ACTORY
Operator and Parts Manual
29,33 Walk-Behind Scrubbe r
28,32 Cylindrical
C
A
R.P.S. Corporation Phone: 1-800-634-4060
P.O. Box 368 Fax: 1-866-901-3335
Racine, Wisconsin 53401
3000 SERIES
www.factorycat.com
ACTORY
C
A
3000 SERIES WALK-BEHIND
SCRUBBERS
FACTORY CAT SCRUBBERS AR E DESIGNED AND BUILT TO CLEAN SCHOOLS, MALLS, WAREHOUSES, RETAIL OUTLETS OR
JUST ABOUT ANY APPLICATION WHERE EXTRA CLEANING PERFORMANCE IS DESIRED AND DURABILITY IS DEMANDED.
THE FACTORY CAT 3000 SERIES COMES STANDARD WITH A CLASS LEADING BATTERY PACKAGE (395 AH) FOR
SUPERIORRUN TIME. THE PLATFORM IS AVAILABLE WITH FOUR DIFFERE NT SCRUB HEADS, I N BOTH DISK AND
CYLINDRI CAL CONFIGURATIONS. OUR MACHINES ARE DESI GNED TO WITHSTAND THE DAILY USE OF CONTRACT
CLEANERS.
THE TWO "DISK" MACHINES WITH 29" AND 33" SCRUB PATHS OFFER NEARLY 50% MORE CLEANING POWER THAN
OTHER M ACHINES. THE DISK DECK IS PROTECTED BY HEAVY STEEL GUARDS OR LOW M OUNTED SHROUDS AT N O
EXTRA COST. BOTH BRUSHESARE GIMBAL-MOUNTED, WHICH IM PROVES CLEANING ON UNEVEN FLOORS. EACH
BRUSH IS DIRECTLY DRIVEN BY 1.0 HP - 350 RPM MOTOR, FOR UNMATCHED SCRUBBING PERFORMANCE.
THE TWO "CYLINDRICAL" MACHINES HAVE THE ADDED BENEFI T OF SWEEPING UP DEBRIS WHILE SCRUBBING. THIS
MAY ELIMIN ATE A NEED TO DUST MOP, AND GREATLY INCREASE PRODUCTIVITY.
ON BOTH DISK AND CYLIN DRI CAL MACHINES, THE BRUSH PRESSURE IS MAINTAINED AT ONE OF FIVE SETTINGS BY THE
CENTRAL COMMAND II, AND OUR "MANAGEMENT LOCKOUT" ALLOWS YOU TO LOCKO UT ANY ADJ USTMENT.
THEHEAVY STEEL CONSTRUCTION, 100% STAINLESS STEEL FASTENERS AND POLYURETHANE ROLLERS OFFER SU PERB
PROTECTION. WHILE OFFERING THE TOUGHNESS YOU ARE L OOKING FOR, YOUR OPERATORS WILL FIND THEM EASY
TO MANUVER INTO TIGHT AREAS, AND SIM PLE TO SERVICE. THE 3000S EASILY PASS THROUGH 32" DOORS, I NTO
CONGESTED AREAS AND SMALL ELEVATORS.
THE 3000 HAS A POWEFUL, TOTALLY SEALED, ALL- GEAR TRANSAXLE FOR CLIMBI NG STEEP RAMPS; AND FOAM
FILLED, NO-MARKING TIRES AND CASTERS TO PROTECT THE FLOOR. THE DRIVE TIRES AND CASTER WHEELS AR E
OVERSIZED, WHICH PERM ITS BETTER CLEARANCE AND NAVIGATION OF OBSTICALES. THE TRANSPORT SPEED OF 4
MPH CAN AUTOMATICALLY ADJ UST TO 3 MPH ANY TIME THE OPERATOR BEGINS SCRUBBING; AN D OVER-SIZED
MOTORS ARE STANDARD, FOR SUPERIOR CLEANING.
FACTORY CAT CONTINUES TO BUILD EQUIPM E NT TO LAST. ON FURTER INSPECTI ON, YOU WILL NOTICE THAT OUR
TRANSAXLE, CASTERS, SCRUB DECK, SQUEEGEE LINKAGE, AND BATTERY PACKAGE ALL BOLT DIRECTLY TO A 1/4"
STEEL FRAM E. ALTHOUGH OUR TANKS HAVE THE THI CKEST WALLS IN THE INDUSTRY, WE DO NOT TRANSMIT ANY
STRUCTURAL FORCES TO THEMOR ALLOW NORMAL COLLISION DAMGE TO IM PACT THEM. THE 3000 SERIES, IS BUILT
WITH 100% STAINLESS STEEL FASTNERS, WHICH SIMPLI FIES SERVICE IN THE FUTURE.
WITH OVER 150 PROGRAMM ABLE FEATURES, WE WI LL GLADLY SET THE MACHINE UP TO SATISFY YOUR NEEDS. THE
PROGRAMMABLE FEATURES INCLUDE, BUT ARE NOT LI M ITED TO TOP SPEED, REVERSE SPEED, SCRUBBING SPEED,
AND FI VE PRESSURE SETTINGS. THE DIAGNOSTICS INCLU DE 3 HOUR METERS FOR BETTER MANAGER OVERSIGHT
(KEYSWITCH, TRANSPORT, SCRUBBI NG), AND I LLUSTRATES ERROR CODES FOR SYSTEM THAT IS ENCOU NTERING
DIFFI CULTY. THE UNIT WILL AUTOMATICALLY SHUT DOWN "NONVITAL" SYSTEMS, BUT ALLOW THE MACHINE TO
CONTINUE DRIVING, WHEN THE BATTERY POWER GETS TOO LOW.
THIS UNIT IS QUIET, AND CANCLEAN OVER 150,000 SQ. FEET ON A CHARGE. MOST PARTS ARE INTERCHANGEABLE
WITH OUR FAMI LY OF MACHI NES INCLUDI NG 2000 SERIES WALK BEHINDS, 290 RIDER SCRUBBER, 296 CARPET
EXTRACTOR, 297 RIDER SWEEPER, 298 DUAL PURPOSE, AND 295 RIDER BURNISHER. CALL (800) 450-9824 FOR A
DEMONSTRATION OF THESE TOMCAT MACHINES.
TA
BLE O F CONTEN TS
MACHI NE INFORM ATION FORM
WARRANTY REGISTRATION FORM
MACHINE SPECIFICATIONS
COMM ON WEAR PARTS
SAFETY M ESSAGES
!!SAFETY PRECAUTIONS!!
MACHI NE FEATURES AND CONTROLS
M ACHI NE SETUP
OPER ATI ON
CHARGING BATTERIES
MAINTENANCE
STORING MACHINE
PREVENTATIVE MAINTENANCE RECOR DS
LCD MENU DISPLAY
TOUBLESHOOTING CENTRAL COMMAND
TROUBLESHOOTI NG
MACHI NE PARTS
PAGE 1
PAGE 2
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 7-8
PAGE 9-10
PAGE 11-12
PAGE 13
PAGE 14
PAGE 14
PAGE 15-16
PAGE 17
PAGE 18-19
PAGE 20-21
PAGE 22-40
PAR
TS BREAKDOWN ILLUSTRATION
SOLUTION TANK LOWER BODY
RECOVERY TANK UPPER BODY
CHASSI
DISK BRUSH HEAD WITH JAWS
DISK BRUSH HEAD WI TH SHROUDS
SQUEEGEE SUSPENSION
CYLINDRI CAL DECK ASSEM BLY
CYLINDRICAL MECHANICAL
CENTRAL COM MAND II COMPONENTS
PAGE 23- 24
PAGE 25- 26
PAGE 27- 28
PAGE 29- 30
PAGE 31- 32
PAGE 33- 34
PAGE 35- 36
PAGE 37- 38
PAGE 39- 40
M
ACHINE IN FO R MATION
PLEASE FI LL THIS AREA OUT AT THE TIME OF INSTALLATION FOR FUTURE REFERENCE.
MODEL NUMBER_____________________________________________________________
SERIAL NUMBER:______________________________________________________________
INSTALLATION DATE:___________________________________________________________
INSTALLING DEALER:__________________________________________________________
DEALER CONTACT: ___________________________________________________________
ADDRESS:____________________________________________________________________
CITY, STATE, ZIP: ______________________________________________________________
PHONE NUMBER:_____________________________________________________________
THIS OPERATOR AND PARTS MANUAL SHOULD BE CONSIDERED A PERMANENT PART OF THE UNIT AND SHOULD
REMAIN WITH THE UNIT AT ALL TIMES. THIS OPERATOR AND PARTS MANUAL COVERS ALL THE TOMCAT 290/350
SERIES SCRUBBERS. YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL.
THE INF ORMATION AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION WERE I N EFFECT AT THE TIM E OF PRINTI NG.
MI D-CENTRAL RE SERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION.
TO REGISTER FOR WARRANTY, FAX YOUR WARRANTY REGISTRATION FORM TODAY!
PAGE 1
R.P.S. CORPORATION
P.O. BOX 368
RACINE, WI 53401
PHONE: 800-634-4060
ACTORY
C
A
FAX 866-901-3335
WWW.FACTORYCAT.COM
WARRANTY REGISTRATION FORM
***COMPLETE FORM IMMEDEATLEY AND FAX BACK TO (886)-901-3335***
DEALER:_________________________ _______________________________ SERI AL NUM BER:_________________
LOCATION (CITY, STATE):____ ____ __________ ____ __________ ____ _____ INSTALL DATE:________________ ____
CUSTOMER:_____________________________________________________ HOUR METER:____________________
CONTACT:________________ ______________________________________ INSTALLED BY:___________________
ADDRESS:_______________________________________________________
CITY:_______________________STATE_______ZIP______________________
PHONE:_______________________ FAX:__________________________
FACTORY CAT MODEL NUMBER:____ ___________________ ________________
OPTIONS: 1.______________________________________ 4.______________________________________
2.______________________________________ 5.______________________________________
3.______________________________________ 6.______________________________________
PADS:_____________________________________________
BRUSHES:__________________________________________
SQUEEGEE SIZE:____________________________________
BUYER'S REPRESENTAVE HAS:
1. RECEIVED INSTRUCTION IN PROPER OPERATION OF THIS MACHINE.
2. RECEIVED OPERATOR'S MANUAL FOR THIS MACHINE.
3. BEEN MADE AWARE THAT ANY OPERATOR SHOULD READ THE MANUAL
BEFORE OPERATING THIS MACHINE.
DEALER REP. PRINT:___________ ________________________ SIGN:__________________________________
CUSTOMER PRINT:__________________ ______________ ____ SIGN:________________________ __________
PAGE 2
M
ODEL
BODY CONSTRUCTION/DIMENSIONS
TANK M ATERIAL:
CHASSIS CONSTRUCTION:
DRIVE WHEEL S:
CASTER WHEEL:
SIZE (L X W X H):
SQUEEGEE SIZE:
WEIGHT (WITHOUT BATTERIES):
WEIGHT (WITH BATTERIES):
B
RUSH/PAD SYSTEM
BRUSH/PAD DI AMETER (DISK):
DRIVE TO BRUSH (DISK):
SCRUBBI NG PATH (DI SK):
BRUSH MOTOR POWER (DI SK):
BRUSH M OTOR SPEED(DISK):
BRUSH SPEED (DISK):
BRUSH SIZE(CYLINDRICAL):
DRIVE TO BRU SH (CYL INDRI CL):
SCRUBBI NG PATH (CYLINDRICAL):
BRUSH MOTOR POWER (CY LINDRI CAL):
BRUSH MOTOR SPEED (CYLIN DRICAL):
BRUSH SPEED (CYLINDRICAL):
BRUSH DOWN PR ESSURE:
BRUSH ADJUSTMENT:
30
(7/16")ROTO-POLY
3/16" (PLATED STEEL)
(2) 11" DIAMETER X 4"
(2) 6" DIAMETER X 2"
57" X 25" X 43"
32", 35", OR 38"
491 LBS.
971 LBS
(2) 15.5 INCHES
DIRECT
29 INCHES
(2) 1.0 HP
350 RPM
350 RPM
(2) 28 INCHES
CHAIN
28 INCHES
2.0 HP
800 RPM
800 RPM
0-200 LB.
