FAG FITTING-TOOL User Manual

FAG tools for mechanical mounting

and dismounting of rolling bearings

Contents

Mechanical mounting and dismounting of rolling bearings 2

Tools for mounting 4

Mounting tool set FITTING-TOOL-ALU-10-50 4
Mounting tool set FITTING-TOOL-STEEL-10-50 6

Tools for mounting and dismounting 8

Socket wrenches LOCKNUT-SOCKET 8
Hook wrenches LOCKNUT-HOOK 9
Jointed hook wrenches LOCKNUT-FLEXIHOOK 10
Jointed pin wrenches LOCKNUT-FLEXIPIN 11
Jointed face wrenches LOCKNUT-FACEPIN 12
Double hook wrenches LOCKNUT-DOUBLEHOOK 13

Tools for dismounting 15

Mechanical two-arm extractors 54 15
Mechanical two-arm bearing extractors 47 16
Mechanical three-arm extractors 52 17
Hydraulic pressure tool 44 18
Mechanical internal extractors 62 19
Mechanical internal extractors
PULLER-INTERNAL10/100-SET 20
Mechanical ball bearing extractors 56 22
Mechanical special bearing extractors 64 24
Mechanical extraction device 49 26
Hydraulic standard extractors
with integral hand pump 27
Extra strong hydraulic extractors
with integral hand pump 28
Extra strong hydraulic extractors
with separate hand pump 29
Three-section extraction plates for extractors 30

The designation system of the INA and FAG brands has
been harmonised. This catalogue contains, for the first
time, the new ordering designations, which are currently
only valid for Europe. Customers outside Europe are
requested to continue using the old ordering designations
(please see the comparison on page 32).

Mechanical mounting and dismounting
of rolling bearings

Cylindrical bearing seats

Smaller bearings can be driven cold onto the shaft or
into the housing for normal tight fits.
To prevent bearing damage, the fitting forces must
always be applied to the tightly fitted ring.

FAG mounting tool sets allow cost-effective and safe
mounting of rolling bearings with bore diameters of
10 to 50 mm or outside diameters of 16 to 110 mm.
They can also be used to easily mount sleeves,
intermediate rings, seals and similar parts.
Tightly fitted inner rings can be driven onto the shaft
or outer rings into the housing bore by hitting the
mounting sleeve with the hammer. This prevents the
mounting forces being transmitted through the rolling
elements and raceways, which can lead to damage. The
carefully matched FAG precision parts ensure that the
forces are uniformly transmitted to the side faces of the
bearing rings.

Great care is also required during dismounting. The
extraction tool must always be applied to the ring to be
removed.

Mechanical FAG extractors can be used to dismount
small rolling bearings up to approx. 100 mm bore
diameter that are located with a tight fit on a shaft or
in a housing. The extraction force is normally applied
by means of a threaded spindle.

A hydraulic spindle facilitates work with hydraulic FAG
extractors for larger rolling bearings. Extraction forces
of up to 400 kN (40 tonnes) can be generated in this
case.

Mechanical mounting and dismounting of rolling bearings

2

Appropriate mounting sleeves such as those included in the FAG mounting
tool sets can be used to drive on small bearings using light hammer blows.

An extractor with adjustable arms grips under a tightly fitted inner ring.
Dismounting can be made easier by means of extraction slots.

Tapered bearing seats

The inner ring of a bearing with tapered bore is always
mounted with a tight fit. The bearing can be either seated
directly on a tapered shaft or fixed to a cylindrical
shaft using an adapter or extraction sleeve. When the
inner ring is pushed on, it is expanded and the radial
internal clearance is reduced. The reduction in radial
internal clearance is therefore valid as a measure of
the seating of the inner ring. To prevent bearing
damage, the inner ring must not be pushed on too far.

For guide values for the reduction in radial internal
clearance, see FAG publication WL 80 100 “Mounting
of rolling bearings”. Feeler gauges for measuring the
radial internal clearance are described in FAG publication
IS 1 “Mounting and Maintenance of Rolling Bearings”.
Another method for measuring the correct internal
clearance is measurement of the axial displacement.

Locknuts can be easily tightened and loosened on
shafts, adapter sleeves and extraction sleeves using
socket wrenches.
FAG hook wrenches can be used to tighten and loosen
locknuts (precision locknuts) on shafts, adapter
sleeves or extraction sleeves.
If no torque value is specified, jointed hook wrenches,
jointed pin wrenches and jointed face wrenches can be
used for locknuts and precision locknuts.
Double hook wrenches are engraved with the torsion
angles for the appropriate self-aligning ball bearings.
The displacement and reduction in radial internal
clearance can therefore be precisely set. Both kits and
sets contain suitable torque wrenches.

The FAG computer program MOUNTING MANAGER is a
user-friendly aid for ensuring the correct mounting of
bearings with tapered bore. It shows suitable mounting
methods, calculates the data required for mounting in
relation to reduction in radial internal clearance and
displacement and generates a list of the accessories
and tools required. A more detailed description of the
computer program can be found in TPI WL 80-57
“FAG Hydraulic nuts”.

Mechanical mounting and dismounting of rolling bearings

3

An FAG hook wrench is used to tighten shaft nuts, adapter sleeve nuts
and extraction nuts simply and securely.

The FAG double hook wrench is engraved with the torsion angles for the
appropriate self-aligning ball bearings.

0

2208

1308

2308

1208

FAG mounting tool set
FITTING-TOOL-ALU-10-50

The FITTING-TOOL-ALU-10-50 allows
particularly cost-effective mounting
of many standardised rolling
bearings (bore diameter of 10 to
50 mm) and other parts. The low
mass of the components makes this
mounting tool set very easy to
handle.

Features

The tool set contains 33 different
mounting rings and 3 mounting
sleeves as well as a hammer.
The mounting rings are made from
impact-resistant plastic. This
prevents metal/metal contact as
well as damage to or premature
wear of the bearing seatings. The
mounting sleeves are made from
aluminium. The head of the
recoilless hammer (1 kg mass)
produces no sparks. Each mounting
sleeve can be pushed over the
shaft end as far as 220 mm.
The combination of mounting ring
and mounting sleeve required for
the application in question can be
found in the table inside the lid of
the case, see also page 5. The
parts are driven on by hitting the
mounting sleeve using the supplied
hammer.
The components of the tool set are
housed in a practical case.
Case dimensions:
440~350~ 95 mm

Included in delivery

33 mounting rings
3 mounting sleeves
1 hammer
1case

Mass of complete tool set: 4,5 kg

Ordering designation for tool set:

FITTING-TOOL-ALU-10-50

Ordering examples for replacement
parts

(available by agreement):

FITTING-TOOL-ALU.SLEEVE-A

(mounting sleeve A)

FAG tools for mounting of rolling bearings

Mounting tool set FITTING-TOOL-ALU-10-50 for cylindrical bearing seats

4

FITTING-TOOL-ALU.SLEEVE-B

(mounting sleeve B)

FITTING-TOOL-ALU.SLEEVE-C

(mounting sleeve C)

FITTING-TOOL-ALU.RING10/26

(mounting ring bore 10 mm,
outside diameter 26 mm)

FITTING-TOOL-ALU.RING50/110

(mounting ring bore 50 mm,
outside diameter 110 mm)

FITTING-TOOL-ALU.HAMMER

(hammer, recoilless)

FITTING-TOOL-ALU.CASE

(case for tool set)

