fadal GE Diagram
FANUC WIRING DIAGRAM
TABLE OF CONTENTS
1.0 WRG-0126.............................................................................................................................................................................................................................. 3
1.1 MP12_OMM_FANUC_CNT................................................................................................................................................................................................ 3
2.0 WRG-0127 ..............................................................................................................................................................................................................................4
2.1 TS27_PROBE_FANUC ......................................................................................................................................................................................................4
3.0 WRG-0133 ..............................................................................................................................................................................................................................5
3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1 ....................................................................................................................................................5
3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2 ...............................................................................................................................................................6
4.0 WRG-0136 ..............................................................................................................................................................................................................................7
4.1 FANUC NC4 PROBE ..........................................................................................................................................................................................................7
5.0 WRG-0140 ..............................................................................................................................................................................................................................8
5.1 OR 01_DRAWING STANDARDS AND INDEX .........................................................................................
5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW ............................................................................................................................9
5.3 E01_230VAC POWER DISTRIBUTION ...........................................................................................................................................................................10
5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL .........................................................................................................................................................11
5.5 E170_115VAC POWER DISTRIBUTION_SHT1 ..............................................................................................................................................................12
5.6 E171_115VAC POWER DISTRIBUTION_SHT2 ..............................................................................................................................................................13
5.7 E172_115VAC POWER DISTRIBUTION_SHT3 ..............................................................................................................................................................14
.........................................................................8
5.8 E173_115VAC POWER DISTRIBUTION_SHT4 ..............................................................................................................................................................15
5.9 E180_24VDC POWER DISTRIBUTION ...........................................................................................................................................................................16
5.10 E300_DRIVES POWER SUPPLY WIRING DETAIL ......................................................................................................................................................17
5.11 E350_DRIVES CNC CONTROL WIRING DETAIL .........................................................................................................................................................18
5.12 E400_SPINDLE AMP DRIVE WIRING DETAIL .............................................................................................................................................................19
5.13 E450_SERVO AMP DRIVE WIRING DETAIL FOR X, Y, Z AXIS ..................................................................................................................................20
i MAN_0128_R1
FADAL MACHINING CENTERS
5.14 E600_OPTIONAL SERVO AMP DRIVE WIRING DETAIL FOR A & B AXIS MOTORS ..............................................................................................21
5.15 E801_INPUT CARD FOR C001 BOARD_SHT1 ..........................................................................................................................................................22
5.16 E802_INPUT CARD FOR C001 BOARD_SHT2 ..........................................................................................................................................................23
5.17 E803_INPUT CARD FOR C001 BOARD_SHT3 ..........................................................................................................................................................24
5.18 E804_C001 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................25
5.19 E805_IMPUT CARD FOR C003 BOARD_SHT1 ..........................................................................................................................................................26
5.20 E806_INPUT CARD FOR C003 BOARD_SHT2 ..........................................................................................................................................................27
5.21 E807_INPUT CARD FOR C003 BOARD_SHT3 ..........................................................................................................................................................28
5.22 E808_C003 BOARD JUMPER SETUP DETAIL ...........................................................................................................................................................29
5.23 E809_C004 BOARD JUMPER SETUP DETAIL_SHT1 ...............................................................................................................................................30
5.24 E810_C004 BOARD JUMPER SETUP DETAIL_SHT2 ...............................................................................................................................................31
5.25 E850_OUTPUT CARD FOR C001 BOARD_SHT1 ......................................................................................................................................................32
5.26 E851_OUTPUT CARD FOR C001 BOARD_SHT2 ......................................................................................................................................................33
5.27 E852_OUTPUT CARD FOR C003 BOARD_SHT1 .....................................................................................
5.28 E853_OUTPUT CARD FOR C003 BOARD_SHT2 ......................................................................................................................................................35
5.29 E854_OUTPUT CARD FOR C004-1 BOARD_SHT1 ...................................................................................................................................................36
5.30 E855_OUTPUT CARD FOR C004-1 BOARD ..............................................................................................................................................................37
5.31 E856_OUTPUT CARD FOR C004-2 BOARD_SHT1 ...................................................................................................................................................38
5.32 E857_OUTPUT CARD FOR C004-2 BOARD_SHT2 ...................................................................................................................................................39
.................................................................34
SEPTEMBER 2005 ii
FANUC WIRING DIAGRAM
1.0 WRG-0126
2.0 WRG-0127
3.0 WRG-0133
FANUC WIRING DIAGRAM
4.0 WRG-0136
5.0 WRG-0140
1 of 38 MAN_0128_R1
FADAL MACHINING CENTERS
1.0 WRG-0126_A
1.1 MP12_OMM_FANUC_CNT
NOTE:
1. SET S WITC H S W2 (#3 ) IN M I1 2 IN TE R F A C E UNIT
TO THE AUTO START POSITION
SEPTEMBER 2005 2 of 38
2.0 WRG-0127_A
FANUC WIRING DIAGRAM
2.1 TS27_PROBE_FANUC
3 of 38 MAN_0128_R1
FADAL MACHINING CENTERS
3.0 WRG-0133_D
Fanuc side:
6 Pos Male C on ne c tor , Mo lex 03-09-1064 (WIR-0052)
Sockets, Molex 02 -0 9-1 2 04 18 -2 2 a w g (W IR -0056) qty=6
Interlock side:
6 Pos Female C onnector, Mole x 0 3 -09-2062 (W IR-0051)
Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
RED
Contacts shown in door closed
state.