(5) AUTOMATIC SETTINGS
00
3400
(7/16" ROTO-POLY
3/16" (PLATED STEEL)
(2) 11" DIAMETER X 4"
(2) 6" DIAMETER X 2"
57" X 25" X 43"
38", OR 45"
494 LBS.
974 LBS.
(2) 17 I NCHES
DIRECT
33 INCHES
(2) 1.0 HP
350 RPM
350 RPM
(2) 32 INCH
CHAIN
32 INCHES
2.0 HP
800 RPM
800 RPM
0-200 LB.
(5) AUTOMATIC SETTINGS
SOLU
TION SYSTEM
SOL. TANK CAP:
SOLUTION F LOW RATE:
RECOV
REC. TANK CAP:
VACUUM POWER (STANDARD):
VACUUM POWER (OPTIONAL):
DRAIN HOSE:
CLEANOUT DOOR (OPTIONAL)
WATERLIFT:
BATT
BATTERY AH RATING:
BATTERY RUN TIME:
CHARGER (AUTOM ATI C):
DRIVE
TRANSAXLE DESCRIPTION:
SPEED CONTROL:
PR
SCRUBBING WIDTH:
SCRUBBI NG RATE/HOUR (NORMAL):
ERY SYSTEM
ERY SYSTEM
SYSTEM
ODUCTIVITY
30 GAL
0-1.75 GPM
30 GAL
1.0 HP
2.0 HP
2.0 INCHES
5.0 INCHES
70 INCHES
(4) 396 AH
UP TO 6 HRS.
36 AMP, 110 VOLT
.75 HP, SEALED
0-5 MPH
DISK 29 INCHES
CYLINDRICAL 28 INCHES
DISK 29,000 FT/HR
CYLINDRICAL 28,000 FT/HR
30 GAL
0-1.75 GPM
30 GAL
1.0 HP
2.0 HP
2.0 INCHES
5.0 INCHES
70 INCHES
(4) 396 AH
UP TO 6 HRS.
36 AMP, 110 VOLT
.75 HP, SEALED
0-5 MPH
DISK 33 INCHES
CYLINDRICAL 32 INCHES
DISK 33,000 FT/HR
CYLINDRICAL 32,000 FT/HR
WARRANTY
PARTS:
LABOR:
TANKS:
3 YEARS
1 YEAR
10 YEARS
PAGE 3
3 YEARS
1 YEAR
10 YEARS
COMMON WEAR PARTS
MODEL
ITEM
BRUSH TYPE
B
RUSHES
SUPER-GRIT
TOUGH-GRIT
MIDI-GRI T
LIGHT-GRIT
POLY (.028)
NYLON (.016)
TAMPICO
BUTCHER WIRE
PAD DRI VER
EXTRA PAD DRIVER RETAINING CLIP: 40-433
BRUSH REPAIR KIT: 40-423 REPLACEMENT LOCATING CLIP FOR ALL DISK BRUSHES
PADS
SUPER BLACK
BLACK
BR OWN
GREEN
BLUE
RED
WHITE
3
000-D
DISK
15-421SS
15-421S
15-421C
15-421PS
15-421P
15-421N
15-421T
15-421BW
15-412D
15-422BB
15-422B
15-422BR
15-422G
15-422BL
15-422R
15-422W
MODEL
3
000-C
CYLINDRICAL
NA
28-521S
28-521C
28-521PS
28-521P
28-521N
28-521T
NA
NA
NA
NA
NA
NA
NA
NA
NA
MODEL
3
400-D
DISK
17-421SS
17-421S
17-421C
17-421PS
17-421P
17-421N
17-421T
17-421BW
17-412D
17-422BB
17-422B
17-422BR
17-422G
17-422BL
17-422R
17-422W
MODEL
3
400-C
CYLINDRICAL
NA
32-521S
32-521C
32-521PS
32-521P
32-521N
32-521T
NA
NA
NA
NA
NA
NA
NA
NA
NA
SQUE
EGEE KITS
KIT INCLUDES: (1) REAR BLADE, (1) FRONT BLADE, AND (2) BACKU P WHEELS WITH HARDWARE
NOTE:
IT IS STAMPED INTO THE TOP OF THE PLATED STEEL SQUEEGEE BLANK, ON 32", 35", AND 38"
SQUEEGEES. THE 45" IS PAINTED BLACK.
MODEL 290: HAS A 38" SQUEEGEE UNLESS OTHER SIZE IS SPE CI ALLY ORDERED AT TI M E OF PURCHASE
MODEL 350: HAS A 45" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIM E OF PURCHASE
NOTE:
THE 32" AND 35" SQUEEGEES ARE DESIGNED FOR NARROW ISLES AND MAY NOT HAVE THE
SAME WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES.
SOAP
HEAVY DUTY DEGR EASER
CITRUS
FREEZER
TIRE MARK RE M OVER
CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION
SIZE
32"
35"
38"
45"
GUM RU
22-770G
25-770G
28-770G
290-770G
BBER
NEOPRENE
22-770N
25-770N
28-770N
290-770N
LINAT
EX
22-770L
25-770L
28-770L
7-770L
PAGE 4
SAFETY MESSA GES
YOUR SAFETY, AND THE SAFETY OF OTHERS, IS VERY IM PORTANT, AND OPERATING THIS U NIT
SAFELY I S AN IM PORTANT RESPONSI BILITY.
TO HELP YOU M AKE INFORMED DECISIONS ABOUT SAFETY, WE HAVE PROVIDED
OPERATING PROCEDURES AND OTHER SAFETY I NFORM ATION IN THE MANUAL. THIS
INFORM ATION INFORM S YOU OF POTENTIAL HAZARDS THAT COULD HURT YOU OR OTHERS.
IT IS NOT PRACTICAL OR POSSIBLE TO WARN YOU OF ALL THE HAZARDS ASSOCIATED WITH
OPERATING THIS UNIT. YOU MUST USE YOUR OWN GOOD JUDGEM ENT.
THIS IS INTENDED FOR COMMERCI AL USE. IT IS DESIGNED TO BE USED ON HARD FLOORS IN
AN INDOOR ENVIRONM ENT, WITH THE RECOMM ENDED PADS OR BRUSHES.
1.
DO NOT OPERATE UNIT:
UNLESS TRAINED AND AUTHORIZED.
UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD.
IF UNIT IS NOT PROPER CONDITION.
2.
WHEN OPERATING UNIT:
REMOVE LOOSE OBJECTS FROM THE FLOOR THAT MAY BE PROJECTED FROM
THE REVOLVING BRUSHES.
KEEP HANDS AND FEET AWAY FROM REVOLVING BRUSHES.
DO NOT OPERATE MACHINE WHERE FLAMMABLE LIQUIDS ARE PRESENT.
USE EXTREME CAUTION WHEN MANUEVERING.
3. B
EFORE LEAVING:
MAKE SURE MACHINE IS TURNED OFF.
STOP ON LEVEL SURFACES.
DISCONNECT BATTERIES.
4. B
EFORE SERVICING:
STOP ON LEVEL SURFACE, AND SECURE MACHINE.
DISCONNECT BATTERIES.
PAGE 5
!! SAFETY PRECAUTIONS!!
WARNING: HAZARDOUS VOLTAGE. SHOCK, BURNS
OR ELECTROCUTION CAN RESULT. ALWAYS DISCONÂNECT THE BATTERIES BEFORE SERVICING MACHINE.
WARNING: BATTERIES EMIT HYDROGEN GASES,
EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND
OPEN FL AMES AWAY.
WARNING: CHARGE UNIT IN A WELL VENTILATED AREA,
AND KEEP BATTERY COMPARTMENT OPEN WHEN
CHARGING. EX PLOSION OR FIRE COULD RESULT.
WARNING: BATTERY ACID CAN CAUSE BURNS.
WEAR PROTECTI VE EYE WEAR AND GLOVES WHEN
SERVICING BATTERIES.
WARNING: DO NOT STORE OUTDOORS OR PRESSURE
WASH. PREVENT FROM GETTING ELECTRONIC
COMPONENTS WET.
WARNING: THE USE OF PARTS AND SOLUTIONS OTHER
THAN RECOMMEND ED BY THE MANUFACTURER MAY
CAUSE DAMAGE OR ENDANGER PEOPLE.
WARNING: DRES S SAF ELY. DO NOT WEAR RINGS
OR METAL WRIST WATCHES WHILE WORKING ON THIS
MACHINE. THEY CAN CAUSE AN ELECTRICAL SHORT,
WHICH, CAN CAUSE SERI OUS BURNS. DO NOT WORK
ON THIS MACHINE WHILE WEARING A TIE, SCARF OR
OTHER LOOSE, DANGLI NG NECK WARE OR CLOTHING.
THESE LOOSE ITEMS CAN TANGLE IN THE ROTATI NG
PARTS AND CAUSE SERIOUS INJURY OR EVEN DEATH.
WARNING: ALWAYS USE THE CHARGER PROVI DED
BY THE M AUFACURER TO CHARGE THE M ACHINE.
IT IS AN AU TOMATIC CHARGER, SPECIFICALLY
DESIGNED TO CHARGE AT THE APPROPRIATE RATE.
IF YOU MUST USE A DI FFERENT CHARGER,
DISCONNECT THE BATTERIES BEFORE CHARGING.
THIS WILL PREVENT DAMAGE TO THE ELECTRONIC
SPEED CONTROLLER.
WARNING: UNDERSTAND THE DYNAMIC BRAKING
SYSTEM BEFORE YOU OPERATE THE MACHINE ON
RAMPS. M ACHINE DOES NOT COAST. RELEASING
THE FOOTPEDAL WILL AUTOMATICALLY APPLY
BRAKING FORCE, AND STOP THE M ACHINE.
WARNING: DO NOT PARK THE MACHINE ON
RAMPS OR SLOPES. THE MACHINE HAS A PARKING
BRAKE, BUT IT IS RECOMMENDED THAT IT IS ALWAYS
PARKED ON LEVEL GROUND.
WARNING: DO NOT OPE RATE THE MACHINE IF
ANY PARTS HAVE BEEN RE M OVED OR DAMAGED.
WARNING: DO NOT REMOVE, PAI NT OVER, OR
DESTROY WARNING DEC ALS. IF WARNING DECALS
BECOME DAMAGED, THEY M UST BE REPLACED.
WARNING: DO NOT OPERATE MACHINE IN
UNSAFE CONDITION. IF THE MACHINE IS IN NEED OF
REPAIR OR IS IN ANY WAY UNSAFE TO OPE RATE,
THE MATTER SHOULD BE REPORTED IMM EDIATELY
TO THE SHIFT SUPERVISOR. DO NOT OPERATE THE
MACHINE UNTIL IT IS RETURNED TO PROPER
OPERATING CONDITION.
WARNING: DO NOT USE THE MACHINE AS A STEP
LADDER OR CHAIR.
WARNING: ONLY OPERATE THIS MACHINE FROM
THE OPERATORS SEAT. I T WAS NOT DESIGNED TO
CARRY PASSENGERS.