FITTING-TOOL-ALU-10-50

FAG tools for mounting of rolling bearings

FITTING-TOOL-ALU-10-50 · Selection table

5

FITTING-TOOL-ALU-10-50

Mounting ring Series Series Series Series Series Series Series Series
no. 60, 62 12, 22 72B 32 213, 222 NU/NJ/N 302, 303 313

63, 64 13, 23 73B 33 223 2, 3, 4 322 323

10–26 6000
10–30 6200 1200 3200

2200
10–35 6300 1300
12–28 6001
12–32 6201 1201 3201

2201
12–37 6301 1301

2301

A 15–32 6002

15–35 6202 1202 7202B 3202

2202
15–42 6302 1302 3302 30302

2302
17–35 6003
17–40 6203 1203 7203B 3203 30203

2203
17–47 6303 1303 7303B 3303 30303

2303
20–42 6004
20–47 6204 1204 7204B 3204 204

2204
20–52 6304 1304 7304B 3304 21304 304 30304 32304

6403 2304
25–47 6005
25–52 6205 1205 7205B 3205 22205 205 30205

B 2205

25–62 6305 1305 7305B 3305 21305 305 30305 31305

6404 2305 32305
30–55 6006
30–62 6206 1206 7206B 3206 22206 206 30206

2206 32206

30–72 6306 1306 7306B 3306 21306 306 30306 31306

6405 2306 405 32306
35–62 6007
35–72 6207 1207 7207B 3207 22207 207 30207

2207 32207

35–80 6307 1307 7307B 3307 21307 307 30307 31307

6406 2307 406 32307
40–68 6008
40–80 6208 1208 7208B 3208 22208 208 30208

2208 32208

40–90 6308 1308 7308B 3308 21308 308 30308 31308

C 6407 2308 22308 407 32308

45–75 6009
45–85 6209 1209 7209B 3209 22209 209 30209

2209 32209

45–100 6309 1309 7309B 3309 21309 309 30309 31309

6408 2309 22309 408 32309
50–80 6010
50–90 6210 1210 7210B 3210 22210 210 30210

2210 32210

50–110 6310 1310 7310B 3310 21310 310 30310 31310

6409 2310 22310 409 32310

If only bearing outer rings have to be installed, for example when the shaft is dismounted, the mounting rings no. 50-90, no. 45-100 and no. 50-110
are used according to the following table.

50–90 6011

6012
45–100 6013 1211 7211B 3211 22211 211

6211 2211

C 50–110 6014 1212 7212B 3212 22212 212

6015 1213 7213B 3213 22213 213

6212 2212 7311B 3311 21311 311

6213 2213 22311 410

6311 1311

6410 2311

Mounting
sleeve

FAG mounting tool set
FITTING-TOOL-STEEL-10-50

The mounting tool set
FITTING-TOOL-STEEL-10-50 is
designed for very high loads and a
long operating life. The tools can
also be used for pressing in or out
on workshop power presses. The
tool set can be used for the
mounting of rolling bearings with
a bore diameter of 10 to 50 mm.

Features

The tool set contains 33 different
hardened mounting rings and
5 mounting sleeves made from tool
steel. The nylon head of the
recoilless hammer (0.7 kg mass)
produces no sparks. Each mounting
sleeve can be pushed over the
shaft end as far as 220 mm.
The combination of mounting ring
and mounting sleeve required for
the application in question can be
found in the table inside the lid of
the case, see also page 7. Integrated
O rings allow parts to be joined
together securely. The parts are
driven on by hitting the mounting
sleeve with the supplied hammer.
The components of the tool set are
housed in a practical metal case.
Case dimensions:
370~320~ 70 mm

Included in delivery

33 mounting rings
5 mounting sleeves
1 hammer
1 metal case

Mass of complete tool set: 21 kg

Ordering designation for tool set:

FITTING-TOOL-STEEL-10-50

Ordering examples for replacement
parts

(available by agreement):

FITTING-TOOL-STEEL.SLEEVE-B

(mounting sleeve B)

FAG tools for mounting of rolling bearings

Mounting tool set FITTING-TOOL-STEEL-10-50 for cylindrical bearing seats

6

FITTING-TOOL-STEEL.SLEEVE-C

(mounting sleeve C)

FITTING-TOOL-STEEL.SLEEVE-E

(mounting sleeve E)

FITTING-TOOL-STEEL-10-50

FAG tools for mounting of rolling bearings

FITTING-TOOL-STEEL-10-50 · Selection table

7

FITTING-TOOL-STEEL-10-50

Mounting ring Series Series Series Series Series Series Series Series
no. 60, 62 12, 22 72B 32 213, 222 NU/NJ/N 302, 303 313

63, 64 13, 23 73B 33 223 2, 3, 4 322 323

1 (10/26 mm) 6000
2 (10/30 mm) 6200 1200 3200

2200

3 (10/35 mm) 6300 1300

A 4 (12/28 mm) 6001

5 (12/32 mm) 6201 1201 3201

2201

6 (12/37 mm) 6301 1301

2301
7 (15/32 mm) 6002
8 (15/35 mm) 6202 1202 7202B 3202

2202
9 (15/42 mm) 6302 1302 3302 30302

B 2302

10 (17/35 mm) 6003
11 (17/40 mm) 6203 1203 7203B 3203 30203

2203
12 (17/47 mm) 6303 1303 7303B 3303 30303

2303
13 (20/42 mm) 6004
14 (20/47 mm) 6204 1204 7204B 3204 204

2204
15 (20/52 mm) 6304 1304 7304B 3304 21304 304 30304 32304

6403 2304

C 16 (25/47 mm) 6005

17 (25/52 mm) 6205 1205 7205B 3205 22205 205 30205

2205

18 (25/62 mm) 6305 1305 7305B 3305 21305 305 30305 31305

6404 2305 32305
19 (30/55 mm) 6006
20 (30/62 mm) 6206 1206 7206B 3206 22206 206 30206

2206 32206

21 (30/72 mm) 6306 1306 7306B 3306 21306 306 30306 31306

D 6405 2306 405 32306

22 (35/62 mm) 6007
23 (35/72 mm) 6207 1207 7207B 3207 22207 207 30207

2207 32207

24 (35/80 mm) 6307 1307 7307B 3307 21307 307 30307 31307

6406 2307 406 32307
25 (40/68 mm) 6008
26 (40/80 mm) 6208 1208 7208B 3208 22208 208 30208
27 (40/90 mm) 6308 1308 7308B 3308 21308 308 30308

6407 2308 22308 407

28 (45/75 mm) 6009
29 (45/85 mm) 6209 1209 7209B 3209 22209 209 30209

2209 32209

E 30 (45/100 mm) 6309 1309 7309B 3309 21309 309 30309 31309

6408 2309 22309 408 32309

31 (50/80 mm) 6010
32 (50/90 mm) 6210 1210 7210B 3210 22210 210 30210

2210 32210

33 (50/110 mm) 6310 1310 7310B 3310 21310 310 30310 31310

6409 2310 22310 409 32310

If only bearing outer rings have to be installed, for example when the shaft is dismounted, the mounting rings no. 32 (50/90 mm), no. 30 (45/100 mm)
and no. 33 (50/110 mm) are used according to the following table.

