Fairchild FAN302HL User Manual
User Guide for
FEBFAN302HL_CH442v1
Evaluation Board
FAN302HL 5V / 1A PSR Mobile Phone
Battery Charger
Featured Fairchild Product:
FAN302HL
Direct questions or comments
about this Evaluation Board to:
“Worldwide Direct Support”
Fairchild Semiconductor.com
© 2011 Fairchild Semiconductor Corporation 1 FEBFAN302HL_CH442v1 • Rev. 1.0.0
Table of Contents
1. General Introduction ................................................................................................................. 3
1.1. General Specification ...................................................................................................... 3
2. Function Check Report ............................................................................................................. 3
2.1. Input Current ................................................................................................................... 4
2.2. Input Wattage at No-load Condition ............................................................................... 4
2.3. Startup Time.................................................................................................................... 6
2.4. DC Output Rising Time .................................................................................................. 7
2.5. Line and Load Regulation ............................................................................................... 9
2.6. Efficiency ........................................................................................................................ 9
2.7. Output Ripple and Noise ............................................................................................... 10
2.8. Step Response ............................................................................................................... 12
2.9. Over-Power Protection .................................................................................................. 13
2.10. Hold-up Time ................................................................................................................ 13
2.11. Short-Circuit Protection ................................................................................................ 15
2.12. Brownout Test ............................................................................................................... 16
2.13. VDD Voltage Level ........................................................................................................ 16
2.14. Voltage Stress on MOSFET and Rectifiers .................................................................. 20
2.15. Constant Voltage (CV) and Constant Current (CC) Curves ......................................... 21
2.16. VS OVP Test ................................................................................................................. 22
2.17. Over-Temperature Protection Test (OTP) .................................................................... 23
2.18. EMI Test ....................................................................................................................... 24
2.19. Surge Test ..................................................................................................................... 25
2.20. ESD Test ....................................................................................................................... 25
3. Photographs............................................................................................................................. 26
4. Schematic ................................................................................................................................ 27
5. PCB Layout ............................................................................................................................. 28
6. Bill of Materials ...................................................................................................................... 29
7. Transformer Specification ...................................................................................................... 30
7.1. Specification Approval ................................................................................................. 30
8. Revision History ..................................................................................................................... 34
© 2011 Fairchild Semiconductor Corporation 2 FEBFAN302HL_CH442v1 • Rev. 1.0.0
1. General Introduction
This document describes a 5W power supply using a FAN302HL device. This power
supply is targeted for mobile phone battery chargers with a 10mW solution and requiring
high efficiency.
To get the standby power consumption lower than 10mW at 230VAC, the FAN302HL has
functions to enhance the standby power consumption, including proprietary Burst Mode
with lower operation current under light-load conditions and built-in HV startup circuitry
in the IC side to reduce startup resistor power loss.
Using FAN302HL, a charger can be implemented with the few external components and
minimized cost.
1.1. General Specification
Specification Min. Normal Max. Units
Input
Voltage 90 264 V
Frequency 47 63 Hz
Output
Output Voltage 1 4.75 5.00 5.25 V
Output Current 1 1.0 1.2 1.4 A
RMS
Total Output Power
Full-Load Output Power 4.75 6.00 7.35 W
2. Function Check Report
Test Model
Test Date
Test Temperature
Test Equipment
Test Items
FEBFAN302HL_CH442v1
March 2011
Ambient
AC source: 6800 AC POWER SOURCE
Electronic Load: Chroma 63030 and 63102
Power Meter: WT210
Oscilloscope: LeCory 24Xs-A
1. Input current
2. Input wattage at no-load condition
3. Startup time
4. DC-output rising time
5. Line and load regulation
6. Efficiency
7. Output ripple and noise
8. Step response
9. Over power protection
10. Hold-up time
11. Short-circuit protection
12. Brownout test
13. V
voltage level
DD
© 2011 Fairchild Semiconductor Corporation 3 FEBFAN302HL_CH442v1 • Rev. 1.0.0
2.1. Input Current
2.1.1. Test Condition
Measure the AC input current at maximum loading.
2.1.2. Test Result
Input Voltage Input Current (mA) Specification
90V / 60Hz 120.20
264V / 50Hz 51.57
14. Voltage stress on MOSFET and rectifiers
15. Constant voltage (CV) and constant current (CC) curve
16. VS OVP test
17. OTP test
18. EMI test
19. Surge test
20. ESD test
2.2. Input Wattage at No-load Condition
2.2.1. Test Condition
Measure the input wattage and output voltage at no load.