WARNING: DO NOT OPERATE THIS MACHINE ON R AMPS
OR UNEVEN SUR FACES. WHEN CLIMBING A RAMP,
ALWAYS DRIVE THE MACHINE IN FORWARD STRAIGHT
UP OR DOWN THE RAMP. NEVER DRIVE ACROSS THE
INCLINE. DO NOT BAC K DOWN OR TURN ON RAMPS!
WARNING: THIS MACHINE MUST ONLY BE
OPERATED BY TRAINED OPERATOR. AS PART OF HIS
OR HER TRAINING, THEY MUST READ THIS MANUAL
THOROUGHLY. IF EXTRA COPIES ARE NEEDED,
CONTACT YOUR LOCAL DEALER.
WARNING: ALWAYS TURN OFF THE MACHINE,
BEFORE LEAVING IT UNATTENDED.
WARNING: DO NOT OPERATE OVER ELECTRICAL
FLOOR OUTLETS. M AY RESULTS IN SERIOUS INJURY.
PAGE 6
MACHINE CONTROLS AND FEATURES
FIGURE 1.
FIGURE 1.
1
2 3
22
23
24
10
4
5
6 7
9
8
13
11
14
12
15
16
FIGURE 1.
17
18
19
20
21
27
FIGURE 1.
25
26
PAGE 7
28
29
30
FIGURE 1.
C
O NTROLS A N D F UNCTIO NS
SEE FIGURES (1 -5) ON PAGE 7
SEE FIGURE 1
1. MAIN POWER SWITCH: TURNS THE MACHINE ON AND OFF.
2. SPEED CONTROL KNOB: CONTROLS THE DRIVE SPEED ON THE MACHINE
3. REVERSE SWITCH: DEPRESS DOWN TO DRIVE IN REVERSE. REVERSE IS SET AT 50% SPEED FOR SAFETY.
4. LCD SCREEN: LISTS FUNCTI ONS AND SETTINGS OF THE MACHINE.
5. MENU CONTROL: SCROLLS THROUGH DIFFERE NT OPTIONS ON THE LCD DISPLAY.
6. BRUSH PRESSURE SELECTOR: CONTROLS THE PRESSURE PUT ON THE SCRUB DECK.
7. SCRUB DECK SWITCH: RAISES AND LOWERS THE SCRUB DECK.
8. SOLUTION CONTROL KNOB: CONTROLS THE SOLU TION FLOW RATE, WHEN SOLUTION SWITCH IS ON.
9. HANDLE BAR: USE BOTH HANDS WHEN OPERATING MACHINE.
10. DRIVE CONTROL BUTTONS: DEPRES S TO DRI VE FORWARD, AND REL EASE TO STOP.
SEE FIGURE
11. SOLUTION FILL SCREEN: PR EVENTS DEBRI S FROM GETTING I NTO SOLUTION TANK WHILE FILLING.
12. SOLUTION FILL LID: USED TO REFI LL THE SOLUTION TANK WITH CLEANING SOLUTION.
SEE FIGURE
13. SQUEEGEE LIFT LEVER: ROTATE TO LEFT TO RAISE SQUEEGEE, AND TO THE LEFT TO LOWER SQUEEGEE.
14. RECOVERY TANK DRAIN HOSE: USED TO DRAI N DIRTY RECOVERY WATER F ROM TANK, ALWAYS FLUSH OUT COMPLETLY.
15. CHARGER PORT: RED 50 USED TO RECEIVE CHARGER I NPUT. NOTE: ONLY USE CHAR GER PROVIDED.
16. SQUEEGEE PROTECTION WHEELS: HELPS PREVENT DAM AGE TO SQUEEGEE WHEN CLEANING CLOSE TO WALLS.
17. SQUEEGEE: RECOVERS DIRTY WATER FROM FLOOR. KEE P CLEAN AND REPLACE BLADES WHEN WORN
18. SQUEEGEE TRAILING WHEELS: QUIDES SQUEEGEE AND PREVENTS SWAING.
19. VACUUM HOSE: VACUUMIZES SQUEEGEE. NOTE: KEEP FREE AND CLEAR OF BLOCKAGE.
20. SOLUTION DRAIN HOSE: USED TO DRAI N SOLUTION TANK.
21. SOLUTION LEVEL INDICATOR TUBE: SHOWS OPERATOR THE PRECISE LEVEL OF CLEANING SOLUTION IN TANK.
SEE FIGURE
22. VACUUM COVER: PERMI TS OPERATOR TO SEE FOAM, AND STOP BEFORE DAMAGE IS DONE TO VACUUM MOTOR .
23. FLUSH OUT TANK LID: PERM ITS ACCESS TO FLUSH OUT RECOVER Y TANK AFTER DRAINING.
24. RECOVERY TANK: HOLDS 30 GALLONS OF DIRTY RECOVERY WATER. M AX TEMP IS 140 F OR 60 C
25. BUMBER ROLLERS: HELP PROTECT THE M ACHINE WHEN CLEANING CLOSE TO OBJECTS.
2
3
4
SEE FIGURE
26. CUP HOLDER: THE MACHINE IS EQUIPED WI TH TWO CUP HOLDERS.
27. JAWS: PROTECT THE SCRU B DECK FROM BEI NG DAM AGED AND CONTROL SPLASHING. OPEN TO CHANGE BRUSHES.
28. DRIVE WHEELS: PROVIDE PROPULTION FOR MACHINE.
29. REAR CASTERS: TWIN CASTERS FOR STABI LITY.
5
PAGE 8
MACHINE SETUP
UNCRATING MACHINE
CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF
DAMAGE. BATTERIES ARE IN THE UNIT.
TO UNCRATE THE MACHINE, REM OVE BANDING FROM
AROUND THE CRATE. TAKE OFF THE TOP AND SIDES
AND DI SPOSE OF PROPERLY. REMOVE BANDING
FROM MACHINE. REMOVE THE CHOCKS AROUND
THE DRIVE WHEELS. FOLD DOWN RAMP, AND ROLL
MACHINE OFF OF THE BASE.NOTIFY THE CARRIER
IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED.
AT
TACHING SQUE EGEE
1. LOWER THE SQUEEGEE M OUNTING PLATE BY
SLIDI NG THE LEVER ALL THE WAY TO THE RIGHT.
(SEE FIGURE 7.)
CONN
YOUR MACHINE IS EQUIPPED WITH (FOUR) 6 VOLT,
DEEP CYCLE, 396 AMP HOURS BATTERIES, WHICH
FORM A 24 VOLT SY STEM. MAXIM UM BATTERY
DIMENSIONS ARE 7"W X 15"L X 15"H.
1. TURN ALL SWITCHES TO THE OFF POSITION AND
REMOVE KEY.
2. HINGE OPEN THE RECOVERY TANK TO
ACCESS THE BATTERY COMPARTMENT.
3. ALL OF THE FOUR BATTERY CABLES ARE
CONNECTED TO THE BATTERIES. LOCATE ANY
LOOSE ONES AND CONNECT TO THE OPEN
TERMINAL. TIGHTEN WI TH 9/16" WRENCH.
(SEE FIGURE 6.)
4. TURN ON MAIN POWER SWI TCH AND CHECK
THE BATTERY CONDITION METER TO ENSURE
CORRECT INSTALLATION. CHARGE BATTERIES IF
NEEDED. (SEE: BATTERY CHARGING)
EC T ING BATTERIES
FIGURE 7.
2. LOOSEN THE TWO WING NUTS ON THE SQUEEGEE
AND SLIDE THEM INTO THE SLOTS IN THE SQUEEGEE
MOUNTING PLATE. THE SQUEEGEE TRAIL WHEELS
SHOULD FACE OUTWARD. (SEE FIGURE 8.)
3. TIGHTEN THE TWO WI NGNUTS, AND CONNECT
VACUUM HOSE FROM THE MACHINE TO THE
SQUEEGEE. (SEE FIGURE 8.)
4. YOU MAY HAVE TO ADJUST THE SQUEEGEE PITCH,
BY USING THE PITCH ADJUSTMENT. (SEE FIGURE 8.)
FIGURE 6.
FIGURE 8.
PAGE 9
ATTACHING
ATTACHING
DI
SK BRUSHES
1. TURN ON MACHINE POWER
2. RAISE THE SCRU B DECK BY DEPRESSI NG THE
BRUSH SWITCH TO THE UP AND OFF POSITION
AND TURN MACHINE POWER BACK OFF.
3. FOR MACHINES WITH SHROUDS UNSCREW THE TWO
WINGNUTS ON EITHER SIDE OF THE SCRUB HEAD
AND SWING THE SHROUDS
(SEE FIGURE 9.)
FIGURE 10.
FIGURE 9.
4. FOR MACHINES EQUIPED WITH JAWS, PULL OUT
2 INCH RING PIN IN FRONT OF MACHINE AND
SWING BOTH JAWS. (SEE FIGURE 10.)
C
YLINDRICAL BRUSHES
1. TURN ON MACHINE POWER
2. RAISE THE SCRU B DECK BY DEPRESSI NG THE
BRUSH SWITCH TO THE UP AND OFF POSITION
AND TURN MACHINE POWER BACK OFF.
3. UNSCREW THE THREE WINGNUTS ON THE BRUSH
ACCESS DOOR AND REM OVE THE DOOR.
(SEE FIGURE 12.)
FIGURE 12.
5. SLI DE THE BRUSHES IN ONE AT A TIM E. WHEN YOU
GET THE BRUSH ON THE DRIVER SPIN IT WITH YOUR
HAND UNTIL YOU FEEL IT ENGAGE AND DROP IN.
(SEE FIGURE 13.)
FIGURE 10.
4. SELECT THE CORRECT PADS OR BRUSHES THAT
BEST MEET YOUR CLEANING APPLICATION.
CONSULT YOUR LOCAL DEAL ER FOR ASSI STANCE.
5. PAD INSTALATION ATTACH PADS TO PAD
DRIVERS BEFOR CONNECTING DRIVERS TO
MOTOR HUB.
6. ATTACH BRUSHES OR PADS TO MOTOR HUBS.
SQUEEZE THE SCISSOR LOCKING DEVICE AND L IFT
BRUSH UP ON TO THE MOTOR DRIVE HUB. MAKE
SURE THE SCISSORS CLOSE AND LOCK ONCE THE
BRUSHES ARE ON. (SEE FIGURE 11.)
FIGURE 11.
4. WITH BRUSHES LOCKED IN PLACE CLOSE SHROUDS
AND TIGHTEN THE WINGNUTS ON ETHER SIDE, OR IF
YOU HAVE JAWS CLOSE JAWS AND PUT PIN BACK IN.
FIGURE 13.
6. WHEN BOTH BRUSHES AR E ENGAGE D REPLACE
THE BRUSH ACCESS DOOR AND TIGHTEN IT BACK
DOWN WITH THE WINGNU TS. (SEE FIGURE 14.)
FIGURE 14.
***FOR CORRECT PAD APPLICATION , CALL YOUR LOCAL DEALER***
PAGE 10
O
PERATION
PRE-C LEANIN G CHECK LIST
READ AND UNDERSTAND THE SAFETY SECTION ON
PAGE 5 AND 6 BEFORE OPERATING M ACHINE.
1. CHECK BATTERY CONDITION GAUGE ON
THE CENTRAL COMM AND II LCD SCREEN.
TO CHECK GAUGE PUSH MENU CONTROL
BUTTON UNTIL BATTERY GUAGE APPEARS.
MAKE SURE BATTERIES ARE FULLY CHARGED
BEFOR USING.
2. CHECK THE CONDITION OF PADS OR BRUSHES.
3. CHECK THE CON DITION OF THE SQUEEGEE BLADES.
4. TRANSPORT THE MACHINE TO THE FILLING
STATION. RASISE THE SCRU BHEAD AND
SQUEEGEE WHEN TRANSPORTING.
