Factory Direct Hardware 8031 User Manual

Deadbolt Installation/Single Cylinder and Double Cylinder
Exploded View Single Cylinder Deadbolt
7.
9.
8.
4.
6.
5.
Parts Enclosed
1. 2 each #8-32 x 5/8” Oval Head Machine Screws
2. 1 Turnpiece Trim
3. 2 each #10-32 x 1-7/8” Pan Head Machine Screws
4. 1 Turnpiece Mounting Plate
Note: See Strike Installation section for strike parts listing.
5. 1 Adjustable Backset Deadbolt
6. 4 each #8-3/4” Flathead Combination Screws
7. 1 Outside Cylinder Collar
8. 1 Outside Cylinder
9. Screw Guide
Exploded View Double Cylinder Deadbolt
8.
9.
10.
Door Preparation
1
To position template fold enclosed template on line and locate on door at desired height (usually 5 ½” above center of latchset.) If you have a new door that is not
3.
2.
1.
already cut-out, please follow these instructions. If your door is pre-bored, please proceed to Single Cylinder & Double Cylinder Deadbolt Installation-Step 1. If the door is beveled, place the folded edge on low side of bevel as shown in the illustration. Determine door
2 4
Drill the 1-5/8” diameter face bore (A) through the door and 1” diameter edge bore (B) 3-1/2” deep for a 2-3/8” backset or 3-7/8” deep for a 2-3/4” backset. The bolt accommodates both
3
Insert deadbolt into edge of door. While holding faceplate, trace outline of the faceplate onto the door edge. Mark screw hole centers and drill with a 1/8”drill.
size backsets.
Caution: Re-check hole locations before drilling.
Chisel out the area marked for the faceplate to a depth of 5/32” or until faceplate is flush with door edge. Proceed now to the Strike Installation.
Top view of door
A
Template
A
B
B
Edgebore
Facebore
5.
4.
7.
6.
3.
2.
Parts Enclosed
1. 1 Inside Collar
2. 1 Cylinder Cover
3. 2 each #10-32 x 2-1/4” Flat Head Machine Screws
4. 1 Inside Cylinder
5. 1 Threaded Collar
Note: See Strike Installation section for strike parts listing.
6. 1 Adjustable Backset
7. 4 each #8-3/4” Flathead Combination Screws
8. 1 Outside Cylinder Collar
9. 1 Outside Cylinder
10. Screw Guide
Tools Needed: Only Required for Doors Without Cutout
If your door is not pre-bored, see reverse side of instructions for door preparation.
1. Pencil 3. 1/2” or 3/4” wood chisel
2. 1-5/8” diameter hole saw 4. Drill and assorted bits: 1/8”, 5/32” and 1”
Tools Needed: Doors Prepared with 1-5/8” Cutout
1. No. 2 and No. 3 phillips screwdrivers 3. Two pliers for Double Cylinder
2. Measuring device 4. Flathead Screwdriver
Optional Deadbolt Accessories for 1-3/8” Doors
When installing deadbolts on 1-3/8” thick doors, optional Cylinder Collar Spacers are required (No. 8097). Consult your Baldwin distributor for further details.
TEAR HERE FOR ENGLISH. TEAR HERE FOR ENGLISH.
Strike Installation
1
1.
Close door and extend deadbolt
FIG. 1
several times against door frame. Strike centering indicator will leave a center mark on the door frame (Fig. 1).
2
Position strike plate
FIG. 2
Centering
indicator
on center mark. Align and trace outside of strike and mounting screws onto the door frame (Fig. 2).
3
Using reinforcing strike as a template, mark locations for reinforcing screws (Fig 3). Drill two 5/32” dia. pilot holes for the 3” long screws and two 1/8” dia. pilot holes for the #8 x 3/4” screws. Mark drill points 5/16” above and below centering point. Bore two 1” dia. holes 1-1/4” deep at these points. Chisel out holes for dust box (Fig. 4).
FIG. 4
Drill 5/32” dia. pilot holes for 3” screws.
FIG. 3
Drill 1/8” dia. pilot holes for # 8 screws.
Bore 1” dia. hole above and below centering point.
5/16” above center point.
center line
5/16” below center point.
4
Mortise 7/32” deep or until the strike box, reinforcing strike and strike plate fits inside mortise and flushwith the door frame (Fig. 5).
5
Install strike as illustrated.
1. Dust Box
2. Reinforcing Strike
3. #8 x 3/4” Combination
6. Screws (2)
4. 3” Reinforcing
6. Screws* (2)
5. Strike Plate
6. #8-32 x 1/4”
6. Machine Screws (2)
FIG. 5
* Note: Lubricant
recommended when installing 3” reinforcing screws.
1
2
4*
5
3
6
1-5/8” Deadbolt Preparation
Congratulations!
With your purchase of The Images Collection solid brass deadbolt, you’re among a group of discerning individuals who know the intrinsic value of selecting the finest – Baldwin.
Images entrance locksets, interior latchsets, and deadbolts coordinate beautifully, enabling you to carry a specific design theme throughout your home.
