Factory Direct Hardware TEU1LN12 CP User Manual

INSTALLATION MANUAL
Set-up Drawing
Installation Precautions
Components
EcoPower®Flush Valve
For the best results, be sure to read the following installation instructions and use the product only as described in this manual.
c
Variation & Specification
Toilet Flush Valve
Figure
TET1LN32#CP
TET1GN32#CP
TEW1GN32#CP
1-1/2"
NPSM
4-3/4" 1/2" (120 13mm)
11-1/2" (292mm)
Min.2-1/4"
(57mm)
1"NPT inlet supply
1. Prior to Installation Prior to Installing your TOTO®`s EcoPower®Flush Valve, install the items
listed bellow:
· Closet fixture/Urinal fixture
· Drain line
· Water supply line The supply piping to these devices shall be securely anchored to the building structure to prevent the installed device from having unnecessary movement when operated by the user. Care shall be exercised when installing the device to prevent marring the exposed surface.
2. Important All plumbing is to be installed in accordance with applicable codes and regulations. Water supply lines must be sized to provide an adequate volume of water for each fixture. Flush all waterlines prior to operation. The minimum pressure required to the valve is determined by the type of fixture selected. Consult fixture manufacturer for pressure requirement. Do not use toothed tools to install or service the valve.
Note
Be sure to install TOTO®`s EcoPower®Flush Valve so that the control stop is situated no more than 11-1/2"(292mm) above the top of the bowl or the urinal. Refer to local codes for special requirements.Except for
TET6GN#CP, stop is installed 27" adove the
TEW6GN#CP and TET6LN#CP
top of the bowl for proper valve function.
3. Use care not to damage the surface of the infrared sensor.
, make sure that the control
1. Required tools Adjustable wrench, Phillips and slotted screwdrivers.
2. Inspection Unpack the flush valve and carefully make sure the cover, main unit and all other parts are included and intact before starting installation of the product.
Item Figure Description Q’ty
A
B
T
O
T
O
Valve Body
assembly
Top cover assembly
1
1
Model number
Dimension of Cover
Detection time
Ambient temperature
Connection of the water supply pipe
Minimum
Supply water
pressure
(Flowing)
Maximum
Shutoff pressure
Discharge quantity per flush at 28 PSI
(196kPa)
(Factory set)
Urinal Flush Valve
TET1LN(32)#CP TET6LN(32)#CP
7-3/4" (H) 4-1/2"(W) 3-1/8"(D)
(198mm(H) 115mm(W) 80mm(D))
Water temperature 34-104˚F (1-40˚C)
35 PSI (241kPa)
Approx. 1.28 gallon (4.8L)
TET1GN(32)#CP TET6GN(32)#CP
6 seconds or more
32-104˚F (0-40˚C)
1"NPT
15 PSI (103kPa)
125 PSI (862kPa)
7 PSI (48kPa)
Approx. 1.6
gallon (6L)
TEW1GN(32)#CP TEW6GN(32)#CP
Approx. 3.5
TET6LN32#CP
TET6GN32#CP
TEW6GN32#CP
1-1/2"
NPSM
TEU1LN(12,22)#CP
TEU1GN(12,22)#CP
4-3/4" 1/2" (120 13mm)
27" (686mm)
Check local codes
Min.2-1/4"
(57mm)
Check local codes
1"NPT inlet supply
4. For Toilet Flush Valve
The toilet sensor valve may not function if toilet seat and/or lid cover are left upright as it may block the sensor.
5. For Urinal Flush Valve
The Urinal Flush Valve is designed to be used with a washout urinal for optimum performance. However, a siphon jet urinal may also be substituted. Blowout urinals are not recommended.
6. The detection range of the infrared sensor is shown in the figure above. Do not install a handrail or any other object within the detection zone of the sensor, as any object blocking the sensor may cause the valve to malfunction. Additionally, to avoid the possibility of valve malfunction, do not install the flush valve in a location where the sensor faces a mirror, stainless steel wall, other highly reflective surface or another infrared sensor.
Detection zone The detection zone is self-adjusting and is equipped with a 3-second flush delay. (No flush delay for Urinal flush valve) The detection zone may differ according to the color of the user’s clothes. When a user wears black clothes, the detection zone may become smaller and the valve may not flush.
C
D
E
Toilet Flush Valve
F
Screw 2
Back-up
battery Pack
Tool
(Allen wrench)
Notice Label
1
1
1
Figure
Model number
Dimension of Cover
Detection time
Ambient temperature
Connection of the water supply pipe
Supply water
pressure
Shutoff pressure
Discharge quantity per flush at 28 PSI
(196kPa)
(Factory set)
TEU1LN(12,22)#CP
TEU1GN(12,22)#CP
7-3/4" (H) 4-1/2"(W) 3-1/8"(D)
(198mm(H) 115mm(W) 80mm(D))
6 seconds or more
32-104˚F (0-40˚C)
Water temperature 34-104˚F (1-40˚C)
3/4"NPT
Minimum required water pressure: 15 PSI (103kPa)
(flowing)
Maximum water pressure: 125 PSI (862kPa)
7 PSI (48kPa)
Approx. 0.5 gallon (1.9L)
Approx. 1.0 gallon
(3.8L)
1-1/2"
NPSM
4-3/4" 1/2" (120 13mm)
11-1/2" (292mm)
Min.2-1/4"(57mm)
3/4"NPT inlet supply
Check local codes
Max19-11/16" (Max 500 mm)
L
Max31-1/2"
(Max 800 mm)
TET1GN(32)#CP TEU1GN(12,22)#CP TEW1GN(32)#CP TET1LN(32)#CP TEU1LN(12,22)#CP TEW1LN(32)#CP
“AVOID” DO NOT place the Infrared
15
Max21-1/4"
(Max 550 mm)
L
Max33-1/2"
(Max 850 mm)
TET6GN(32)#CP TEW6GN(32)#CP
“AVOID” DO NOT place the Infrared
20
sensor of one urinal so that sensor in front of a mirror, it is in line with the sensor of another automatic flush
stainless steel wall, or other highly reflective surface.
valve sensor.