5. TURN MACHINE OFF.
6. OPEN SOLUTION FI LL DOORIN THE FRONT OF
THE MACHINE AND FILL THE TANK WITH UP
TO 30 GALLONS OF CLEAN WATER. THE
CLEAR TUBE AT THE REAR OF THE MACHINE
INDICATES THE AMOUNT OF WATER IN THE TANK.
7. ADD CLEANING CHEMI CAL. USE THE PROPER
DILUTION RATIO INDICATED ON THE BOTTLE.
NOTE:
USE ONLY NONFLAMMABLE COMMERCIAL
CLEANING CHEMICALS. YOUR AUTHORIZED
DISTRI BUTOR CAN ASSIST YOU IN SELECTING A
PROPER CHEMICAL.
ONE PASS SCRUBBING
STEPS: (SEE FIGURE 16.)
1. TURN MACHINE ON, MAKE SURE THE SPEED
KNOB IS AT THE LOWEST SETTING.
2. LOWER SQUEEGEE BY MOVING THE LIFT LEVER
ALL THE WAY TO THE RIGHT
3. LOWER SCRUB HEAD TO THE FLOOR, USE THE
TOP HALF (+) OF THE BRUSH SWITCH.
4. TURN ON THE SOLUTION SWITCH AND ADJUST
THE SOLUTION LEVER TO THE DESIRED SETTING.
5. BEGIN SCRUBBING BY HOLDING THE GREEN
CONTROL BUTTONS. ADJUST THE SPEED
CONTROL KNOB TO THE DESIRED SETTING.
6. ONCE THE MACHINE BEGINS TO MOVE,
CHECK THE DOWN PRESSURE GAUGE. START
SCRUBBING AT THE #1 OR # 2 MARKS, DO NOT
USE THE #4 OR #5 MARKS WITH OUT
MANAGEMENTS APPROVAL.
7. TO OPERATE MACHINE IN REVERSE,
SIMPLY PULL THE REVERSE SWITCH BACK
TOWARDS THE HANDLEBAR. YOUR REV SPEED IS
SET TO ROUGHLY 50% OF FORWARD.
8. TO STOP THE MACHINE, LET GO OF THE GREEN
CONTROL BUTTONS.
FIGURE 15.
FIGURE 16.
PAGE 11
O
PERATING HI NTS
DR
AINING RECOVERY TANK
1. OBSERVE THE AMOUNT OF SOLUTION THE MACHINE IS
DISPENSI NG ON THE FLOOR AND ADJUST TO THE DESI RED
FLOW. TO INCREASE THE SOLUTION FLOW RATE, MOVE
THE SOLUTION LEVER TO THE OPERATORS RI GHT. TO SHUT
THE SOLUTION OFF COMPLETELY, USE THE SWITCH, OR
JUST RE LEASE THE FOOT PEDAL.
2. KEEP AN EYE ON THE REC FULL LIGHT TO MAKE SURE
THERE IS NIT FOAMY BUILDUP IN THE RECOVERY TANK. IF
EXCESS FOAM BEGINS TO DEVELOP, POUR A
RECOMM ENDED FOAM CONTROL SOLUTION INTO THE
RECOVERY TANK. FOAM IS USUALLY AN INDICATION OF
EXCESSIVE SOAP.
3. ALWAYS OPERATE AT LOWER SPEEDS WHEN SCRUBBI NG
AROUND WALLS AND OBJECTS. YOU SHOULD R EDUCE THE
SPEED, TO MAINTAIN CONTROL WHEN TURNING.
4. IF SQUEEGEE STARTS TO STRE AK, RAISE AND WIPE THE
BLADES WITH A CLEAN CLOTH. IF THE PROBLEM
CONTINUES, CHECK THE BLADES FOR WEAR OR DAMAGE,
AND ROTATE IF NEEDED. YOU NEED TO PRESWEEP BEFORE
SCRUBBING.
5. CHANGE OR TURN OVER PADS WHEN DIRTY. ROTATE
THE SCRUB BRUSHES EVERY WEEK.
6. STAY CLEAR OF OBJECTS PROTRUDING FROM THE
FLOOR, SUCH AS SOCKETS, GRATES, PIES, FOR THEY WILL
DAMAGE THE PADS AND SQUEEGEE BLADES.
7. DURING BRIEF STOPS YOU DO NOT HAVE TO TURN
ANYTHING OFF, THE BRU SHES AND SOLUTION WILL
AUTOM ATICALLY STOP WHEN THE FOOT PE DAL IS
RELEASED.
8. ALWAYS KEEP AN EYE ON YOUR GAUGES. THEY LET
YOU KNOW THE STATUS OF A PARTICULAR SYSTEM AT A
GLANCE. IF YOUR BATTERY GAUGE IS READING LOW,
YOU MUST STOP IMM EDIATELY, AND RECHARGE.
RUNNING THE BATTERIES DEAD, WI LL RESULT IN DAMAGE
TO THE BATTERIES. EXCESSI VE SCRUBBI NG PRESSURE WI LL
BLOW A BREAKER.
ALWAYS EMPTY RECOVERY TANK WHEN REFILLING THE
SOLUTION TAN K. TO DRAIN THE RECOVERY TANK, PERFORM THE
FOLLWING STEPS.
1. REMOVE DRAIN HOSE FROM THE EXPANSION PLUG HOLDER
BY TUNING THE T-HANDLE COUNTER CLOCKWISE. OPEN THE TOP
"RECOVERY ACCESS LID" AND FLUSH OUT WITH WATER TO KEEP
TANK CLEAN. (SEE FIGURE 18.)
2. RINSE THE RECOVERY TANK AFTER E VERY USE. THIS WILL
PREVENT HEAVY BUILDUP ON THE BOTTOM OF THE TANK,
FOUL ODERS, AND CLOGGING OF THE DRAIN HOSE.
3. ONCE TANK IS EMPTY, PUT DRAIN HOSE BACK ON THE
PLUG AND TIGHTEN BY TURNING THE T-HANDEL CLOCK WI SE.
DR
AIN ING SOLUTION T ANK
TO DRAIN LEFT OVER CLEANING SOLUTION FROM THE
SOLUTION TANK, PERFORM THE FOLLOWING STEPS.
(SEE FIGURE 19.)
1. ROTATE THE BLUE SOLUTION TANK DR AIN VALVE OUTWARDS.
9. WHEN YOU RUN OUT OF SOLUTION, RAISE THE BRUSHES,
AND CONTINUE TO VACUUM THE REM AINING WATER UNTIL
IT IS CONSUME D. THE SOLUTION SIGHT HOSE IS USED TO
INDICATE THE LEVEL OF DETERGENT REMAINING IN THE
TANK.
10. WHEN YOU ARE READY TO STOP, PICK UP THE
BRUSHES, TURN OFF THE SOLUTION SWITCH, PICK UP THE
SQUEEGEE, AND DRI VE THE MACHINE BACK TO THE
CHARGING AREA. BE SURE TO DRAIN BOTH TANKS BEFORE
STORING M ACHI NE.
PAGE 12
BATTERY
C
HA RGI NG
CAUTION: THE FOLLO WING I NSTRUCTIONS ARE
INTENDED FOR THE 24V CHARGER SUPPLIED WITH
THE MACHI NE. DO NOT USE ANY OTHER
CHARGER WI TH THIS MACHI NE.
CHARGER
SP
ECIFICATIONS
OUTPUT VOLTAGE OF 24 VOLTS.
OUTPUT CURRENT OF 36 AMPS MAX.
4. CHECK THE WATER LEVEL IN EACH BATTERY.
DO NOT CHARGE THE MACHINE UNLESS THE
WATER IS SLIGHTLY HIGHER THAN THE PLATES. IF
NEEDED, ADD ENOUGH DISTILLED WATER TO JUST
SLIGHTLY COVER THE PLATES. DO NOT OVER FILL.
BATTERIES CAN OVERFLOW DURING CHARGING.
REPLACE CAPS BEFORE CHARGING.
5. WITH THE RED CHARGER PLUG DISCONNECTED
FROM THE M ACHINE, PLUG THE CHARGER
POWER CORD INTO A GROUNDED 110 VOLT
STANDARD WALL OUTLET.
(SEE FIGURE 21.)
INPUT VOLTAGE OF 110 VOLTS/60 HZ.
AUTOMATIC SHUT OFF CIRCUIT.
MADE FOR DEEP CYCLE BATTERIES.
DANGER: ALWAYS CHARGE BATTERIES IN A WELL
VENTILATED AREA. BATTERIES EMIT HYDROGEN
GAS. EXPLOSI ON OR FIRE CAN RESULT. KEEP
SPARKS AND FLAME AWAY. SHE ILD EYES WHEN
SERVI CING BATTERIES AND AVOI D CONTACT WI TH
BATTERY ACI D. LEAVE ACCESS PANEL OPEN WHEN CHARGING!
1. TRANSP ORT MACHINE TO A WELL VENTILATED
AREA FOR CHARGING.
2. TURN THE MACHINE OFF.
3. HINGE OPEN THE BATTERY ACCESS PANEL TO
EXPOSE THE BATTERIES. (SEE FIGURE 20.)
(CAUTION ALWAYS WEAR EYE PROTECTION WHEN
BATTERIES ARE EXPOSED)
6. CONNECT THE RED CHARGER PLUG INTO THE
BATTERY CHARGING PORT LOCATED ON THE
LOWER PORTION OF THE STEERING TOWER.
7. THE CHARGER WILL AUTOMATICALLY BEGIN
CHARGING, AND AUTOMATI CALLY SHUT OFF
WHEN FULLY CHARGED (CHECK GAUGE)
8. AFTER THE CHARGER HAS TURNED OFF, UNPLUG
THE RED CHARGER PLUG FROM THE M ACHINE
AND DI SCONNECT THE CHARGER FROM THE
WALL OUTLET.
9. RECHECK THE CELL LEVEL AFTER CHARGING. IF
NEEDED, ADD DISTILED WATER UP TO THE
CORRECT LEVEL. BE CERTAI N TO REPLACE THE
CAPS SECURELY AND TO WIPE OFF THE TOP OF
THE BATTERIES WITH A CLEAN CLOTH.
PAGE 13
M
AINTENANCE
MONTHLY
DAILY MAINTENANCE
1. REMOVE AND CLEAN PADS OR BRUSHES. NEVER
USE SOILED PADS WHEN CLEANING. REPLACE
PADS WHEN THEY BECOME PACKED WITH RESIDUE.
2. REMOVE AND CLEAN DEBRIS FROM THE FLOAT
SHUT-OFF SCREEN LOCATED INSIDE THE RECOVERY
TANK.
3. DRAIN AND RINSE TANKS THOROUGHLY INSPECT
VACUUM HOSE FOR ANY OBJECTS OBSTRUCTING
THE AIR FLOW.
4. RAISE SQUEEGEE AND WIPE BLADES WITH A CLEAN
CLOTH. STORE SQUEEGEE IN THE RAISED POSITION
TO PREVENT DAMAGE OR SETTING OF THE BLADES.
5. WIPE DOWN MACHINE IF NEEDED. USE A
NONABRASIVE, NON SOLVENT CLEANER, OR A
CLEAN DAMP CLOTH.
6. RECHARGE THE BATTERIES IF NEEDED.
MAINTENANCE
1. CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES FOR
WEAR AND SPRING TENSION.
2. CHECK MACHINE FOR WATER LEAKS AND LOOSE NUTS AND
BOLTS.