32 (50/90 mm) 6011

6012

30 (45/100 mm) 6013 1211 7211B 3211 22211 211

6211 2211

E 33 (50/110 mm) 6014 1212 7212B 3212 22212 212

6015 1213 7213B 3213 22213 213

6212 2212 7311B 3311 21311 311

6213 2213 22311 410

6311 1311

6410 2311

Mounting
sleeve

FAG socket wrenches
LOCKNUT-SOCKET-KM…

Locknuts KM0 to KM20 can be
easily tightened and loosened on
shafts, adapter sleeves or extraction
sleeves using socket wrenches
LOCKNUT-SOCKET-KM…
They require less space on the
circumference of the nut than hook
wrenches and allow the use of
ratchets and torque wrenches.
For increased reliability, socket
wrenches should be secured using
a locking pin and rubber washer.
FAG socket wrenches therefore have
a hole for the locking pin and a
groove for the rubber washer.

The locking pin and rubber washer
are included in delivery.

FAG tools for mounting and dismounting of rolling bearings

Socket wrenches for tapered bearing seats

8

Socket wrench Dimensions Mass

Square W

dDD1Lla

Ordering designation mm inch kg FAG

LOCKNUT-SOCKET-KM0 18,1 22 22 57 44

3

/

8

0,1 KM0

LOCKNUT-SOCKET-KM1 22,2 28 22 57 44

3

/

8

0,1 KM1

LOCKNUT-SOCKET-KM2 25,2 33 30 82 60

1

/

2

0,2 KM2

LOCKNUT-SOCKET-KM3 28,2 36 30 82 60

1

/

2

0,24 KM3

LOCKNUT-SOCKET-KM4 32,2 38 30 82 56

1

/

2

0,28 KM4

LOCKNUT-SOCKET-KM5 38,2 46 30 82 56

1

/

2

0,38 KM5

LOCKNUT-SOCKET-KM6 45,2 53 30 82 56

1

/

2

0,42 KM6

LOCKNUT-SOCKET-KM7 52,2 60 30 82 56

1

/

2

0,45 KM7

LOCKNUT-SOCKET-KM8 58,3 68 30 82 56

1

/

2

0,61 KM8

LOCKNUT-SOCKET-KM9 65,4 73,5 44 90 62

3

/

4

0,8 KM9

LOCKNUT-SOCKET-KM10 70,4 78,5 44 90 62

3

/

4

0,85 KM10

LOCKNUT-SOCKET-KM11 75,4 83,5 44 90 62

3

/

4

0,9 KM11

LOCKNUT-SOCKET-KM12 80,4 88,5 44 90 60

3

/

4

1 KM12

LOCKNUT-SOCKET-KM13 85,4 94 44 90 60

3

/

4

1,1 KM13

LOCKNUT-SOCKET-KM14 92,5 103 76 110 74 1 2,2 KM14
LOCKNUT-SOCKET-KM15 98,5 109 76 110 74 1 2,3 KM15
LOCKNUT-SOCKET-KM16 105,6 116 76 110 74 1 2,45 KM16
LOCKNUT-SOCKET-KM17 110,6 121 76 110 72 1 2,6 KM17
LOCKNUT-SOCKET-KM18 120,6 131 76 110 72 1 2,9 KM18
LOCKNUT-SOCKET-KM19 125,6 137 76 110 72 1 3,05 KM19
LOCKNUT-SOCKET-KM20 130,6 143 76 110 70 1 3,3 KM20

Other sizes by agreement.

Technical data

D

1

a

D

d

l

L

Suitable
for nut

FAG socket wrenches
LOCKNUT-HOOK-KM…

FAG hook wrenches of series
LOCKNUT-HOOK-KM… can be used
to tighten and loosen locknuts of
size KM0 and larger on shafts,
adapter sleeves and extraction
sleeves.

Hook wrenches can be used to
mount rolling bearings on tapered
shaft seats, adapter sleeves or
extraction sleeves. Extraction
sleeves can also be dismounted
using hook wrenches together with
the extraction nuts. The table below
contains dimensions, masses and
allocation of the hook wrenches to
the respective locknuts.

Ordering example for FAG socket
wrench, suitable for threaded nuts
KM18, KM19 and KM20:

LOCKNUT-HOOK-KM18-20

FAG tools for mounting and dismounting of rolling bearings

Hook wrenches for tapered bearing seats

9

Hook wrench Dimensions Mass

lsW

Ordering designation mm kg FAG

LOCKNUT-HOOK-KM0-1 110 3 0,025 KM0, KM1
LOCKNUT-HOOK-KM2-3 136 4 0,045 KM2, KM3
LOCKNUT-HOOK-KM4 136 4 0,05 KM4
LOCKNUT-HOOK-KM5 170 5 0,09 KM5
LOCKNUT-HOOK-KM6 206 6 0,155 KM6

LOCKNUT-HOOK-KM7 206 6 0,16 KM7
LOCKNUT-HOOK-KM8-9 242 7 0,255 KM8, KM9
LOCKNUT-HOOK-KM10-11 242 7 0,255 KM10, KM11
LOCKNUT-HOOK-KM12-14 280 8 0,41 KM12, KM13, KM14
LOCKNUT-HOOK-KM15-16 280 8 0,385 KM15, KM16

LOCKNUT-HOOK-KM17 335 10 0,745 KM17
LOCKNUT-HOOK-KM18-20 335 10 0,72 KM18, KM19, KM20
LOCKNUT-HOOK-KM21-23 385 10 1 KM21, KM22, KM23
LOCKNUT-HOOK-KM24-27 385 10 1,16 KM24, KM25, KM26, KM27
LOCKNUT-HOOK-KM28-30 470 10 1,58 KM28, KM29, KM30

LOCKNUT-HOOK-KM31-34 470 10 1,58 KM31, KM32, KM33, KM34
LOCKNUT-HOOK-KM36-40 560 10 2,25 KM36, KM38, KM40

Other sizes by agreement.

Technical data

l

s

Suitable for
locknuts

FAG jointed hook wrenches
LOCKNUT-FLEXIHOOK-KM…

FAG jointed hook wrenches of
series LOCKNUT.FLEXI-HOOK-KM…
can be used to tighten and loosen
locknuts KM.. as well as precision
locknuts ZM... and ZMA… on shafts,
adapter sleeves and extraction
sleeves if no torque value is
specified.

Due to the joint, it is possible to
use a single hook wrench of series
LOCKNUT-FLEXIHOOK-KM… to mount
or dismount locknuts of various
sizes.

Ordering example for FAG jointed
hook wrench, suitable for locknuts
KM14 to KM24:

LOCKNUT-FLEXIHOOK-KM14-24

FAG tools for mounting and dismounting of rolling bearings

Jointed hook wrenches for tapered bearing seats

10

Jointed hook wrench Dimensions Mass Suitable for

Length Thickness W nut Precision locknut (INA)

Ordering designation mm kg

LOCKNUT-FLEXIHOOK-KM1-4 135 4 0,05 KM1 ZM12

KM2 ZM15
KM3 ZM17
KM4 ZM20 ZMA15/33

LOCKNUT-FLEXIHOOK-KM5-8 175 5 0,1 KM5 ZM25 ZMA20/38; ZMA20/52

KM6 ZM30 ZMA25/45; ZMA25/58
KM7 ZM35 ZMA30/52
KM8 ZM40 ZMA35/58

LOCKNUT-FLEXIHOOK-KM9-13 250 7 0,28 KM9 ZM45 ZMA30/65

KM10 ZM50 ZMA35/70
KM11 ZM55 ZMA40/62; ZMA40/75
KM12 ZM60 ZMA45/68; ZMA45/85
KM13 ZM65 ZMA50/75

LOCKNUT-FLEXIHOOK-KM14-24 290 8 0,46 KM14 ZM70 ZMA50/92

KM15 ZM75 ZMA55/98
KM16 ZM80 ZMA60/98
KM17 ZM85 ZMA65/105
KM18 ZM90 ZMA70/110
KM19 ZMA75/125
KM20 ZM100 ZMA80/120
KM21 ZM105 ZMA90/130; ZMA90/155
KM22 ZM110 ZMA100/140
KM23 ZM115
KM24 ZM120

LOCKNUT-FLEXIHOOK-KM24-36 420 8 1 KM24 ZM120 ZMA90/155

KM25 ZM125
KM26 ZM130
KM27
KM28 ZM140
KM29
KM30 ZM150
KM31
KM32
KM33
KM34
KM36

Technical data

FAG jointed pin wrenches
LOCKNUT-FLEXIPIN-AM…

FAG jointed pin wrenches of series
LOCKNUT-FLEXIPIN-KM… can be
used to tighten and loosen precision
locknuts AM15 to AM90 on shafts if
no torque value is specified.
FAG jointed pin wrenches can be
used to mount small bearings on
tapered shaft seats.