Euchner
TP3-4121A024PG
Fanuc side:
4-Pin Plug, Amp 350779-1 (WIR-1298)
Sockets, Amp 350689-1 (WIR-1296) qty=4
Interlock side:
4-Pin Female Connector, Amp 350780-1 (WIR-1297)
Pins, Amp 350690-1 (WIR-1299) qty=4
12
RED
BLACK
856SOL2
BROWN
WHITE
GREEN
YELLOW
BLACK
WHITE
GREEN
3.1 FANUC OPERATOR DOOR INTERLOCK VMC_ SHT1
850CR2 is added for CE.
6
RED
BLACK
3
3
4
WHITE
GREEN
BELDEN 8451 OR EQUIV. 2-CONDUCTOR
Reduced Feeds and Speeds Limit:
Spindle rpm and axis feed rates are limited
when this input is open.
PINK 20 AWG
RED/BLK 20 AWG
+24V
Sentrol GE
A1
INT-22.5R1-24
A2
S23
S13
231333
S33
S24
S14
S35
241434
850CR2
12
SAFETY RESET
S13 + output
S23 - output
S34 Falling edge Reset
S35 Rising edge Reset
Manual Start - S34 to S35 with a NO switch.
Auto Start - connect S35 to S33.
S14 & S33 Channel 1 input, active hi (closed)
S22 Channel 2 input, active lo (open)
S24 Channel 2 input, active hi (closed)
Safety R elay Door Interlocks:
S22 S34
Controlled by door interlock contacts.
Outputs:
Disables spindle and axis movement.
(Can be bypassed by Door Override circuit.)
Activates reduced feeds and speeds when door is open.
Disables tool changer arm (or slide) when door is open.
(Cannot be overridden.)
Contacts shown in door open state.
56
180CR2
MULTI #10
MULTI #11
MULTI #8
MULTI #9
Do Not U s e
Do Not U s e
BELDEN 8451 OR EQUIV. 2-CONDUCTOR
Fanuc DATC Arm - E855
INTERF A C E
BOARD
25
26
INTERF A C E
BOARD
C004-1
4
5
856SOL2
855FU4
INPUT C001 BD
SOURCING INPUTS
180K54
DOOR UNLOCK
855J19
855J23
25
X5.0
26
X5.1
RED/BLK 20 AWG
RED/BLK 20 AWG
855M3
A2
A1
855M4
A2A1
FRONT DOOR N.C.
FRONT DOOR N.O.
180F52
180J54
+24V
RED
180F52
BLK
OUTPUT C004-2
Y10.1
1
2
BOARD
35
YELLOW
FRONT DOOR N.C.
BRN
802DV2
INTERF A C E
BOARD
35
OUTPUT C004-1
BOARD
4 855FU3
Y9.2
5
Y9.3
4
GRN 802E11
5
WHT 802E15
802DV1
FRONT DOOR N.O.
GRN
WHT
WHITE/BLK 20 AWG
RED/BLK 20 AWG
DOOR UNLOCK OUTPUT E856
2A
855E19
855E23
FRONT DOOR INPUTS E802
WHITE/BLK 20 AWG
RED/BLK 20 AWG
855M19A
JUMPER
Fadal
SPINDLE ROTATING
DATC/ATC FWD
DATC/ATC REV
+24V
COM
SPINDLE
+24V
Standstill monitor:
1. Prevent opening of door while spindle is moving.
2. Second monitor could be set to stop machine if
maximum rpm-while-doors-open is exceeded.
SEPTEMBER 2005 4 of 38
180K54
OL
96 95
PCB-0321
FRONT DOOR LOCK
SPARE
R22
STATUS
SENSOR
DOOR
UNLOCK
180C8
DATC TOOL ARM
FORWARD
DATC TOOL ARM
REVERSE
UNLOCK DOOR
UNLOCK DELAY
ENABLE
This circuit has the following functions:
1. Estop shuts down:
all drives (180CR2 3&4),
all outputs to : motors, pu mps, an d air s ole n o ids.
2. Do not allow door to unlock if:
spindle is on or moving (standstill monitor and PLC),
axes in motion (P L C),
tool changer in motion (PLC),
pallet changer in m o tion (P L C ).
3. When door is open: drives and tool changer arm (or slide) are disabled.
K5
J2J1
5V POWER
24V POWER
FWD REV SPARE
(drives: 180CR2 3&4 and PLC; tool changer: safety relay and PLC)
Requires manual override to allow axis or spindle movement, then only at reduced feeds and speeds.
No tool change allowed with door open (PLC and safety relay).
Chip conveyor is off unless unless Enable is pressed and held.