3. CHECK TO SEE IF BATTERY CABELS ARE TIGHTENED
(TIGHTEN IF NEEDED)
4. CHECK PARKING BREAKE
5. CHECK CONDITION OF SCRUB DECK LIFTING CABLE.
WEEKLY
MAINTENANCE
1. CHECK BATTERY WATER LEVEL IN EACH CELL OF THE
BATTERIES, AND FILL AS NEEDED. ALWAYS USE
DISTILLED WATER TO REFILL BATTERIES. BATTERIES
SHOULD BE FILLED APPROXIMATELY 3/4" TO 1" ABOVE
THE PLATES. OVERFILLING WILL CAUSE THE BATTERIES
TO LEAK DURING CHARGING. THE CHARGING
PROCESS CREATES GAS BUBBLES INSIDE THE BATTERY,
WHICH EFFECTIVELY INCREASES THE VOLUME OF THE
ELECTROLITE.
2. CLEAN BATTERY TOPS TO PREVENT CORROSION.
3. ROTATE BRUSHES. ROTATE THE LEFT TO THE RIGHT
AND RIGHT TO LEFT. ON CYLINDRICAL MODELS
FROM FRONT TO BACK, OR END TO END IF USING
DIFFERENT MATERIALS.
YEARLY
MAINTENANCE
1. CALL YOUR LOCAL DEALER FOR YEARLY MAINTENACE
STORING MACHI
1. BE SURE TO FLUSH THE TANKS OUT COMPLETELY, AND TO
DRAIN ALL WATER FROM THE MACHINE.
2. REMOVE THE RECOVERY TANK LID TO PROMOTE AIR
CIRCULATION.
3. RAISE BRUSHES AND SQUEEGEE.
NE
PAGE 14
P
REVENTATIVE MAINTENANCE RECORDS
USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS
PREVENTATIVE MAINTENANCE CHECKED NOTE
ROTATE BRUSHES _____________ ____________________________________
ROTATE SIDE BROOMS _____________ ____________________________________
DRAIN SOLUTION TANK _____________ ____________________________________
FLUSH SOLUTION SYSTEM _____________ ____________________________________
CLEAN SOLUTION SCREEN _____________ ____________________________________
DRAIN RECOVERY TANK _____________ ____________________________________
FLUSH RECOVERY TANK _____________ ____________________________________
CLEAN VACUUM SCREEN _____________ ____________________________________
ROTATE REAR SQUEEGEE BLADE _____________ ____________________________________
CHECK BATTERY WATER LEVEL _____________ ____________________________________
CHECK BATTERY VOLTAGE _____________ ____________________________________
CHECK CHARGER CONDITION _____________ ____________________________________
CHECK BATTERY CONNECTIONS _____________ ____________________________________
CHECK CHEMICAL LEVEL _____________ ____________________________________
CHECK MACHINE PERFORMANCE _____________ ____________________________________
SCRUBBING POWER _____________ ____________________________________
VACUUM POWER _____________ ____________________________________
CONTROLS WATER ON TURNS _____________ ____________________________________
GAUGES AND CONTROLS _____________ ____________________________________
CHECK WHEEL TRACTION _____________ ____________________________________
OTHER:__________________________ _____________ ___________________________________
OTHER:__________________________ _____________ ___________________________________
PA ST HOUR METER READING: ___________________________________
CURRENT HOUR METER READING: ___________________________________
AVERAGE WEEKLY USAGE: ___________________________________
TECHNICIAN PRINT:_____________________________________________
TECHNICIAN SIGNATURE:________________________________________ DATE:__________ _______
MANAGER SIGNATURE:_________________________________________ DATE:_________________
PAGE 15
P
REVENTATIVE MAINTENANCE RECORDS
USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS
PREVENTATIVE MAINTENANCE CHECKED NOTE
ROTATE BRUSHES _____________ ____________________________________
ROTATE SIDE BROOMS _____________ ____________________________________
DRAIN SOLUTION TANK _____________ ____________________________________
FLUSH SOLUTION SYSTEM _____________ ____________________________________
CLEAN SOLUTION SCREEN _____________ ____________________________________
DRAIN RECOVERY TANK _____________ ____________________________________
FLUSH RECOVERY TANK _____________ ____________________________________
CLEAN VACUUM SCREEN _____________ ____________________________________
ROTATE REAR SQUEEGEE BLADE _____________ ____________________________________
CHECK BATTERY WATER LEVEL _____________ ____________________________________
CHECK BATTERY VOLTAGE _____________ ____________________________________
CHECK CHARGER CONDITION _____________ ____________________________________
CHECK BATTERY CONNECTIONS _____________ ____________________________________
CHECK CHEMICAL LEVEL _____________ ____________________________________
CHECK MACHINE PERFORMANCE _____________ ____________________________________
SCRUBBING POWER _____________ ____________________________________
VACUUM POWER _____________ ____________________________________
CONTROLS WATER ON TURNS _____________ ____________________________________
GAUGES AND CONTROLS _____________ ____________________________________
CHECK WHEEL TRACTION _____________ ____________________________________
OTHER:__________________________ _____________ ___________________________________
OTHER:__________________________ _____________ ___________________________________
PA ST HOUR METER READING: ___________________________________
CURRENT HOUR METER READING: ___________________________________
AVERAGE WEEKLY USAGE: ___________________________________
TECHNICIAN PRINT:_____________________________________________
TECHNICIAN SIGNATURE:________________________________________ DATE:__________ _______
MANAGER SIGNATURE:_________________________________________ DATE:_________________
PAGE 16
LC
D SCREEN MENU DISPLAYSLCD SCREEN MENU DISPLAYS
1
(FIGURE 22.)
1
(FIGURE 24.)
2
SCREEN # 1
1
SCREEN # 2
3
(FIGURE 23.)
4
3
4
SCREEN #3 SCREEN #1 W/ERROR CODE
5
1
6
7
(FIGURE 25.)
5
9
*** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS***
FIGURES 22-25.
1. BATTERY LEVEL INDICATOR - INDICATES THE ENERGY LEVEL R EMAINING IN THE BATTERIES.
(SHOWN ON ALL MENU DISPLAYS)
2. S
3. VA
4. SCRUBBING MOTORS ON - TELLS YOU WHEN THE BRU SH MOTORS ARE RUNNING. (SEE FIGURES 22. AND23.)
5. KEY SWITCH HOUR METER - TELLS YOU THE TOTAL HOURS THE MACHINE HAS ON. (SEE FIGURES 23. AND 24.)
6. SCRUBBING BRUSH HOUR METER - TELLS YOU THE TOTAL HOURS THE BRUSH MOTORS HAVE BEE N USED.
7. TRANSPORT H
8. ERRO
CRUBBING DECK DOWN PRESSURE GAUGE - SETS THE DOWN PRESSURE ON THE BRUSHES. (SEE FIGURE 22.)
CCUM ON - TELLS YOU WHEN THE VACCU M IS ON. (SEE FIGURES 22. AND 23)
(SEE FIGURE 24.)
OUR METER - TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED. (SEE FIGURE 24.)
R WARNING SYMBOL - INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR. (SEE FIGURE 25.)
8
9. DIAGNOSTIC COD E - WHEN THE MACHINE HAS DETECTED AN ER ROR IT WILL DISPLAY THE WARNI NG SYMBOL
AND A DIAGNOSTIC CODE WHICH TELL YOU WHATS WRONG. (SEE FIGURE 25.)
( FOR COMMAN ERROR CODES AND DISCRIPTIONS SEE PAGE 18. AND 19.)
PAGE 17
TROUBLESHOOTING CENTRAL COMMAND
NOTE: THIS MACHINE IS OPERATED BY A SOPYSTI CATED ELECTRONIC "BRAIN" THAT HAS MANY FAIL-SAFES WITHIN IT. THE
BRAIN SELF-ANALYZES PROBLEMS AND FLASHES A FOUR-DI GIT NUMERI C CODE OF WHAT IS WRONG IN THE LCD WINDOW.
MOST OF THESE CODES REQUIRE A TECHNICIAN'S ATTENTION. YOU SHOULD NOT ATTEMPT REPAIRS YOU ARE
UNCOMFORTABLE WITH, ESPECI ALLY I F YOU ARE NOT USED TO WORKI NG ON ELECTRONICS.
THE COM PLETE LIST OF CODES IS PUBLISHED IN THE SIMPLIFIED ELECTRONIC TROBLESHOOTING MANUAL, WHICH IS
AVAILABLE TO TECNI CAL PEOPLE. HOWEVER, WE HAVE INCLUDED THE BASIC CODES THAT YOU CAN USUALLY RESOLVE
YOURSELF.
1. 1E03 AND 1E04 ERROR. CHECK THE SMALL SAFETY
SWITCH NEXT TO THE RED PLUG BELOW THE DASHBOARD.
THIS SWITCH WILL TURN OFF THE TRACTION DRIVE AND
BRUSHES AS A SAFETY FEATURE WHILE THE CHARGER IS
PLUGGED IN. THE SWITCH MAY BE STUCK, OR THE PLUG
TWISTED AT AN ANGLE, ENGAGING THE SWITCH. THIS
CODE WILL ALSO F LASH IF THE WIRING BECOMES VERY
WET. IN THIS CASE, ETHER WAIT UNTIL THE WIRING DRI ES
OUT, OR CALL A TECHNICIAN.
(FIGURE 26.)
(FIGURE 27.)
(FIGURE 28.)
2. 7601 AND 7602 ERROR. PAD CURRENT OVER LOAD.
THIS CAN CAN OCCUR WHEN THE PADS HIT A BUM P IN THE
FLOOR. TO RESTART THE PADS, TURN OFF THE KEY AND
TURN IT ON AGAI N. TO AVOID THIS ERROR, EITHER SLOW
DOWN ON BUM PY PARTS OF THE FLOOR, OR REDUCE
DOWNPRESSURE ON THE PADS.
3. 1600 ERROR. VOLTAGE EXCEEDS THE M AXIMUM.
EITHER THE BATTERIES ARE M IS-WI RED, OR THE CHARGER IS
STILL PLUGGED INTO THE MACHINE.
4. 7700, 7701, 7702, AND 7703 ERROR. THE VACUUM
MOTOR HAS EXCEEDED THEIR AUTHORIZED POWER LIMITS.
TURN OFF KEY AND TURN ON AGAI N TO CLEEAR.
(FIGURE 29.)
PAGE 18
TROUBLESH
(FIGURE 30.)
OOTING CENTRAL COMMAND
5. 7900 AND 7901 ERROR. THE EM ERGE NCY STOP BUTTON
IS OUT
6. 2FO1 ERROR. YOU PRESSED THE F OOT PEDAL BEFOR
TURNING ON THE KEY. TURN OFF THE KEY AND TRY AGAIN,
LEAVING FOOT OFF OF THE PEDAL.
(FIGURE 32.)
(FIGURE 32.)
(FIGURE 30.)
7. 2C00 AND 2C01 ERROR. LOW VOLTAGE WARNI NG.
VOLTAGE HAS DROPPED DOWN BELOW THE MINIM UM
REQUIRED TO OPERATE THE MACHINE. IF YOU WAI T A FEW
MI NUTES, THE BATTERIES MAY COAST UP A BI T IN VOLTAGE,
ALLOWI NG YOU TO DRIVE VERY SLOWLY TO THE
RECHARGE STATION. IF NOT, YOU WILL HAVE TO RELEASE
THE PARKING BRAKE ( ON THE FRONT WHEEL, PULL LEVER
TOWARD THE FRONT OF THE MACHINE TO RELEASE) AND
PUSH THE MACHI NE TO RECHARGEING STATION.
8. 7802 ERROR. THE TRACTION MOTOR WAS USED TO
CLIMB A RAMP, AND WAS RUNNING UP THE RAMP FOR
MORE THAN THE 60 SECONDS ALLOWED FOR THIS. TURN
OFF THE KEY, TURN ON AGAI N, AND CONTINUE. YOU
SHOULD NOT USE THIS MACHINE TO CLIM B RAMPS SO
STEEP AND SO LONG THAT THIS CODE COMES UP
REPEATEDLY, OR YOU COULD OVERHEAT THE TRACTION
MOTOR.