Infrared sensor of the automatic flush valve.
Infrared sensor of the another automatic
Mirror, Stainless steel wall or other highly reflective surface.
Infrared sensor of the automatic flush valve.
flush valve.
G
Owner's
Manual
Installation
H
Manual
(this manual)
For TET1GN32#CP, TEW1GN32#CP, TET6GN32#CP, TEW6GN32#CP, TEU1GN(12, 22)#CP, TET1LN32#CP, TET6LN32#CP AND TEU1LN(12, 22) #CP
Vacuum
I
breaker tube
(with spud
joint)
J Control stop
Sweat
solder kit
K
(Escutcheon,
covering tube,
adapter)
1
1
1
1
1
03585T3R
To be continued on the back
Installation Procedure Test Run
Note to the installer
7
6
Adjustment
Step 1 (For New Installation)
Escutcheon
White
White(Toilet type) Yellow(Urinal type)
Yellow
Battery
Covering tube
Control Stop
Adapter
Min.4-1/4"(107mm) Max.5-1/4"(133mm)
Install the control stop using a proper size escutcheon and
1. For left water supply, attach the sensor top cover in the opposite direction so that the sensor will be at the front.
2. For retrofit installation, remove the old flush valve after shutting off the control stop.
sweat solder adapter kit if applicable. Thread sealing compounds should be used on male NPT threads only. The distance from center of the control stop to center of the flush valve should fall within 4-1/4" to 5-1/4"(107mm to 133mm).
Step 2
Determine the length of vacuum breaker tube to join the flush valve and fixture spud. Cut the vacuum breaker tube, if required, to the proper length. Assemble the spud nut assembly to the fixture spud. Hand tighten spud nut to fixture.
For sweat solder
Right Water Supply Left Water Supply
Step 5
Connect the connectors of solenoid valve and generator with those of controller.
Step 3
Prior to inserting the flush valve tailpiece into the control stop, be certain that the O-ring is in the groove at the end of the tailpiece, the locking nut and the snap ring are located as shown. Connect the flush valve with the control stop and the vacuum breaker tube. Care should be taken not to damage the O-ring when inserting the tailpiece into the control stop. If lubrication is needed, wetting the O-ring with water will be sufficient. Align the flush valve and securely tighten fixture spud nut, vacuum breaker tube nut and locking nut with a wrench.
Step 4
Connect the connector of the battery with that of the controller and set it at the proper position as shown below.
Step 6
Fasten the sensor top cover on body cover with the supplied screws (use supplied allen wrench).
Step 7
Before the supply water is turned on, be sure all water leaks are eliminated by tightening all the pipe connections. If for any reason it becomes necessary to remove the control stop , be certain the water is shut off at the main supply valve.
Pipe connection
Pipe connection
Pipe connection
Escutcheon
Joint tube
Cap
Step 8
The flush valves are preset for fixture volume as marked on the valve carton. The valve does not require adjustment for variation in water pressure within its operating range. To set the flush valve for proper operation, open the control stop completely by using the adjusting screw and flush the flush valve several times. Gradually adjust the control stop closed, using the adjusting screw, so that the rate of water flow into the fixture is not excessive, yet is sufficient to adequately evacuate the waste. The cap for the control stop should be placed after final adjustments have been made.
Tighten the cap firmly with a wrench.
1. Make sure the control stop is open.
2. Sit on the toilet seat. (for Toilet flush valve) Stand within two feet from the front of the flush valve. (for Urinal flush valve)
3. Stay there for 6 seconds or more and then leave the toilet seat or the urinal. The valve will automatically flush.
4. Press the manual flushing button and make sure the valve flushes properly and the sensor red light is on for
2 seconds.
5. Recheck all the pipe connections for water leaks. If the flush valve is not operating properly following the test run consult the Troubleshooting section of the Owner's Manual.
After the flush valve unit has been installed correctly, please explain to your customer how to use it and tell them to observe the following instructions.
1. Do not put any object in front of the sensor window
whic h cou ld o b st r uc t the s e ns o r, cau s in g it to malfunction.
2. For troubleshooting, consult the Owner's Manual.
If you lack the necessary skills required or have
difficulty following the directions for installation, main ten anc e, repa irs , troub les hoo tin g or adjustments, of the product, do not proceed without help from a qualif i ed pers o n to as sis t you in performing any of these functions.
1. Adjustment of the discharge quantity (1) Remove the sensor top cover. (2) Adjust the discharge quantity by rotating the screw
on the piston valve.
2. Adjustment of the flow rate Adjust the flow rate by turning the screw of the control stop. Turn the screw to the right to decrease the flow rate and turn it to the left to increase.
3. Adjustment of the detection range The detection range of the infrared sensor does not need to be adjusted because it has been factory-preset.
Printed in September, 2007
8
Friction Washer
Vacuum Breaker
Tube Nut
Spud Nut
Slip Gasket
Rubber Gasket
Escutcheon
To increase To decrease
Control stop
Note
Control stop
Snap ring
O-ring
Supplied Allen wrench
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