4. When tool cage door is open, disables tool magazine (PLC).
Requires manual override (PLC) to allow m ovement with door open.
Reference numbers are to Q uad drawing 4365-CAD (21 Oct 04).
OVERRIDE PRESSED
OVERRIDE PRESSED
ENABLE
ENABLE
3.2 FANUC TOOL DOOR INTERLOCK VMC_SHT2
FANUC WIRING DIAGRAM
Fanuc DATC Tool Magazine - E855
OUTPUT C004-1
BOARD
2 855FU1
Y9.0
3
Y9.1
Fanuc side:
6 Pos Male Connector, Molex 03-09-1064 (WIR-0052)
Sockets, Molex 02-09-12 04 18-22 awg (WIR-0056) qty=6
Interlock side:
6 Pos Female Connector, Molex 03 -09-2062 (WIR-0051)
180F52
180J54
+24V
1
180F52
Tool Door Override Switch
Normally Closed C ontact, Idec HW-F01 (ELE-0094) (qty=1)
Normally Open Contacts, Idec HW -F10 (ELE-0093) (qty=3)
Momentary Switch Operator, Idec AB FW -200 (ELE-0670)
White Switch Cap, Idec ABW-2B-W (ELE-1068)
If Tool Inserter is in place, the tool magazine
cannot be moved.
If the Tool Door is open, the Override must be
pressed to move the tool magazine.
Pins, Molex 02-09-2118 18-22 awg (WIR-0544) qty=6
Switch closed when door
4
855E11
855E15
802SS1
is closed.
Tool Inserter Interlock
Open when tool inserter is
present.
INTER F ACE
BOARD
C004-1
2
3
Switch open when door is
closed.
Tool Magazine Door Interlock
ELE-1504
Omron D4DS-3 5F S or e quivalent
802SS2
802SS3
Turret CW and CCW Remote Switches
Normally open contact, Idec HW-F10 (ELE-0093)
Momentary Switch O perator, Idec ABFW-200 (ELE-0670)
Green Switch Cap, Idec ABW -2B-G (ELE-0669)
802SS4
855J11
855FU2
1
5
2
6
3
7
4
8
855J15
9
10
11
12
14 13
2
5
3
6
Note changes in types
of switches.
180K54
855M1
855M11A
A2
A1
855M2
JUMPER
A2A1
4 Pole 24 VDC relay an d socket
Omron MY4N-DC24 and PY14-02
ELE-1110 and ELE-0406
or equivalent
OL
96 95
180C8
DATC TOOL MA G A ZINE
FORWARD
DATC TOOL MA G A ZINE
REVERSE
TOOL DOOR and RE MO TE TU RRET INPUTS E802
802E27
802E31
802E35
802E39
INTER F ACE
BOARD
29 29
31 31
INPUT C001 BD
SOURCING INPUTS
X5.4
3030
X5.5
X5.6
3232
X5.7
180F52
180J54
+24V
180F52
ATC
CANNON PLUG
H G
14
805DV3
ATC FAULT
SWITCH
ATC
CANNON PLUG
Fanuc ATC Fault Input - E805
C003 BREAKOUT
44
805E19
When there is a DATC the ATC F ault input is not used
and so may be used to signal the PLC that tool magzine
is disabled.
INPUT C003 BD
SOURCING INPUTSBOARD
44
X7.2
ATC Fault
Reference numbers are to Quad drawing 4365-CAD (21 Oct 04).
5 of 38 MAN_0128_R1
FADAL MACHINING CENTERS
4.0 WRG-0136_A
4.1 FANUC NC4 PROBE
SET SWITCH 3 OF SW1 TO POSITION ON
SET SWITCH 1 OF SW2 TO POSITION ON
SEPTEMBER 2005 6 of 38
5.0 WRG-0140
FANUC WIRING DIAGRAM
5.1 OR 01_DRAWING STANDARDS AND INDEX
7 of 38 MAN_0128_R1
FADAL MACHINING CENTERS
5.2 C02_OPERATOR STATIONS COMMUNICATION 1 LINE OVERVIEW
SEPTEMBER 2005 8 of 38
5.3 E01_230VAC POWER DISTRIBUTION
FANUC WIRING DIAGRAM
9 of 38 MAN_0128_R1
FADAL MACHINING CENTERS
5.4 E02_FADAL SUPPLIED TRANSFORMER DETAIL
INPU T J U MPER A C INPU T
VOLTAGE
190 NONE 2
200 2-7 8
210 2-5 6
230 2-6 7
240 2-6 8
250 2-5 7
260 2-5 8
340 NONE 3
350 3-7 8
360 3-5 6
380 3-6 7
390 3-6 8
400 3-5 7
410 3-5 8
440 NONE 4
450 4-7 8
460 4-5 6
480 4-6 7
490 4-6 8
500 4-5 7
501 4-5 8
NOTE: - TRANSFORMER JUMPERS HAVE TO BE SET
ACCORDING TO THE VOLTAGE SHOWED
IN THE TAB L E 1 .
SEPTEMBER 2005 10 of 38
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