9. ALL OTHER ERROR CODES. TURN OFF THE KEY, AND DISCONNECT THE POSITVE BATTERY CABLE FROM THE BATTERI ES
FOR MORE THAN ONE MINUTE (THE TIM E IS NEEDED TO DRAIN THE BRAIN'S ON-BOARD CAPACITOR). RECONNECT
CABLES, BEING SURE THAT IT IS TIGHT. TOO LOOSE AND YOU WILL BURN BATTERY. IF YOU OVERTIGHTEN THE CABLES YOU
CAN DAMAGE THE BATTERY'S LEAD TERMINAL. TRY AGAIN.
10. IF THE PROBLEMS CANNOT BE SOLVED BY ANY OF THESE SOLUTION CALL YOUR LOCAL DEALER'S SERVICE
DEPARTMENT.
PAGE 19
TROUBLE SHOOTING
PROBLEM
NO POWER, NOTHING OPE RATES
BRUSH MOTOR(S) DO NOT OPERATE
DRIVE MOTOR DOES NOT OPERATE
VACUUM MOTOR DOES NOT OPERATE
C
AUSE
FAULTY KEY SWI TCH
BATTERIES NEED CHARGING
FAULTY BATTERY
LOOSE BATTERY CABLE
MAIN CIRCUIT BRE AKER TRIPPED
BRUSH DECK IS NOT DOWN
FOOT PEDAL IS NOT DEPRESSED
BRUSH CIRCUIT BREAKER TRIPPED
CARBON BRU SHES WORN
FAULTY BRUSH MOTOR OR WIRE S
RECHARGE SWITCH M ISADJUSTED
FAULTY SPEED CONTROLLER OR WIRES
FAULTY DRI VE MOTOR
FAULTY WIRING
CARBON BRU SHES WORN
SQUEEGEE IS IN THE UP POSITION
FAULTY VACUU M SWI TCH
VACUUM CIRCUIT BREAKER TRIPPED
FAULTY VACUU M MOTOR
CARBON BRU SHES WORN
SO
LUTIO N
CONTACT LOCAL SERVI CING DEALER
SEE CHARGING BATTERIES
REPLACE BATTERY
TIGHTEN LOOSE CABLE
WAIT 5 MINUTES FOR AU TO RESET
DETERMIN E CAU SE AND CORRECT
PUT BRUSH DECK DOWN
ENGAGE FOOT PEDAL
WAIT 5 MINUTS FOR AUTO RESET
DETERMIN E CAU SE AND CORRECT
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
ROTATE SQUEEGEE LIFT LEVER DOWN
TRY OPERATING "WHITE " TOGGLE
WAIT 5 MINUTES FOR AU TO RESET
DETERMIN E CAU SE AND CORRECT
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
DRIVE MOTOR RU NS INCORR ECTLY
INSUFFI CIENT SOLUTION FLOW
FAULTY SPEED CONTROLLER OR WIRES
FAULTY POTENTIOMETER
LOOSE WIRES
SOLUTION TANK LOW
FLOW KNOB TURNED DOWN
SOLUTION FI LTER CLOGGED
SOLUTION LI NE CLOGGED
SOLUTION VALVE CLOGGED
PAGE 20
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
REFILL SOLUTION TANK, DRAIN
RECOVERY TANK
MOVE LEVER TO ON
REMOVE COVER AND CLEAN
REMOVE AND BLOW OUT WITH
COMPRESSED AIR
REMOVE COVER AND CLEAN
TROUBLE SHOOTING
PROBLEM
NO SOLUTION F LOW
POOR WATER RECOVERY
POOR WATER R ECOVERY ON TURNS
C
AUSE
NO SOLUTION IN TANK
SOLUTION VALVE OFF
SOLUTION SWITCH OFF
SOLUTION SCRE EN CLOGGED
FAULTY SOLU TION SOLENOI D
FAULTY SOLUTION SWI TCH
RECOVERY TANK IS FU LL
BALL/SCREEN I N RECOVERY
TANK I S CLOGGED
VACUUM HOSE IS CLOGGED
SQUEEGEE IS CLOGGED
SQUEEGEE BLADE IS WORN
FAULTY VACUUM HOSE
VACUUM M OTOR GASKE T TORN
TANK GASKET FAU LTY
DRAIN PLUG LOOSE
VAC M OTOR FAULTY
BATTERY CHARGE LOW
WIPERS WORN
WIPERS CHATTER
SQUEEGEE SWING IS BINDING
INCORRECT SQUEEGEE SI ZE
SO
LUTIO N
FILL SOLUTION TANK
ROTATE LEVER TO ON
TURN SOLUTION SWITCH ON
REMOVE AND CLEAN SCREEN
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
EMPTY RECOVERY TANK
REMOVE SCREEN AND CLEAN
REMOVE DEBRIS
REMOVE DEBRIS
ROTATE OR REPLACE BLADES
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
TIGHTEN L ID
CONTACT LOCAL SERVI CING DEALER
CHARGE BATTERIES OVERN IGHT
REPLACE WI PER MATERIAL
TIGHTEN PI VOT POINTS
CONTACT LOCAL SERVI CING DEALER
CONTACT LOCAL SERVI CING DEALER
REAR TIRES NOISY
POOR TRACTION
SHORT RUN TIME
BEARING DRY
FAULTY HU BS
EXCESSIVE BRUSH PRE SSURE
WORN DRIVE TIRE
HEAVY SOAP CONCENTRATION
BATTERIES RUN DOWN
BATTERIES STILL DOWN
BATTERIES LOW ON WATER
BATERI ES OVER CYCLED
PAGE 21
GREASE BEARINGS
CONTACT LOCAL SERVI CING DEALER
REDUCE PRESSURE WI TH SWITCH
CONTACT LOCAL SERVI CING DEALER
CHARGE BATTERIES TWI CE
CONTACT LOCAL SERVI CING DEALER
FILL WI TH DISTILLED WATER TO 3/4"
ABOVE THE LEAD PLATES
CONTACT LOCAL SERVI CING DEALER
M OD EL 3 000/34 00
M ACHINE PA RTS SECTION
TANKS ARE MADE IN RED AND YELLOW. IF YOU NEED YELLOW USE THE
ALTERNATE PART NUMBER. IF YOU NEED RED PARTS, USE THE NORMAL PART.
IF THERE IS ONLY ONE PART NUMBER, THAT IS THE ONLY COLOR THAT PART
COMES IN.
PAGE 22
BLANK
22
21
SO L UTION TANK
20
24
34
16
19
18
2
33
30
31
46
36
32
12
39
42
33
49
3
40
34
17
36
45
11
33
41
13
27
37
LOWER BODY
4
35
38
43
48
23
5
26
29
22
44
7
38
41
8
10
25
9
15
1
28
14
6
PAGE 23
Item Part No. Alt. Part No. Description Comments Qty
1 32-4141 32-4140 SOLUTION TANK 1
2 32-4150 1/4 ID X 18" TUBE 1
3 32-7190 TANK CABLE 1
4 32-1087 BATTERY WALL 1
5 32-1090 ACTUATOR MO UNT PANEL 1
6 32-1480 BATTERY TRAY LINER 1
7 32-4010 FILL DOOR 1
8 32-4020 FILL DOOR GASKET 1
9 32-4025 FILL DOOR SCREEN 1
10 32-4026 3/4 ID X 42" TUBE 1
11 21-7105 HDPE WEAR STRIP 1
12 21-7110 PIVOT & GUIDE 1
13 21-7120 LIFT LEVER RETAINER 1
14 290-2110 L 16 H BATTERY 6 VOLT 395 AH 4
15 290-4149 1/4" NPT X 1/4" BARB X 90 DEG 2
16 21-2030 LATCH BAR 1
17 21-2230 MICRO SWITCH 1
18 21-4042 1/2 STREET ELBOW 1
19 21-4043 1/2 NPT TO 3/4 BARB 1
20 21-4048 1/2 MNPT TO 3/8 PLUG, BR. 1
21 21-7100 SQUEEGEE LEVER 1
22 21-7101 LIFT KNOB 2
23 21-1032 WARNING PLATE 1
24 21-1180 HANDLEBAR 1
P/N 21-1180 COMES COMPLETE W/ 7-228 & 7-229
25 21-1381 14" 2 X 4 SPACER 2
26 4-101 21-0101 SERIAL NUMBER PLATE 1
27 H-71614 RPH #10-32 X 5/8" SS 2
28 5-447 1/2" NPT TO 1/2" BARBED ELBOW 1
29 5-728 DETERGENT WARNING PLATE 1
30 7-228 SWITCH MNT PLATE 2
31 7-229 PUSH BUTTON SWITCH 2
32 H-00302 SPACER 3
33 H-71063 LW 1/4" SS 11
34 H-70003 HCS 1/4"- 20 X 3/4" SS 7
35 H-73780 BHSCS 5/16-18 X 1 10
36 H-72493 RPH #4-40 X 1" 2
37 32-8000 8" CONTINUOUS HINGE 2
38 H-71065 LW 5/16" SS 11
39 H-70711 HN 5/16"- 18 SS 3
40 H-71004 FW #4 X .3125 SS 2
41 H-70053 HCS 5/16"- 18 X 3/4" SS 15
42 H-70711 JN 5/16"- 18 SS 1
43 H-72904 PPH SMS #6 X 1/2" SS 6
44 H-72904 PPH SMS #6 X 1/2" SS 12
45 H-73752 BHSCS 1/4-20 X 1/2" 4
46 H-76063 FW 5/16" NYLON 2
47 H-78009 FW 3/16" X 7/16" SS 6
48 H-70854 NYLOK #4-40 SS 2
49 H-NJ05C JNYL 5/16"- 18 SS 1
PAGE 24
28
26
25
Re co very Tank
6
5
Upper Body
11
3
4
26
24
27
10
21
22
2
19
29 18
13
14
9
11
23
20
23
16
15
12
27
8
1
17
7
17
PAGE 25
Item Part No. Alt. Part No. Description Qty
1 32-7010 32-7011 RECOVERY TANK 1
2 7-712 OVERFILL SHUTOFF BALL 1
3 32-4091 VACUUM COVER, LOWER 1
4 32-4090 VACCUUM LID GASKET 1
5 32-4080 VACUUM BALL PLATE 1
6 32-4050 VACUUM COVER, UPPER 1
7 290-7210 DRAIN HOSE 1
8 21-4095 VAC MOTOR SCREEN 1
9 21-40 74 VAC HOSE, 31" 1
10 21-4060 6" LANYARD 1
11 21-4072 HOSE CUFF, 1 1/2" 2
12 38-734 BLOWER RING 1
13 38-738 STRAINER GASKET 1
14 38-742 SCREW ON LID GASKET 1
15 5-225 VAC MOTOR 1
16 5-708A VAC MOTOR GASKET 1
17 5-719 CLAMP 1 9/16 - 2 1/2 " SS 2
18 7-425 TANK SCREW ON LID W/GASKET 1
19 7-711A SCREEN STRAINER 1
20 H-00221 FTS 1/4"- 20 X 5" SS 3
21 H-255HD STUD 1/4"- 20 X 1" 2