Tightening is achieved by means of
axially arranged holes.

Ordering example for FAG jointed
pin wrench, suitable for locknuts
AM35 to AM60:

LOCKNUT-FLEXIPIN-AM35-60

FAG tools for mounting and dismounting of rolling bearings

Jointed pin wrenches for tapered bearing seats

11

Jointed pin wrench Dimensions Mass

Length W

Ordering designation mm kg

LOCKNUT-FLEXIPIN-AM15-17 135 4 0,05 AM15

AM17

LOCKNUT-FLEXIPIN-AM20 175 4 0,1 AM20

LOCKNUT-FLEXIPIN-AM25-35/58 175 5 0,1 AM25

AM30
AM35/58

LOCKNUT-FLEXIPIN-AM35-60 250 6 0,28 AM35

AM40
AM45
AM50
AM60

LOCKNUT-FLEXIPIN-AM70-90 290 8 0,46 AM70

AM90

Technical data

Pin diameter

Suitable for
precision locknut
(INA)

FAG tools for mounting and dismounting of rolling bearings

Jointed face wrenches for tapered bearing seats

12

FAG jointed face wrenches
LOCKNUT-FACEPIN-LNP…

FAG jointed face wrenches of series
LOCKNUT-FACEPIN-LNP… can be
used to tighten and loosen precision
locknuts LNP017 to LNP170 on
shafts if no torque value is specified.
FAG jointed face wrenches can be
used to mount small bearings on
tapered shaft seats.

Tightening is achieved by means of
axially arranged holes.

Ordering example for FAG jointed
face wrench, suitable for precision
locknuts LNP017 to LPN025:

LOCKNUT-FACEPIN-LNP17-25

Jointed face wrench Dimensions Mass

Length W

Ordering designation mm kg

LOCKNUT-FACEPIN-LNP17-25 150 4 0,09 LNP017

LNP020
LNP025

LOCKNUT-FACEPIN-LNP35-40 220 5 0,245 LNP035

LNP040

LOCKNUT-FACEPIN-LNP45-65 220 6 0,245 LNP045

LNP050
LNP055
LNP060
LNP065

LOCKNUT-FACEPIN-LNP70-75 320 7 0,67 LNP070

LNP075

LOCKNUT-FACEPIN-LNP80-100 320 8 0,67 LNP080

LNP085
LNP090
LNP095
LNP100

LOCKNUT-FACEPIN-LNP110-130 450 8 1,75 LNP110

LNP120
LNP130

LOCKNUT-FACEPIN-LNP140-170 450 10 1,75 LNP140

LNP150
LNP160
LNP170

Technical data

Pin diameter

Suitable for precision
locknut

FAG double hook wrenches
for tapered bearing seats

FAG double hook wrenches are
intended for the mounting of
self-aligning ball bearings with a
tapered bore. They are available as
kits, sets or individual wrenches
(for a description see below).

FAG double hook wrench kits
LOCKNUT-DOUBLEHOOK-KM..-KIT

FAG double hook wrench kits
comprise a case containing one
double hook wrench, one torque
wrench and a user manual. The
torque wrench allows a precisely
defined tightening torque to be
achieved at the start of the
mounting operation.

FAG double hook wrench sets
LOCKNUT-DOUBLEHOOK-KM..-SET

FAG offers two different double
hook wrench sets. The smaller set
contains four double hook wrenches,
while the larger set contains five.
The other items in the case are the
same as in the kits.

FAG double hook wrenches
LOCKNUT-DOUBLEHOOK-KM…

Individual double hook wrenches
are also available, see table on
page 14 below. Each double hook
wrench is engraved with the torsion
angles for the self-aligning ball
bearings to be mounted using that
particular wrench, so that the
displacement and reduction in
radial internal clearance can be
precisely set.

FAG tools for mounting and dismounting of rolling bearings

Double hook wrenches for tapered bearing seats

13

Double hook wrench kits, e. g. LOCKNUT-DOUBLEHOOK-KM5-KIT and
LOCKNUT-DOUBLEHOOK-KM13-KIT

Double hook wrench sets LOCKNUT-DOUBLEHOOK-KM5-8-SET and
LOCKNUT-DOUBLEHOOK-KM9-13-SET

Double hook wrenches, e. g. LOCKNUT-DOUBLEHOOK-KM5 and
LOCKNUT-DOUBLEHOOK-KM13

FAG tools for mounting and dismounting of rolling bearings

Double hook wrenches for tapered bearing seats

14

Double hook wrench kits Suitable for self-aligning ball bearings Adapter sleeve Mass

nut of kit

W

Ordering designation FAG kg

LOCKNUT-DOUBLEHOOK-KM5-KIT 1205 2205 1305 2305 KM5 1,35
LOCKNUT-DOUBLEHOOK-KM6-KIT 1206 2206 1306 2306 KM6 1,35
LOCKNUT-DOUBLEHOOK-KM7-KIT 1207 2207 1307 2307 KM7 1,35
LOCKNUT-DOUBLEHOOK-KM8-KIT 1208 2208 1308 2308 KM8 1,4

Contents of a kit: 1 double hook wrench (left hand column below),

torque wrench with adjusting key (same as small set),
case (350~220~65 mm),
user manual

LOCKNUT-DOUBLEHOOK-KM9-KIT 1209 2209 1309 2309 KM9 3,8
LOCKNUT-DOUBLEHOOK-KM10-KIT 1210 2210 1310 2310 KM10 3,8
LOCKNUT-DOUBLEHOOK-KM11-KIT 1211 2211 1311 2311 KM11 3,85
LOCKNUT-DOUBLEHOOK-KM12-KIT 1212 2212 1312 KM12 3,85
LOCKNUT-DOUBLEHOOK-KM13-KIT 1213 2213 KM13 4

Contents of a kit: 1 double hook wrench (right hand column below),

torque wrench with adjusting key, extension piece (same as large set),
case (450~330~100 mm),
user manual

Double hook wrench

Double hook wrench

Individual wrenches included in the small set Individual wrenches included in the large set

Ordering designation

LOCKNUT-DOUBLEHOOK-KM5 LOCKNUT-DOUBLEHOOK-KM9
LOCKNUT-DOUBLEHOOK-KM6 LOCKNUT-DOUBLEHOOK-KM10
LOCKNUT-DOUBLEHOOK-KM7 LOCKNUT-DOUBLEHOOK-KM11
LOCKNUT-DOUBLEHOOK-KM8 LOCKNUT-DOUBLEHOOK-KM12

LOCKNUT-DOUBLEHOOK-KM13

The following replacement parts are available:
individual double hook wrenches (see list of ordering designations above),
torque wrench LOCKNUT-DOUBLEHOOK.WRENCH35 or LOCKNUT-DOUBLEHOOK.WRENCH100,
extension piece LOCKNUT-DOUBLEHOOK.LEVER for large set.

