threshold. Please visit Fairchild’s website at
information.
1. Overview of the Evaluation Board
The FAN9611 / FAN9612 interleaved dual Boundary-Conduction-Mode (BCM) PowerFactor-Correction (PFC) controller operates two parallel-connected boost power trains
180º out of phase. Interleaving extends the maximum practical power level of the control
technique from about 300W to greater than 800W. Unlike the continuous conduction
mode (CCM) technique often used at higher power levels, BCM offers inherent zerocurrent switching of the boost diodes (no reverse-recovery losses), which permits the use
of less expensive diodes without sacrificing efficiency. Furthermore, the input and output
filters can be smaller due to ripple current cancellation between the power trains and
effectively doubling the sw itching frequency .
The advanced line feedforward with peak detection circuit minimizes the output voltage
variation during line transients. To guarantee stable operation with less switching loss at
light load, the maximum switching frequency is clamped at 600kHz. Synchronization is
maintained under all operating conditions.
www.fairchildsemi.com for
Built-in protection functions include output over-voltage, over-current, open-feedback,
under-voltage lockout, brownout, and redundant latching over-volta ge. The FAN9611 /
FAN9612 is available in a lead-free 16-lead SOIC package.
Fairchild offers and evaluation board to aide in design and test of applications using the
FAN9611 / FAN9612. The FAN9611 / FAN9612 evaluation board is a single-layer board
designed for 400W (400V/1A) rated power. Thanks to the phase management, the
efficiency is maintained above 95% at low-line and high-line, even down to 10% of the
rated output power. The efficiencies for full-load condition are 96.3% and 98.0% at line
voltages of 115V
and 230VAC, respectively.
AC
2. General Specification
Specification Min. Max. Units
Input
VIN AC Voltage 90 264 VAC
VIN AC Frequency 47 63 Hz
VDD Supply 13 16 VDC
Before testing the board; DC voltage supply for VDD, AC voltage supply for line input,
and DC electric load for output should be connected to the board properly.
1. Supply V
specification for V
2. When V
the inrush current limit relay is turned on by 5V reference (pin #3), the relay turns on
when FAN9611 / FAN9612 comes out of UVLO by supplying V
3. Connect the AC voltage (90~264V
FAN9611 / FAN9612 has brownout protection and line OVP, any input voltages out
of operation range trigger protections.
4. Change load current (0~1A) and check the operation. The board is designed to go
into phase shedding for output power below around 55W. It goes back to twochannel interleaving operation for output power above around 110W.
Table 1. Test Equipment
Test Temperature
Test Equipment
DD
is supplied, a "click" sound from the relay is heard. This is normal. Since
DD
Test Model
Test Date
Test Items
for the control chip first. It should be higher than 13V (refer to the
turn-on threshold voltage).
DD
higher than 13V.
DD
) to start the FAN9611 / FAN9612. Since
AC
FEB301-001
Sept.7, 2009
Ambient
AC Source: Chroma 61603 AC POWER SOURCE
Electronic Load: Chroma 63108
Power Meter: WT210
Oscilloscope: Lecroy wavesurfer 24Xs
DC Source: ABM 9306D
Startup
Normal Operation
Normal Operation
Line and Load Transient
Brown in/out Protection
Phase Management
Efficiency
Harmonic Distortion and Power Factor
since the MOSFET is turned on with zero voltage and switching losses are negligible.
8.6.Efficiency
Test Condition: 115V
FEB301-001, FAN9612 Efficiency vs. Load
100%
95%
90%
Efficiency (%)
85%
/ 60Hz and 230V
AC
/ 50Hz efficiency.
AC
(115 VAC Input, 390 VDC Output, 400 W)
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Output Power (%)
AC
FEB301-001, FAN9612 Efficiency vs. Load
(230 VAC Input, 390 VDC Output, 400 W)
100%
95%
90%
Efficiency (%)
85%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Output Power (%)
AC
Note:
12. Figure 27 and Figure 28
and 230V, respectively. Since phase shedding reduces the switching loss by effectively
115V
AC
decreasing the switching frequ ency at light -lo ad, a great er efficiency improvement is achieved at
high line where switching losses are greater. Relatively less improvement is obtained for low line
show the measured efficiency of the evaluation board at input voltages of
Replace compon ents on the Evaluatio n Board only with those parts sho wn on the parts list ( or Bill of Materials) i n the Users’ Guide. Contact an
authorized Fairchil d re pre se ntative with any questions.
This board is inten ded to be used by certified professionals, in a lab env ironment, following p roper safety procedures. Us e at your own risk. The
Evaluation board (o r kit) is for demo nstration p urpos es only and n either t he Boar d nor this U ser’s G uide const itute a sal es contract or create any kind
of warranty, whether expr ess or im plied, as to the applications or products in volved. Fai rchild w arrantees that its products m eet Fairc hild’s publ ished
specifications, but d oes not gua rante e that its pro ducts work in any speci fic appl icat ion. Fairchi ld reser ves the right to m ak e changes without noti ce to
any products describ ed herein to improve r eliability, function, or design. Either the ap plicable sales contrac t signed by Fairchild a nd Buyer or, if no
contract exists, Fairchild’s standard Terms and Conditions on the back of Fairchild invoices, govern the terms of sale of the products described herein.
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As used herein:
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accordance with instructions for use provided in the labeling, can
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customers to do their part in stopping this practice by buying direct or from authorized distributors.
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ON Semiconductor owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of ON Semiconductor’s product/patent
coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf
ON Semiconductor makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does ON Semiconductor assume any liability
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Buyer is responsible for its products and applications using ON Semiconductor products, including compliance with all laws, regulations and safety requirements or standards,
regardless of any support or applications information provided by ON Semiconductor. “Typical” parameters which may be provided in ON Semiconductor data sheets and/or
specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer
application by customer’s technical experts. ON Semiconductor does not convey any license under its patent rights nor the rights of others. ON Semiconductor products are not
designed, intended, or authorized for use as a critical component in life support systems or any FDA Class 3 medical devices or medical devices with a same or similar classification
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