22 H-36202 JN 1/4"- 20 2
23 H-70710 HN 1/4"- 20 SS 6
24 H-70858 NYLOK #10-32 SS 1
25 H-70910 WINGNUT 1/4"- 20 SS 2
26 H-71009 FW #10 SS 4
27 H-71063 LW 1/4" SS 6
28 H-72566 RPH #10-32 X 1" SS 3
29 H-72916 PPH SMS #8 X 3/4" SS 6
PAGE 26
Ch assis
27
TO 32-4140,
SEE SOLUTION TANK &
LOWER BODY, Pg 21-22
29
32
25
1
34
24
3
S
5
O
T
S
I
D
E
E
S
S
A
,
6
4
4
ÂR
C
S
K
g
P
,
Y
D
A
E
H
B
U
8
2
-
7
2
22
29
32
20
16
21
15
23
25
26
14
2
30
5
18
FOR MACHINES WITH
SERIAL # 4000 AND HIGHER
USE PART NUMBER 21-4500
7
6
4
31
28
30
33
7
17
32
PAGE 27
29
13
9
13
11
12
8
11
10
Item Part No. Description Comments Qty
1 32-1000 MAINFRAME 1
2 32-1010 FRAME BRACE 2
3 32-1030 BRUSHHEAD PIVOT PLATE 1
4 32-1051 SPLASH BRACKET 1
5 32-1052 SPLASH BAND 1
6 32-1055 REAR SPLASH CURTAIN 1
7 32-3000 EUCLID TRANSAXLE MODEL 278 1
8 32-3040
32-3045
32-3050
32-3055
TIRE, GRAY, PNEUMATIC, 4.10/3.50-5
TIRE, BLACK, PNEUMATIC, 4.10/3.50-5
TIRE, GRAY, FOAM, 4.10/3.50-5 TIRE,
BLACK, FOAM, 4.10/3.50-5
9 32-3042 HUB ASSEMBLY 2
10 32-3043 LUG NUT 5/16"-18 SS 8
11 32-3044 FW .75 ID X 1.13 OD X .01 4
12 32-3045 WOODRUFF KEY .188 X .625 2
13 32-3046 .75 SNAPRING 4
14 32-4031 1/2" ID CLEAR HOSE, 34" LG 1
15 32-4032 1/2" ID CLEAR HOSE, 4" LG 1
16 32-4033 1/2" ID CLEAR HOSE, 6" LG 1
17 21-1010 AXLE MOUNT 2
18 7-245 ADJ SOLUTION FLOW VALVE 1
20 5-447 1/2" NPT TO 1/2" BARBED ELBOW 1
21 5-913 INLINE FILTER 1
22 7-130 CASTER 2
23 H-081 CLAMP 7/16"- 25/32" SS 2
2
24 H-70003 HCS 1/4"- 20 X 3/4" SS 2
25 H-70055 HCS 5/16"- 18 X 1" SS 8
26 H-78015 FW 5/16" X 3/4" SS 4
27 H-74429 CB 5/16"- 18 X 3/4" SS 8
28 H-70710 HN 1/4"- 20 SS 2
29 H-70711 HN 5/16"- 18 SS 11
30 H-70858 NYLOK #10-32 SS 20
31 H-71063 LW 1/4" SS 2
32 H-71065 LW 5/16" SS 8
33 H-71671 HXMS #10-32 X 1/2" SS 8
34 H-72684 FHP 10-32 X 3/4" SS 12
PAGE 28
D isk Brush He ad s
7
53
52
68
63
11
66
2
67
9
10
9
13
8
12
18
6
29
24
2
64
65
18
30
33
30
17
14
41
31
29
32
20
14
4
3
37
38
35
15
21
23
22
5
24
41
36
39
42
54
1
47
59
45
61
56
42
*
35
25
58
70
71
57
60
69
19
20
27
28
26
16
34
PAGE 29
Item Part No. Description Qty
1 7-402 SCRUB HEAD PLATFORM 1
2 7-165 SWITCH BRACKET 1
3 32-1350 MODEL 3000 LEFT JAW 1
4 7-134L LH JAW HINGE 1
5 32-1310 33" JAW SPLASH CURTAIN 1
6 32-1030 BRUSHHEAD PIVOT PLATE 1
7 32-1090 ACTUATOR MOUNT PANEL 1
8 32-4031 1/2" ID CLEAR HOSE, 34" LG 1
9 7-169 SWITCH BRACKET ARM 1
10 H-70003 HCS 1/4"- 20 X 3/4" SS 7
11 H-70860 NYLOK 1/4"- 20 SS 1
12 H-RUE22 1/2" RUE RING COTTER 1
13 H-ZCP234 1/2" X 2 5/8" CLEVIS PIN 1
14 38-222 MOTOR 1 HP X 350 RPM 2
15 5-447 1/2 NPT X 1/2" BARB ELBOW 2
16 5-446 1/2 " PLASTIC BARB TEE 1
17 7-4034 REINF. HOSE 5/8 ID X 18" LG 1
18 H-77862 NYLOK 3/8"- 16 SS 11
19 H-71067 LW 3/8" SS 8
20 H-70105 HCS 3/8"- 16 X 1" SS 16
21 H-72565 RPH #10-32 X 3/4" SS 2
22 H-07005 1/2" NPT LOCKNUT 4
23 H-78LC 7/8 LOOP CLAMP 2
24 H-70858 NYLOK #10-32 SS 29
25 SEE PAGE 4 SCRUB BRUSH 2
26 40-423 BRUSH SCISSOR LOCK 2
27 H-72597 PPH 1/4-20 X 1.50 SS 4
28 H-71013 FW 1/4" X 5/8" SS 10
29 32-1240 LATERAL ARM 4
30 290-1265 SCRUB ARM BRACKET 2
31 290-1245 3/8" ID, 1/2" OD, 3/8" LG, FLANGE
BEARING
32 290-1247 FW BRONZE .50" ID X 1.0" OD X .062 8
33 H-70103 HCS 3/8"-16 X 3/4" SS 8
34 7-4034 REINF. HOSE 5/8 ID X 18" LG 2
35 32-1220 33" JAW BAND 2
36 7-122F JAW CURT CLAMP FRT
MODEL 35
8
2
Item Part No. Description Qty
37 7-126 HD ROLLER BRACKET 2
38 7-125A ROLLER 2
39 H-11380 HB5/8"- 11 X 11" 2
40 H-37038 JNYL 5/8"- 11 2
41 7-134 HINGE BRACKET 2
42 H-72684 FHP 10-32 X 3/4" SS 23
43 H-70001 HCS 1/4"-20 X 1/2 SS" 2
44 H-NJ04C JNYL 1/4" - 20 SS 4
45 H-71016 FW 5/16" X 7/8" USS 10
46 H-70053 HCS 5/16"- 18 X 3/4" SS 4
47 H-71065 LW 5/16" SS 10
48 H-70711 HN 5/16"- 18 SS 8
49 H-71063 LW 1/4" SS 4
50 H-70710 HN 1/4"- 20 SS 4
51 H-29049 PPH #10-32 X 1/2" 1
52 32-1360 MODEL 3000 RIGHT JAW 1
53 7-134R RH JAW HINGE 1
54 32-1310 33" JAW SPLASH CURTAIN 1
*
55 H-13053 HCS 5/16"-18 X 3/4" 4
56 7-162 CHANNEL GUARD, FRONT 1
57 7-166 FRONT SPLASH CURTA IN 1
58 7-167 FRONT CURTAIN BAND 1
59 7-133A DET RING PIN, 1/2" X 2" 1
60 7-133B RETAINING CABLE 1
61 H-77205 HCS 1/2"-13 X 1" SS 2
62 H-77864 NYLOK 1/2"-13 SS 2
63 5-223 LIMIT SWITCH 2
64 H-33066 FW #4 SAE 4
65 H-28679 PPH #4-40 X 1" 4
66 H-37006 NYLOK #4-40 4
67 H-00288 PPH #10-32 X 2 1/2" SS 3
68 290-2210 ACTUATOR, 1000 LB. LOAD (20:1) 1
69 21-5000 BRUSH DRIVER 2
70 H-99001 FW 3/8" SS 2
71 H-70055 HCS 5/16"- 18 X 1" SS 2
* 32-1311 - FITS 30" JAWS
* 32-1310 - FITS 33" JAWS
PAGE 30
Dual Disk
Shroud System
26
7
15
18
24
3
TO 32-4140
OR 32-4141
19
25
12
25
23
22
22
22
27
26
21
21
16
18
2
26
1
17
11
10
8
28
4
14
28
17
6
13
5
20
18
24
9
26
21
5
20
PAGE 31
Item Part No. Description Comments Qty
1 32-1101 LEFT SHROUD (17") 1
2 32-1111 RIGHT SHROUD (17") 1
3 32-1142 BANDEAU COVER 1
4 32-1165 SHROUD SPLASH CURTAIN (17") 1
5 32-1120 END SHROUD SUPPORT 2
6 32-1124 RIGHT SHROUD BAND (17") 1
7 32-1126 ROLLER BRACKET 2
8 32-1136 LEFT SHROUD BAND (17") 1
9 32-1138 CENTER SHROUD SUPPORT 1
10 21-1127 ROLLER 2
11 21-1115 SHROUD HINGE 1
12 5-760B SIDE WHEEL (GREY) 2
13 5-786 WINGNUT 3/8" - 16 2
14 7-402 SCRUB HEAD PLATFORM 1
15 H-11321 HB 5/8"- 11 X 4 1/2" 2
16 H-37038 JNYL 5/8"- 11 2
17 H-70001 HCS 1/4"-20 X 1/2 SS" 4
18 H-70003 HCS 1/4"- 20 X 3/4" SS 20
19 H-70065 HCS 5/16"- 18 X 3" SS 2
20 H-70103 HCS 3/8"-16 X 3/4" SS 2
21 H-70710 HN 1/4"- 20 SS 18
22 H-70711 HN 5/16"- 18 SS 6
23 H-70858 NYLOK #10-32 SS 13
24 H-71013 FW 1/4" X 5/8" SS 14
25 H-71016 FW 5/16" X 7/8" USS 4
26 H-71063 LW 1/4" SS 24
27 H-71065 LW 5/16" SS 2
28 H-72682 FHP #10-32 X 1/2" SS 13
PAGE 32
Squee g ee
Suspension
35
40
SHOWN FOR
REFERENCE ONLY
36
20
19
20
28
28
17
16
22
18
15
29
26
20
7
39
6
38
33
27
15
30
31
21
9
21
37
8
34
34
12
14
13
5
25
24
32
1
2
4
23
11
SIZE STAMP
ORIENTED AS
SHOWN
10
3
PAGE 33
Item # Part # Description Comments Qty
1 22-7181
25-7181
28-7181
290-7181
2 22-755G
25-755G
28-755G
290-756G
3 22-7170
25-7170
28-7170
290-7170
4 22-754G
25-754G
28-754G
7-753G
5 22-7160
25-7160
28-7160
290-7160
6 21-7220 SQUEEGEE TRAIL MOUNTS 2
7 21-7610 SQUEEGEE TRIANGLE PLATE 1
8 32-7150 SQUEEGEE TRAIL ARM 1
9 21-7140 SQUEEGEE SWING PLATE 1
10 H-72555 PPH #10-32 X 1 3/4" SS 2
11 H-00249 PPH #10-32 X 2 1/4" SS 4
12 H-00288 PPH #10-32 X 2 1/2" SS 2
13 H-RUE8 1/4" RUE RING COTTER 2
14 H-00568 STUD 3/8"- 16 X 2 1/2" SS 2
15 H-70105 HCS 3/8"- 16 X 1" SS 2
16 H-70003 HCS 1/4"- 20 X 3/4" SS 4
17 H-10831 HCS 5/16"- 18 X 3" FT 2
18 H-71063 LW 1/4" SS 4
19 5-760B SIDE WHEEL (GREY) 2
20 H-33080 FW 5/16" SAE 6
21 H-76063 FW 5/16" NYLON 4