Double hook wrench sets

Ordering designation:

LOCKNUT-DOUBLEHOOK-KM5-8-SET

Included in delivery: 4 double hook wrenches (left hand column below)

torque wrench with adjusting key LOCKNUT-DOUBLEHOOK.WRENCH35,
case (350~220~65 mm),
user manual,
total mass 1,5 kg

LOCKNUT-DOUBLEHOOK-KM9-13-SET

Included in delivery: 5 double hook wrenches (right hand column below)

torque wrench with adjusting key LOCKNUT-DOUBLEHOOK.WRENCH100,
extension piece LOCKNUT-DOUBLEHOOK.LEVER,
case (450~330~100 mm),
user manual,
total mass 4,2 kg

FAG tools for dismounting of rolling bearings

Mechanical two-arm extractors 54 for small bearings

15

FAG two-arm extractors 54

Application

• For extracting complete rolling
bearings of all types or tightly
fitted inner rings as well as other
parts, e.g. gears, that are gripped
from inside or outside

• Good radial and axial accessibility
of the bearing location, possibly
by means of slots, is required.

Operation and handling

An extractor of suitable dimensions
is selected in accordance with the
bearing size and the mounting
conditions. The extraction arms are
adjusted on the cross arm until
they have the correct span.
A self-locking device prevents the
arms from slipping off when the
spindle is screwed in.
Rolling bearing rings that are
removed in accordance with the
specifications remain undamaged.
If the extraction forces are directed
through the rolling elements during
extraction of complete bearings,
the bearings are generally rendered
unusable.

PULLER54-SET, comprising a stand (WxDxH) 215~235~475 mm complete with the following 6 extractors

15,5

PULLER54-100 80 100 14 + 1 18 + 1 M14~1,5 40 0,75
PULLER54-200 120 125 14 + 1 18 + 1 M14~1,5 40 0,9
PULLER54-300 160 150 18 + 1 26 + 2 M20~2 60 2,3
PULLER54-400 200 175 18 + 1 26 + 2 M20~2 60 2,5
PULLER54-500 250 200 20 + 1 28 + 2 M22~2 85 3,45
PULLER54-600 350 250 20 + 1 28 + 2 M22~2 85 4,4

Ordering designation Span Depth Dimensions Mass

Two-arm extractor a b

W

mm mm mm kN kg

Product range - two-arm extractors 54

ab

Spindle
thread

Extraction
force

FAG tools for dismounting of rolling bearings

Mechanical two-arm extractors 47 for small bearings

16

FAG two-arm bearing
extractors 47

Application

• For extracting complete rolling
bearings or tightly fitted inner
rings.

• Bearing rings can be in full
contact with a surface, i.e. slots
are not required.

Operation and handling

An extractor of suitable dimensions
is selected in accordance with the
bearing size and the mounting
conditions. By means of the
tightening shackle, the ring to be
extracted can be wedged loose
using the specially shaped arms.
Wedging and centring on the shaft
are important for extraction without
damage.
Rolling bearing rings that are
removed in accordance with the
specifications remain undamaged.
If the extraction forces are directed
through the rolling elements during
extraction of complete bearings,
the bearings are generally rendered
unusable.

PULLER47-100 45 65 2,5 12 + 1 M10 10 0,55
PULLER47-200 90 100 2,5 14 + 1 M14~1,5 40 1,45

Ordering designation Span Depth Dimensions Mass

Two-arm a b

W

bearing extractor mm mm mm kN kg

Product range - two-arm bearing extractors 47

a

b

Spindle
thread

Extraction
force

FAG tools for dismounting of rolling bearings

Mechanical three-arm extractors 52 for small bearings

17

FAG three-arm
extractors 52

Application

• For extracting complete rolling
bearings or tightly fitted inner rings.

• Good radial and axial accessibility
of the bearing location, possibly
by means of slots, is required.

Operation and handling

An extractor of suitable dimensions
is selected in accordance with the
bearing size and the mounting
conditions. The span is adjusted by
shifting the lever system on the
cylinder. The lever system causes
self-locking of the arms, thereby
ensuring good grip during the
extraction process.
Rolling bearing rings that are
removed in accordance with the
specifications remain undamaged.
If the extraction forces are directed
through the rolling elements during
extraction of complete bearings, the
bearings are generally rendered
unusable.

PULLER52-085 85 65 5 + 1 6,5 + 1 M10 10 0,36
PULLER52-130 130 105 14 + 1 15 + 1 M14~ 1,5 40 2,4
PULLER52-230 230 150 19 + 1 22 + 1 M22~ 2 100 5,4
PULLER52-295 295 235 19 + 1 22 + 1 M22~ 2 100 6,2
PULLER52-390 390 270 20 + 2 30 + 2 M30~ 2 150 12,3
PULLER52-640 640 300 22 + 2 34 + 2 M30~ 2 150 15,8

Ordering designation Span Depth Dimensions Mass

Three-arm extractor a b

W

mm mm mm kN kg

Product range - three-arm extractors 52

Spindle
thread

Extraction
force

ab

FAG tools for dismounting of rolling bearings

Hydraulic pressure tool 44 for small bearings

18

Hydraulic FAG pressure
tool 44

Application

The pressure tool is normally used
to loosen tightly fitted parts in
conjunction with mechanical
extractors.

Operation and handling

The hydraulic pressure tool generates
an axial force of 80 or 150 kN, thus
bringing about a significant
reduction in the effort required.
The spindle thread of the
mechanical extraction tool is not
unduly stressed as the main
extraction force acts on static
thread flanks.

The pressure tool PULLER44-150
features a hydraulic return
mechanism, i.e. when the pressure
screw is reversed, the hydraulic
system automatically returns to the
initial position.

The hydraulic pressure tool is
applied between the shaft end and
extractor spindle. The spindle is
then activated. The hydraulic system
is actuated by screwing in the
pressure screw. The axial force
generated in this way loosens the
part. It can then be extracted in the
normal manner with the mechanical
spindle.

For safety reasons, the minimum
spindle diameter and the maximum
torque (see table) must be
observed.

PULLER44-080 80 7 35 M22 25 0,6
PULLER44-150 150 10 85 M30 50 1,74

Ordering designation Axial force Stroke Section Torque Mass
Hydraulic height max.

W

pressure tool min.

kN mm mm mm Nm kg

Product range - hydraulic pressure tool 44

Spindle
diameter

FAG tools for dismounting of rolling bearings

Mechanical internal extractors 62 for small bearings

19

FAG internal extractors 62

Application

• For deep groove ball bearings and
angular contact ball bearings.
The internal extractor set comprises
nine extractors and can be used
on bearings with a bore diameter
from 5 mm to approx. 70 mm.

• For tightly fitted outer rings.

• The inner ring bore must be easily
accessible.

• Since the extraction force is
directed through the rolling
elements, the possibility of
bearing damage cannot be
excluded.

Operation and handling

The gripper segments spread out
when the threaded spindle is
tightened. The lip of the jaws is
pressed against the back of the
bearing inner ring bore. The bearing
is extracted using the threaded
spindle and the internal extractor
with the aid of the countersupport.

Ordering designation:
PULLER62-SET (nine internal
extractors with two countersupports

in a rigid metal case). The nine inter ­nal extractors with countersupport
can also be ordered individually.