2.2.2. Test Result
Input Voltage Input Wattage (mW) Output Voltage (V) Specification
90V / 60Hz 6.3 5.116
115V / 60Hz 6.5 5.116
230V / 50Hz 7.3 5.116
264V / 50Hz 9.0 5.116
<10mW
© 2011 Fairchild Semiconductor Corporation 4 FEBFAN302HL_CH442v1 • Rev. 1.0.0
2.2.3. Measured Waveforms
Figure 1. 90V / 60Hz at No Load
Ch1: VFB
Ch2: V
VS
Ch3: V
DD
Ch1: VFB
Ch2: V
VS
Ch3: V
DD
Figure 2. 264V / 50Hz at No Load
© 2011 Fairchild Semiconductor Corporation 5 FEBFAN302HL_CH442v1 • Rev. 1.0.0
2.3. Startup Time
2.3.1. Test Condition
Set output at maximum loading. Measure the interval between AC plug-in and stable output.
2.3.2. Test Result
Input Voltage Startup Time (ms) Specification
90V / 60Hz 249
264V / 50Hz 236
2.3.3. Measured Waveforms
<3s
Ch1: V
Ch4: VO
AC
Figure 3. 90V / 60Hz at Maximum Load
Ch1: V
Ch4: V
Figure 4. 264V / 50Hz at Maximum Load
© 2011 Fairchild Semiconductor Corporation 6 FEBFAN302HL_CH442v1 • Rev. 1.0.0
AC
O
2.4. DC Output Rising Time
2.4.1. Test Condition
Set output at maximum loading and no loading. Measure the time interval between 10%
and 90% output during startup.
2.4.2. Test Result
Input Voltage Maximum Load (ms) No Load (ms) Specification
90V / 60Hz 4.841 3.185
264V / 50Hz 4.882 3.229
2.4.3. Measured Waveforms
<20ms
Figure 5. 90V / 60Hz at Maximum Load
Ch4: V
Ch4: V
O
O
Figure 6. 90V / 60Hz at No Load
© 2011 Fairchild Semiconductor Corporation 7 FEBFAN302HL_CH442v1 • Rev. 1.0.0
Ch4: V
O
Figure 7. 264V / 50Hz at Maximum Load
Ch4: V
O
Figure 8. 264V / 50Hz at No Load
© 2011 Fairchild Semiconductor Corporation 8 FEBFAN302HL_CH442v1 • Rev. 1.0.0
2.5. Line and Load Regulation
2.5.1. Test Condition
Measure line and load regulation as shown in the table below.
2.5.2. Test Result
Input Voltage
90V / 60Hz 4.990 5.116 2.46
115V / 60Hz 4.994 5.116 2.38
132V / 60Hz 4.998 5.116 2.31
180V / 50Hz 5.006 5.112 2.07
230V / 50Hz 5.018 5.112 1.84
264V / 50Hz 5.022 5.112 1.76
Line Regulation(%) 0.64 0.078
2.6. Efficiency
2.6.1. Test Condition
Measure input wattage and output wattage at maximum load.
2.6.2. Test Result
Input Voltage Input Wattage (W)
90V / 60Hz 6.938 4.980 71.78
115V / 60Hz 6.808 4.990 73.30
132V / 60Hz 6.748 4.994 74.01
180V / 50Hz 6.719 5.006 74.51
230V / 50Hz 6.743 5.016 74.39
264V / 50Hz 6.797 5.024 73.91
Output V at
Max. Load (V)
Output V at
Min. Load (V)
Load
Regulation (%) Specification
Output
Wattage (W) Efficiency (%) Specification
2.6.3. Average Efficiency Test Result
Efficiency(%)
Input
Voltage 25% Load 50% Load 75% Load 100% Load Avg. Spec.
115V / 60Hz 76.06% 75.34% 75.45% 73.30% 74.79%
230V / 50Hz 72.91% 73.52% 74.28% 74.39% 73.78%
Avg>68.17%
© 2011 Fairchild Semiconductor Corporation 9 FEBFAN302HL_CH442v1 • Rev. 1.0.0
Figure 9. Efficiency Chart
2.7. Output Ripple and Noise
2.7.1. Test Condition
Ripple and noise are measured using a 20MHz bandwidth-limited oscilloscope with a
10μF capacitor paralleled with a high-frequency 0.1μF capacitor across each output.
2.7.2. Test Result
Input Voltage Max. Load (mV)
90V / 60Hz 38 56 15
115V / 60Hz 34 52 16
230V / 50Hz 33 57 25
264V / 50Hz 32 65 22
Before Leaving
Burst Mode (mV) Min. Load (mV) Spec.
<150mV
© 2011 Fairchild Semiconductor Corporation 10 FEBFAN302HL_CH442v1 • Rev. 1.0.0
2.7.3. Measured Waveforms
Ch4: V
O
Figure 10. 90V / 60Hz at Maximum Load AC and Burst Ripple
Figure 11. 264V / 50Hz at Maximum Load AC and Burst Ripple
Ch4: V
O
© 2011 Fairchild Semiconductor Corporation 11 FEBFAN302HL_CH442v1 • Rev. 1.0.0
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