22 5-786 WINGNUT 3/8"-16 NICKEL 2
23 H-70908 WINGNUT 10-32 SS 8
24 5-757B BUSHING .255" X 1.03" 2
25 21-7570 BACK UP WHEEL (GREY) 2
26 21-7205 PALM GRIP KNOB, 3/8-24 1
27 H-10055 HCS 3/8"- 24 X 3.5" SS 1
28 H-36104 HN 5/16"-18 4
29 H-13061 HCS 5/16"- 18 X 2" 1
30 H-70811 JAM NUT 5/16-18 SS 1
31 H-36106 HN 3/8"-16 2
32 5-846 PIVOT SHAFT 2
33 H-71017 FW 3/8" SS 1
34 H-70812 JAM NUT 3/8-16 SS 2
35 H-70103 HCS 3/8"-16 X 3/4" SS 2
36 HZCP44 CLEVIS PIN 1/4 X 1 1/2" 2
37 21-7690 POLYURETHANE SPRING 2
38 7-782C 5/16 CLEAR TUBING 1
39 21-7240 SPRING 1
40 21-7130 SQUEEGEE CROSS MEMBER 1
30" SQUEEGEE WELDMENT
35" SQUEEGEE WELDMENT
38" SQUEEGEE WELDMENT
45" SQUEEGEE WELDMENT
30" SQUEEGEE BLADE, FRONT
35" SQUEEGEE BLADE, FRONT
38" SQUEEGEE BLADE, FRONT
45" SQUEEGEE BLADE, FRONT
30" SQUEEGEE BAND, FRONT
35" SQUEEGEE BAND, FRONT
38" SQUEEGEE BAND, FRONT
45" SQUEEGEE BAND, FRONT
30" SQUEEGEE BLADE, REAR
35" SQUEEGEE BAND, REAR
38" SQUEEGEE BLADE, REAR
45" SQUEEGEE BLADE, REAR
30" SQUEEGEE BAND, REAR
35" SQUEEGEE BAND, REAR
38" SQUEEGEE BAND, REAR
45" SQUEEGEE BAND, REAR
1
1
1
1
1
PAGE 34
Cylindrical
Mechanical
28
22
24
31
2
33
5
20
25
18
32
35
32
30
10
14
12
35
1
19
23
23
23
11
6
27
36
36
7
23
21
16
30
30
34
8
PAGE 35
13
34
26
15
3
17
4
29
36
Item Part # Description Comments Qty
1 1-305 BEARING HOUSING 2
2 22-7970 MOVABLE IDLER ARM 1
3 22-8300 DRIVE CHAIN 1
4 22-9021 CHAIN GUARD 1
5 290-8260 10 TOOTH SPROCKET 1
6 4-317 IDLER PULLEY 1
7 4-319 TENSION SPRING 1
8 5-793 IDLER SPACER 1
9 5-796 GREASE (USE ONLY OEM GREASE -
1
NOT SHOWN)
10 5-798 SPRING PIVOT 1
11 5-822 Spacer, 1/4" ID, 3/8" OD, 11/16" Long 1
12 5-824 DRIVE BEARING 2
13 5-827 20 TOOTH SPROCKET 1
14 5-828 22 TOOTH SPROCKET 2
15 5-831 MASTER LINK 1
16 5-837 BROOM DRIVER 2
17 5-845A WINDLACING - (WEATHER STRIPPING) 1
18 H-00272 SCS 1/4"- 20 X 1.0" 1
19 H-00279 WASHER 5/8 TEFLON 1
20 H-01343 1/8" X 1/8" X 3/4" KEY 1
21 H-15009 HCS 1/4"- 20 X 1-1/2" GRADE 8 1
22 H-255HD STUD 1/4"- 20 X 1" 2
23 H-33208 F W 1/4" X 1 1/4" 4
24 H-36202 JN 1/4"- 20 2
25 H-68011 SNAPRING .5" 1
26 H-70145 HCS 3/8-24 X 1 3/4" SS 1
27 H-70710 HN 1/4"- 20 SS 1
28 H-70732 HN 3/8"- 24 SS 1
29 H-71013 FW 1/4" X 5/8" SS 2
30 H-71017 FW 3/8" SS 3
31 H-72682 FHP 10-32 X 1/2" SS 1
32 H-76063 FW 3/8" NYLON 2
33 H-93580 SCS 1/4"- 20 X 1 1/4" 1
34 H-98025 WASHER 3/8 GRADE 8 2
35 H-K1432 3/16" X 1/2" KEY 4
36 H-NJ04C JNYL 1/4" - 20 SS 4
PAGE 36
Cylindrical
60
49
66
30
45
13
32
29
33
39
56
40
51
27
59
53
67
15
21
52
22
65
43
48
4
48
19
25
56
35
Mechanical
17
14
65
14
35
20
52
50
58
62
55
45
19
61
24
10
57
46
50
11
24
16
57
53
53
58
12
31
33
49
8
48
47
42
9
41
34
14
3
48
68
59
37
37
37
56
6
18
28
1
26
1
7
51
52
23
58
54
64
59
63
38
5
18
36
2
44
PAGE 37
Item Part No. Description Qty
1 1-421 IDLER BEARING 4
2 21-1127 ROLLER 6
3 22-2110 2 HP MOTOR 1
4 22-8430 ADJ. LATERAL ARM 2
5 22-9021 CHAIN GUARD 1
6 25-8320
28-8320
5-832
7 25-9050
28-9050
7-811
8 28-1126 RH ROLLER BRACKET 1
9 28-1127 LH ROLLER BRACKET 1
10 28-9001 FAN MOUNT PLATE 1
11 28-9005 FAN PLATE MOUNT 1
12 28-9060 HOPPER SPLASH SHIELD 1
13 28-9070 SPLASH SHIELD HOPPER STRIP 1
14 290-1243 3/8" ID, 1/2" OD, 1/4" LG BEARING 8
15 290-1265 SCRUB ARM BRACKET 2
16 290-8355
290-8360
290-8365
17 32-1030 BRUSHHEAD PIVOT PLATE 1
18 32-9000 32" CYL BRUSH HEAD 1
19 32-9020 CYLINDRICAL LIFT ARM 1
20 5-212 COOLING FAN 1
21 5-221 ACTUATOR; 1000 LB. LOAD (10:1) 1
22 5-223 LIMIT SWITCH 2
23 5-801 IDLER DOOR 1
24 5-829 FLANGE BEARING 2
25 5-834 HOPPER HANDLE 1
26 5-838 BRUSH IDLER 2
27 5-849 RECESSED HANDLE 1
28 5-858 IDLER SHAFT 2
29 7-165 SWITCH BRACKET 1
30 7-169 SWITCH BRACKET ARM 1
31 8-613 FLEXIBLE COUPLER 1
32 H-00288 PPH #10-32 X 2 1/2" SS 3
33 H-00531 JNYL 3/8- 24 SS 2
34 H-00797 FW 17.3mm X 33.2mm X 1.6mm 2
35 H-01125 3/16" X 1" KEY 2
36 H-11380 HB 5/8"- 11 X 11" 2
37 H-17002 FW 17mm NYLON 6
38 H-19918 FB CASHD 5/16"- 18 X 1" 4
39 H-28679 PPH #4-40 X 1" 4
40 H-33066 FW #4 SAE 4
41 H-35313 17mm SNAP RING 2
42 H-36104 FN 5/16"-18 6
HOPPER RAIL, 25"
HOPPER RAIL, 28"
HOPPER RAIL, 32"
25" HOPPER
28" HOPPER
32" HOPPER
DRIVE SHAFT, 25" CYL
DRIVE SHAFT, 28" CYL
DRIVE SHAFT, 32" CLY
1
1
1
Item Part No. Description Qty
43 H-37006 NYLOK #4-40 4
44 H-37038 JNYL 5/8"- 11 2
45 H-70005 HCS 1/4"- 20 X 1" SS 4
46 H-70055 HCS 5/16"- 18 X 1" SS 2
47 H-70055 HB 5/16"- 18 X 1" SS 2
48 H-70105 HCS 3/8"- 16 X 1" SS 15
49 H-70145 HCS 3/8"- 24 X 1 3/4" SS 2
50 H-70711 HN 5/16"- 18 SS 4
51 H-70712 HN 3/8"-16 SS 10
52 H-70858 NYLOK #10-32 SS 11
53 H-70860 NYLOK 1/4"- 20 SS 6
54 H-70911 WINGNUT 5/16"- 18 SS 3
55 H-71016 FW 5/16" X 7/8" USS 2
56 H-71017 FW 3/8" SS 12
57 H-71063 LW 1/4" SS 4
58 H-71065 LW 5/16" SS 7
59 H-71067 LW 3/8" SS 15
60 H-72563 RPH #10-32 X 1/2" SS 8
61 H-72565 RPH #10-32 X 3/4" SS 2
62 H-72684 FHP 10-32 X 3/4" SS 9
63 H-72710 FHP 1/4"- 20 X 1" SS 3
64 H-73815 BHSCS 3/8"- 16 X 1" SS 2
65 H-77862 NYLOK 3/8"- 16 SS 4
66 H-CP238 1/2" X 3" CLEVIS PIN 1
67 H-RUE22 1/2" RUE RING COTTER 1
68 SEE PAGE 4 CYLINDRICAL BRUSH 2
PAGE 38
10 12
4
6 10
5
9
82
3
CENTRAL
37
36
3
2
COMMAND II
13
14
15
16
17
18
19
20
21
22
23
24
29
1
7
25
27
29
332631
11
32
33
38
3528 34
PAGE 39
Item Part No Part Description Qty
1 290-2020 BRACKET 1
2 7-283 SWITCH, TOGGLE, MOM/OFF/MOM (DPDT) 2
3 7-292 5K POTENTIOMETER 2
4 H-01196 PROTECTIVE BOOT, TOGGLE SWITCH, (RED) 1
5 21-4520 SPEED CONTROL KNOB, RED 1
6 290-2891 LCD SCREEN 1
7 5-293 15 AMP RELAY 1
8 7-229 PUSH BUTTON SWITCH 1
9 H-01200 PROTECTIVE BOOT, TOGGLE SWITCH, (BLACK) 1
10 8-231 SWITCH, ON-OFF ROCKER SPST 2
11 7-285A CIRCUIT BREAKER - 30A 1
12 21-4510 SOLUION CONTROL KNOB, BLUE 1
13 H-85985 HOLE PLUG 1/2" 2
14 8-235 KEY SET (REPLACE) 1
15 5-892 TOGGLE, ON-OFF SPST 2
16 H-01199 PROTECTIVE BOOT, TOGGLE SWITCH, (BLUE) 1
17 H-01198 PROTECTIVE BOOT, TOGGLE SWITCH, (GREEN) 1
18 7-837 FUSE RESETTABLE 2 AMP 1
19 21-2008 CONTROL PANEL 1
20 4-234 KEY SWITCH 1
21 H-37408 KEPS NUT 10-32 8
22 E-3HBB 3 HOLE BUSS BAR 2
23 21-2007 COMPONENT PLATE 1
24 5-289 CIR BREAKER 24V 50A 3
25 21-2006 WINDLACING (NOT SHOWN) (WEATHER STRIP) 1
26 H-31290 PPH SMS #8 X 1/2" 10
27 E-5HBB 5 HOLE BUSS BAR 2
28 7-287 BUSS BAR UHMW 2
29 290-2815 CIR. BREAKER - 15A, 24V 2
30 H-28902 RPH #8-32 X 1" 4
31 H-37406 KN #8-32 4
32 21-2230 MICRO SWITCH 1
33 4-257 CONNECTOR, RED 50 1
34 H-28902 RHP MS #8-32 X 1" 1
35 290-2890 COMPUTER CONTROL 1
36 5-300 EMERGENCY SHUT OFF (OPT) 1
37 5-301 EMERG LEGEND PLATE (OPT) 1
38 5-302 EMERG CONTACT BLK (OPT) 1
PAGE 40
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