Ordering designation For inside diameter Depth Mass

W

from to
mm mm kg

PULLER62-SET PULLER62-100-005 5 6,5 35 M10 0,09

PULLER62-100-007 7 9,5 35 M10 0,09
PULLER62-100-010 10 13,5 35 M10 0,1
PULLER62-100-014 14 19,5 45 M10 0,13
PULLER62-100-020 20 29,5 50 M10 0,18
PULLER62-100-030 30 39,5 90 M10 0,25

PULLER62-200-040 40 49,5 95 M14~1,5 0,48
PULLER62-200-050 50 59,5 95 M14~1,5 0,56
PULLER62-200-060 60 69,5 95 M14~1,5 0,62

Product range - internal extractor set 62 with countersupports

Spindle
thread

Internal extractor
with countersupport

9 internal extractors
with 2 countersupports
(set complete in case)

FAG internal extractors
PULLER-INTERNAL10/100-SET

Application

• For standard deep groove ball
bearings. The set, comprising
6 sets of extraction legs and
2 threaded spindles can be used
on bores from 10 to 100 mm.

• For tightly fitted outer rings.

• No dismounting of shaft.

Function

Three extraction legs grip under the
outer ring shoulder of the deep
groove ball bearing. The suitable
combination of extraction legs and
threaded spindle for the bearing size
can be found in the selection table.

Ordering designation:

PULLER-INTERNAL10/100-SET

(6 sets of extraction legs and
2 threaded spindles in a practical
case, case dimensions:
315~250~ 70 mm, total mass: 3,2 kg)

The individual parts can be ordered
separately, see page 21 below.

FAG tools for dismounting of rolling bearings

Mechanical internal extractors PULLER-INTERNAL10/100-SET

20

FAG tools for dismounting of rolling bearings

Mechanical internal extractors PULLER-INTERNAL10/100-SET

21

Deep groove ball bearing series Extraction leg Spindle

60 62 63 64

6000 6200
6001 A1
6002
6003

6004 6201
6005 6202 A2 M12
6006 6203

6007 6204 6300
6008 6205 6301 A3
6009 6302
6010

6011 6206 6303
6012 6304 A4
6013

6014 6207 6305 6403
6015 6208 6306
6016 6209 6307 A5
6017 6210

6211

M16
6018 6212 6308 6404
6019 6213 6309 6405
6020 6214 6310 6406

6215 6311 6407 A6
6216 6312 6408
6217 6313 6409

6410

Selection table for extraction legs and spindles for internal extractor PULLER-INTERNAL10/100-SET

Ordering designation Description

PULLER-INTERNAL.ARM-A1-KIT Three extraction legs, size A1, 140 mm long
PULLER-INTERNAL.ARM-A2-KIT Three extraction legs, size A2, 140 mm long
PULLER-INTERNAL.ARM-A3-KIT Three extraction legs, size A3, 140 mm long
PULLER-INTERNAL.ARM-A4-KIT Three extraction legs, size A4, 170 mm long
PULLER-INTERNAL.ARM-A5-KIT Three extraction legs, size A5, 170 mm long
PULLER-INTERNAL.ARM-A6-KIT Three extraction legs, size A6, 170 mm long

PULLER-INTERNAL.SPINDLE-M12 Spindle with nut, thread M12
PULLER-INTERNAL.SPINDLE-M16 Spindle with nut, thread M16

Replacement parts

FAG tools for dismounting of rolling bearings

Mechanical ball bearing extractors 56

22

FAG ball bearing
extractors 56

Application

• For extracting complete deep
groove ball bearings.

• For tightly fitted outer rings.

• For bearings without radial access.

• Given the fact that the extraction
hooks are applied at the outer
ring and the threaded spindle is
applied at the shaft, the extraction
force is forced through the rolling
elements, which can render the
bearing unusable.

Operation and handling

The claws of the device grasp the
raceway edge of the outer ring
between the balls and are supported
by the inner ring. The bearing is
extracted using a threaded spindle.
Depending on the bearing size, one
of three extractor sizes and one of
13 sets of claws is selected, see
table on page 9. The number of
arms required and their arrangement
in the index plate depends on the
number of balls in the bearing.
Complete extractor sets consist of
one extractor and three or five sets
of claws as well as a wrench with a
T-shaped handle in the box, see
table below.

PULLER56-020-SET 65 01, 02, 03 A/F14 M10 2,1
PULLER56-120-SET 90 1, 2, 3, 4, 5 A/F22 M20~23,45
PULLER56-220-SET 150 7, 11, 16, 17, 23 A/F22 M20~24,15

Ordering designation Depth With claws Mass

no.

W

mm kg

Product range - ball bearing extractors 56

Wrench with
T-shaped
handle

Spindle
thread

Ball bearing
extractor set

FAG tools for dismounting of rolling bearings

Mechanical ball bearing extractors 56

23

PULLER56-020-SET 6004 01 6200 02 6300 01

6005 02 6201 02 6301 03
6006 01 6202 01 6302 03

6203 03
6204 03
6205 03

PULLER56-120-SET 6007 1 6206 2 6303 2 6403 4

6008 1 6207 3 6304 2 6404 5
6009 1 6208 3 6305 3 6405 5
6010 1 6209 4 6306 4
6011 2 6210 4 6307 4
6012 2 6211 4 6308 5
6013 2 6212 5
6014 3
6015 3
6016 4
6017 4
6018 5
6019 5
6020 5

PULLER56-220-SET 6021 16 6213 16 6309 16 6406 16

6214 16 6310 16 6408 7
6215 16 6311 11 6409 17
6216 16 6312 17 6410 17
6217 7 6313 17 6412 23
6218 17 6314 17
6219 17 6315 23

6316 23
6317 23
6318 23
6319 23

Extractor Bearing Claw Bearing Claw Bearing Claw Bearing Claw
set no. no. no. no.

Allocation of extractor sets and claws to standard rolling bearings

l

L

L + Extension

Ø

D

Ø

d

FAG tools for dismounting of rolling bearings

Mechanical special bearing extractors 64 for small bearings

24

FAG special bearing
extractors 64

Application

• For radial bearings (deep groove
ball bearings and self-aligning
ball bearings as well as cylindrical
roller, tapered roller and spherical
roller bearings). Since the number
of rolling elements is not
standardised, different grippers
may be required for the same
bearing sizes from different
manufacturers. The bearing
manufacturer must be specified
when ordering.

• For tight fit of inner ring or outer ring.

• For cases in which the inner ring
is adjacent to a shaft shoulder
without extraction slots, and also
where the bearing to be extracted
from the shaft is still inside a
housing.

• Extraction without damage is
possible with proper handling.

• Max. shaft diameter 75 mm.

Operation and handling

The special extractor consists of a
basic unit and a gripper, which is
screwed onto the upper section of
the basic unit. The gripper is closed
using the left hand thread of the
union nut and clamped against the
inner ring with a conical clamping
ring. A threaded spindle generates
the extraction force.
The finger-shaped extensions of the
gripper engage between the rolling
elements on the raceway edge of
the inner ring, behind the rollers or
behind the chamfer of the bearing
ring, wedging it loose. The extraction
principle must be observed when
selecting the suitable gripper for
the respective bearing, see page 25.

PULLER64-400 30,5 60 78 135 M14~1,5 1,25
PULLER64-500 46 75 80 150 M20~ 22,5
PULLER64-600 66 100 92 170 M22~ 23,8
PULLER64-700 77 126 120 205 M30~27,8

The basic unit is selected such that the dimension d is greater than the
bearing bore, for example PULLER64-700 (d = 77 mm) for rolling bearing 6015
with 75 mm bore.