Our step-by-step installation instructions will help guide you through your project quickly and easily.
Before you begin your installation, read and understand the installation instructions and marking templates. If you have any questions, please do not hesitate to contact our Baldwin Technical Services Department at 1-800-566-1986. We’re here to help!
NOTE: Failure to use all recommended components will void Grade 1 rating.
We thank you for your Baldwin purchase and wish you the fullest enjoyment of your Baldwin Handleset.
Technical Services Support
1-800-566-1986
Hours: 8 a.m. to 8 p.m. E.S.T. – Monday - Friday
10 a.m. to 6 p.m. E.S. T. – Saturday
Remember Baldwin
With the completion of your project, remember that Baldwin quality hardware products are available for all your decorating and remodeling needs. Matching knob and leversets for interior doors, beautiful bath accessories, and a complete selection of cabinet and door enhancing hardware are all available from your Baldwin retailer.
Single Cylinder Assembly
Collar
Screw Guide
Extended Deadbolt
Turnpiece
Trim
OUTSIDE
Mounting
Plate
INSIDE
Mounting Plate
INSIDE
A. Extend deadbolt using
1
flathead screwdriver. Keeping tailpiece vertical, insert cylinder through collar and screw guide into deadbolt. The arrow on the screw guide must be on the outside and pointing up. Hold in place. Do not insert key during this procedure (Fig. 1).
B. Place turnpiece mounting plate on inside of door as shown. Attach cylinder using two #10­32 x 1-7/8” pan head machine screws. Insert screws through mounting plate, deadbolt, screw guide and collar into the cylinder. Tighten all screws (Fig. 2).
C. Place turnpiece trim over mounting plate. Insert tailpiece into turn piece. Attach trim to mounting plate with two #8-32 x 5/8” oval head machine screws. Tighten screws (Fig 3).
TEAR HERE FOR ENGLISH.
FIG. 1
Cylinder
FIG. 2
FIG. 3
Installing Deadbolt
A. The deadbolt supplied with this
1
unit has an adjustable backset feature. It will be set at 2-3/8” backset. To adjust to 2-3/4” backset, grasp body and twist faceplate/ bolthead assembly 180° until it stops. Unit is now ready for installation in a 2-3/4” backset configuration.
B. Insert deadbolt. Install with two #8 x 3/4” flat head combi­nation screws provided (see diagram for proper positioning). Ensure deadbolt head is extended throughout installation procedure.
Install deadbolt with both long slots on latch body in upper position.
INSIDE
Warranty Information
Limited Lifetime Mechanical Warranty – Baldwin warrants
that each Baldwin product shall be free from mechanical defects at the time of delivery and for the lifetime of the product or as long as you own your home.
Limited Lifetime Finish™ Warranty – The Baldwin Lifetime Finish™ uses advanced finishing technology (physical vapor deposition) to create a finish highly resistant to the effects of weather and normal wear and tear. The Limited Lifetime Finish Warranty on Lifetime Finish™ products covers the original purchaser for as long as you own your home.
Limited Finish Warranty – The finish on Baldwin products (excluding Lifetime Finish and living finish products) is protected by a durable topcoat designed to maintain the beauty and quality of the Baldwin product. The Baldwin Limited Finish Warranty covers the original purchaser for five years from date of purchase for interior use and one year for exterior use.
Living Finishes – Due to the nature of Baldwin living finish products, they will wear over time and may already have begun the process before reaching your home. No finish warranty is offered on living finish products, which are designed to age and improve over time. Living finishes include raw brass, oil rubbed bronze, stainless steel, and other non-lacquered or non-PVD finishes.
Refer to www.baldwinhardware.com for a complete warranty statement.
Double Cylinder Assembly
1
A. Carefully break off cylinder tailpiece at required mark for your door thickness. Caution; use two pairs of pliers
B. Align tailpiece with slot. Keep tailpiece vertical and curved toward right side of
the hole as illustrated. as shown or tailpiece will be damaged.
Tailpiece
Cylinder
1-3/4”
2”
2-1/4”
A. Extend deadbolt
2
using flathead screwdriver. Keeping tailpiece
FIG. 4
Outside Cylinder
Collar
vertical and toward the right side of hole, insert outside cylinder through collar and into the deadbolt. Align slot of inside cylinder with notch in threaded collar. Keeping tailpiece vertical and curved toward the right side of hole, insert inside cylinder with threaded collar into the deadbolt. Attach cylinders using two #10-32 x 2-1/4” flat head machine screws. Tighten screws. Do not insert key during this procedure. (Fig.4)
B. Align cylinder cover over inside cylinder. Screw on decorative cylinder collar. Congratulations! Your installation is now complete!
Slot
Tailpiece
Screw Guide
Extended deadbolt
Cylinder collar
Threaded Collar
Inside Cylinder
TEAR HERE FOR ENGLISH.
Cylinder
Inside Cylinder
OUTSIDE
Cylinder cover
INSIDE
1-5/8” Collar Auxiliary Deadbolt
Installation Instructions
©2009 Baldwin Hardware Corporation Reading, PA 19611
PK-1092-T (1/09)
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