Ordering designation Dimensions Mass

W

dDlL
mm kg

Product range - special bearing extractors 64

Basic unit for
special extractor

Spindle
thread

FAG tools for dismounting of rolling bearings

Mechanical special bearing extractors 64 for small bearings

25

Extraction principle A:

For deep groove ball bearings, four
point contact bearings, self-aligning
ball bearings
The bearing is grasped at the inner
ring. Bearings that are located deep
in a housing can also be grasped if
the outside diameter of the bearing is
greater than that of the basic unit.
Ordering designation for grippers:

Extraction principle B:

For tapered roller bearings (fitted in
X or O arrangement)
The gripper reaches over the rollers,
irrespective of their number. With
certain bearing dimensions, bearings
that are located deep can also be
extracted.
Ordering designation for grippers:
PULLER64.COLLET-B + bearing
(e.g.: PULLER64.COLLET-B-30203-A)

Extraction principle C:

For tapered roller bearings (fitted in
X or O arrangement)
The gripper engages behind the large
rib of the inner ring.
Ordering designation for grippers:
PULLER64.COLLET-C + bearing
(e.g.: PULLER64.COLLET-C-30203-A)

Extraction principle D:

For inner ring of cylindrical roller and
four point contact bearings, outer
ring of deep groove ball and spherical
roller bearings, wedged loose via the
bearing ring chamfer
Ordering designation for grippers:
PULLER64.COLLET-D + bearing
(e.g.: PULLER64.COLLET-D-NU315)

Selection of basic unit and gripper

The basic unit is always selected
such that the dimension d is greater
than the bearing bore.
Ordering examples for special
bearing extractors plus gripper:
a) For deep groove ball bearings

6000 according to principle A:
Basic device PULLER64-400 +
gripper PULLER64.COLLET-A-6000

b) For tapered roller bearing pair

30203-A in X arrangement:
Basic device PULLER64-400 +
gripper PULLER64.COLLET-B-30203A
gripper PULLER64.COLLET-C-30203A

The same grippers are used in
reverse for an O arrangement of the
tapered roller bearings.

c) For cylindrical roller bearings

NU315 according to principle D:
Basic device PULLER64-700 +
gripper PULLER64.COLLET-D-NU315

Grippers for special bearing extractors 64

The gripping profile of the grippers must be matched to the geometry of the bearing to be extracted. The extraction
principle depends on the bearing design and the mounting position. Two grippers are required for tapered roller
bearings in X and O arrangements.

X arrangement O arrangement

PULLER64.COLLET-A + bearing
(e.g.: PULLER64.COLLET-A-6000)

FAG tools for dismounting of rolling bearings

Mechanical extraction device 49 for small bearings

26

FAG extraction device 49

Application

• For all rolling bearing types.
For extracting complete rolling
bearings or tightly fitted inner
rings.
The extractor and the separating
device are available in various
sizes with openings of up to
210 mm.

• Principally for cases in which the
inner ring is adjacent to a shoulder
on the shaft without extraction
slots. Good radial access to the
bearing location is required.

• Extraction of inner rings and
complete rolling bearings without
damage is possible with proper
handling.

Operation and handling

The two wedge-shaped halves of
the separating device are inserted
between the shaft shoulder
and inner ring by alternately
tightening the nuts. The separating
device is bolted onto the extractor
using two tie rods, which are
fastened on the cross arm of the
extraction device. The bearing or
the inner ring are removed by

screwing in the spindle. A tie rod
extension is available for parts

that are seated very deeply on a
shaft.

Ordering designation Span Depth Spindle thread Mass

W

mm mm mm kg

PULLER49-100-060 60 150 M14~ 1,5 1,54
PULLER49-100-075 75 150 M14~ 1,5 1,67
PULLER49-200-115 115 200 M20~25,1
PULLER49-300-150 150 300 M20~210,2
PULLER49-400-210 210 300 M30~218,8

Product range - extraction device 49 and separating device

Extraction device
with separating device

ab

FAG tools for dismounting of rolling bearings

Hydraulic standard extractors with integral hand pump

27

Hydraulic FAG standard
extractors with integral
hand pump

Hydraulic FAG standard extractors
with integral hand pump are
available for extraction forces of
40, 60 and 80 kN. They allow
rolling bearings, gears, bushes and
other components to be dismounted
effortlessly. They are easy to handle
and safe. The compact, light units
are housed with a safety grid in a
rigid case. PULLER-HYD40 is
supplied with a normal arm length.
PULLER-HYD60 and PULLER-HYD80
are also available with extended
arms (suffix XL).

In addition to the complete devices,
we also supply the arms as replace­ment parts and accessories.
Ordering example for normal length
arms as
accessories for PULLER-HYD60-XL /
replacement part for PULLER-HYD60:

PULLER-HYD60.JAW

Ordering example for extended
arms as
accessories for PULLER-HYD80 /
replacement part for PULLER­HYD80-XL:

PULLER-HYD80.JAW-LONG

PULLER-HYD40 40 150 152 55 11 22 4,5

PULLER-HYD60 60 200 152 82 11 22 4,9

PULLER-HYD60-XL 60 200 190 82 11 22 5,2

PULLER-HYD80 80 250 190 82 11 25 6,6
PULLER-HYD80-XL 80 250 229 82 14 25 7

Ordering designation Extraction Span Depth Stroke Dimensions Mass

force ab

W

kN mm mm mm mm kg

Product range - standard extractors SPIDER with integral hand pump

ab

FAG tools for dismounting of rolling bearings

Extra strong hydraulic extractors with integral hand pump

28

Extra strong hydraulic FAG
extractors with integral
hand pump

Extra strong hydraulic FAG extractors
with integral hand pump are
available for high extraction forces
of up to 300 kN. They allow rolling
bearings, gears, bushes and other
components to be dismounted
effortlessly. They are easy to
handle and safe. The compact units
are housed in a rigid metal case.
Extractors SPIDER 100 to 300 are
also available with extended arms
(suffix XL).

Ordering example for normal length
arms as
accessories for PULLER-HYD100-XL /
replacement part for
PULLER-HYD100:

PULLER-HYD100.JAW

Ordering designation Extraction Span Depth Stroke Dimensions Mass

force ab

W

kN mm mm mm mm kg

PULLER-HYD100 100 280 182 82 11 22 5,6
PULLER-HYD100-XL 100 280 220 82 11 25 6,5

PULLER-HYD120 120 305 220 82 11 25 7,6
PULLER-HYD120-XL 120 305 259 82 14 29 8,5

PULLER-HYD200 200 356 259 82 14 29 10
PULLER-HYD200-XL 200 356 300 82 30 33 11,5

PULLER-HYD250 250 406 300 110 30 33 20
PULLER-HYD250-XL 250 406 375 110 27 38 22

PULLER-HYD300 300 540 375 110 27 38 25
PULLER-HYD300-XL 300 800 405 110 30 28 45

Product range - extra strong extractors SPIDER with integral hand pump

Ordering example for extended
arms as
accessories for PULLER-HYD200 /
replacement part for
PULLER-HYD200-XL:

PULLER-HYD200.JAW-LONG

ab

FAG tools for dismounting of rolling bearings

Extra strong hydraulic extractors with separate hand pump

29

Extra strong hydraulic FAG
extractors with separate
hand pump

For extra strong hydraulic FAG
extractors for maximum extraction
forces of 175 and 400 kN, the oil
pressure is applied by a separate
hand pump. They allow rolling
bearings, gears, bushes and other
components to be dismounted
effortlessly, even in restricted
spaces. The extractors are easy and
safe to use. They are housed with
the pumps in a rigid metal case.
The two hydraulic extractors are
available with a normal arm length
and with extended arms on request
(suffix XL).

Ordering example for normal length
arms as
accessories for PULLER-HYD175-XL /
replacement part for
PULLER-HYD175:

PULLER-HYD175.JAW

Ordering example for extended
arms as
accessories for PULLER-HYD400-XL /
replacement part for
PULLER-HYD400XL:

PULLER-HYD400.JAW-LONG

Ordering designation Extraction Span Depth Stroke Dimensions Mass

force ab

W

kN mm mm mm mm kg

PULLER-HYD175 175 356 229 82 14 29 15,6
PULLER-HYD175-XL 175 356 300 82 30 33 17

PULLER-HYD400 400 800 405 250 30 28 45
PULLER-HYD400-XL 400 1200 635 250 30 28 49

Product range - extra strong extractors SPIDER with separate hand pump

Three-section
FAG extraction plates

Application

• For extraction of complete bearings
or tightly fitted inner rings.

• Principally for cases in which the
inner ring is adjacent to a shoulder
on the shaft without extraction
slots. Good radial access to the
bearing location is required.

• Extraction of inner rings and
complete rolling bearings without
damage is possible with proper
handling.

Function

The three extraction plates are
pushed, by means of alternately
screwing in the nuts, between the
shaft shoulder and inner ring. The
separating device is screwed onto
the extraction plates using three tie
rods.

FAG tools for dismounting of rolling bearings

Three-section extraction plates for extractors

30

Use of a three-section extraction plate prevents damage because the
forces act on the tightly fitted inner rings.

If the extraction forces are directed through the rolling elements, the
rolling elements and raceways could be damaged.

FAG tools for dismounting of rolling bearings

Three-section extraction plates for extractors

31

G

d

min

d

max

B

Ordering designation Dimensions Thread Mass Suitable for

Extraction plate d

min

d

max

BG W

mm kg

PULLER-TRISECTION-50 12 50 17 M10~1,25 0,5 – 52.085/52.130

PULLER-TRISECTION-100 26 100 28 M16~2 2,6 40/60/80/100 52.230

PULLER-TRISECTION-160 50 160 33,5 M22~2,5 5,8 80/100/120/175/200 52.295

PULLER-TRISECTION-260 90 260 46,5 M32~2,5 18,4 175/200/250/300 52.390

PULLER-TRISECTION-380 140 380 65 M44~2,5 50,3 250/300/400 52.640

Product range - three-section extraction plates

mechanical
extractor

hydraulic
extractor

32

Comparison of ordering designations

Ordering designation for Europe Ordering designation for countries outside Europe

Comparison of ordering designations

FITTING-TOOL-ALU-10-50 FITTING.TOOL.ALU.SET10-50
FITTING-TOOL-ALU.HAMMER FITTING.TOOL.ALU.HAMMER
FITTING-TOOL-ALU.RING../.. FITTING.TOOL.ALU.RING../..
FITTING-TOOL-ALU.SLEEVE-A (~B, ~C) FITTING.TOOL.ALU.SLEEVE-A (~B,~C)

FITTING-TOOL-STEEL-10-50 FITTING.TOOL.STEEL.SET10-50
FITTING-TOOL-STEEL.SLEEVE-A (~B, ~C, ~D, ~E) FITTING.TOOL.STEEL.SLEEVE-A (~B,~C,~D,~E)

LOCKNUT-DOUBLEHOOK-KM.. LOCKNUT.DOUBLEHOOK.KM...
LOCKNUT-DOUBLEHOOK-KM..-KIT LOCKNUT.DOUBLEHOOK.KM...KIT
LOCKNUT-DOUBLEHOOK-KM..-..-SET LOCKNUT.DOUBLEHOOK.KM..-...SET
LOCKNUT-DOUBLEHOOK.LEVER LOCKNUT.DOUBLEHOOK.LEVER
LOCKNUT-DOUBLEHOOK.WRENCH35 (~100) LOCKNUT.DOUBLEHOOK.WRENCH35NM (~100NM)

LOCKNUT-FACEPIN-LNP… LOCKNUT.FACE-PIN.LNP…

LOCKNUT-FLEXIHOOK-KM… LOCKNUT.FLEXI-HOOK.KM...

LOCKNUT-FLEXIPIN-AM… LOCKNUT.FLEXI-PIN.AM...

LOCKNUT-HOOK-KM... LOCKNUT.HOOK.KM...

LOCKNUT-SOCKET-KM... LOCKNUT.SOCKET.KM...

PULLER44-080 (~150) ABZIEHER44.080 (~150)
PULLER47-100 (~200) ABZIEHER47.100 (~200)
PULLER49-100-060 (~200-115) ABZIEHER49.100.060 (~200.115)
PULLER52-085 (~130, ~230, ~295, ~390, ~640) ABZIEHER52.085 (~130, ~230, ~295, ~390, ~640)
PULLER54-100 (~200, ~300, ~400, ~500, ~600) ABZIEHER54.100 (~200, ~300, ~400, ~500, ~600)
PULLER54-SET ABZIEHER54.SET
PULLER56-020-SET (~120-SET, ~220-SET) ABZIEHER56.020.SET (~120.SET, ~220.SET)
PULLER62-SET ABZIEHER62.SET

PULLER62-100-... (~200-...) ABZIEHER62.100...., (~200....)

PULLER64-400 (~500, ~600, ~700) ABZIEHER64.400 (~500, ~600, ~700)
PULLER64.COLLET-A-... (~B-.., ~C-.., ~D-..) ABZIEHER64A... (~B..., ~C..., ~D...)

PULLER-HYD40 (~60, ~80, ~100, ~120) PULLER.HYD40 (~60, ~80, ~100, ~120)
PULLER-HYD200 (~250, ~300, ~175, ~400) PULLER.HYD200 (~250, ~300, ~175, ~400)
PULLER-HYD60.JAW PULLER.HYD60.JAW
PULLER-HYD80.JAW-LONG PULLER.HYD80.LONGJAW
PULLER-HYD80-XL PULLER.HYD80XL

PULLER-INTERNAL10/100-SET PULLER.INTERNAL.SET10-100
PULLER-INTERNAL.ARM-A1-KIT (~A2-KIT) PULLER.INTERNAL.3ARM-A1 (~A2)
PULLER-INTERNAL.SPINDLE-M12 (~M16) PULLER.INTERNAL.SPINDLE-M12 (~M16)

PULLER-TRISECTION-50 (~100, ~160, ~260, ~380) PULLER.TRISECTION50 (~100, ~160, ~260, ~380)

TPI WL 80-56/2 / GB-D / 2011051 / Printed in Germany by hofmann

Every care has been taken to ensure the

correctness of the information contained

in this publication but no liability can be

accepted for any errors or omissions.

We reserve the right to make technical

changes.

© Schaeffler Technologies GmbH & Co. KG

Issued: 2011, May

This publication or parts thereof may not

be reproduced without our permission.

TPI WL 80-56/2 EA

Schaeffler Technologies

GmbH & Co. KG

Postfach 1260

97419 Schweinfurt

Germany

Georg-Schäfer-Straße 30

97421 Schweinfurt

Germany

Phone [phone]

Fax [phone]

E-Mail [e-mail]

www.schaeffler-iam.com