FactoryCat 34 Operator, Parts, & Service Manual

Download

Page 1

Operator, Parts, &

Service Manual

ACTORY

R.P.S. Corporation Phone: 1-800-634-4060 P.O. Box 368 Fax: 1-866-632-6961 Racine, Wisconsin 53401

www.factorycat.com

Model 34

Industrial Sweeper

Edition 7, World Rights Reserved.

Page 2

SAFETY WARNINGS!

1. READ THI S MANUAL CAREFULLY BEFORE OPERATING, ADJUSTING OR REPAIRING THIS MACHINE.

2. CHARGING THE BATT ERY WILL PRODUCE EXPLOSIVE HYDROGEN GAS.

Do not smoke or allow an open flame near a charging battery. Do not charge battery with the hood (lid) of the machine closed or hydrogen gas may accu mulate wit hin.

3. DRESS SAFELY.

Do not wear rings or metal wrist watches while working on this machine. They can cause an electrical short, which, in turn, can cause burns.

Do not work on this m achine while we aring a tie, scarf or other dangling neckwear. These can tangle in the rotating brooms, belts, and pulley s and cause ser ious injury or even death.

4. OPERATE THE SAFETY SWITCH MANUALLY ONLY FOR REPAIR AND

MAINTENANCE PROCEDURES AS OUTLINED IN THIS BOOK.

This safety switch stops the motors whenever the hood (lid) is raised.

5. DO NOT USE THIS MACHINE AS A STEP LADDER OR CHAIR.

6. MACHINE IS HEAVY. DO NOT LIFT IT UNAIDED. DO NOT USE HANDLEBAR AS LIFTING POINT.

7. DO NOT WORK ON UNDERSIDE OF MACHINE WITHOUT PROPERLY SUPPORTING UNIT.

8. MAKE SURE HOOD (LID) IS SECURED IF YOU WORK UNDER IT AROUND OTHER PEOPLE.

Another person may accidentally bump the lid in its over-center position, causing it to come down on you while you work beneath it.

9. IF YOU PLAN TO LEAVE YOUR MACHINE FOR EVEN A MINUTE, TURN OFF THE MAIN POWER SWITCH AND SET THE PARKING BRAKE.

PAGE 1

Page 3

SHORT LI ST OF DO'S AND DON' TS

1. TO GO: Pull on the

clutch lever gently, to propel the machine forward. Pull harder to go faster

4. TO SWEEP: The side

broom has to be on the floor. Use right-hand lever to lower it. Pull lever back, then to left.

2. TO STOP: Let go of the

clutch lever to roll to a stop. Push down and forward on the lever to set the brake.

Single switch, controls main broom and side broom. On two switch models, use right hand switch for side broom.

3. TO SWEEP: The main

broom has to be on the floor.

Use left-hand lever to lower it.

Pull lever back, then to right

5. DON'T RUN BATTERY

ALL TH E WAY DOWN!! The

machine will begin to slow and a red light will come on when battery is about to go

dead. When this happens, stop

sweeping immediately, and go

back to base to recharge. If

battery runs down too low, the

automatic on-board charger

will not pick it up again unless

you run the charge through

two charge cycles.

6. TO RECHARGE: Open the

hood and plug in charger. A green light will turn on, when light turns off, battery is fully charged.

7. BATTERY NEEDS WATER. Check battery

water every two weeks. Fill half-way to ring with distilled water. Do not overfill. Do not let acid spill on battery or on machine. If it does, flush with water, and sprinkle with baking soda on the spill.

PAGE 2

8. KEEP CRANK VERTICAL:

Before emptying hopper, turn

crank fast 10 times. Crank must

be vertical to open the hopper.

Page 4

SHORT LIST OF DO'S AND DON'TS

10. SIDE BROOM ADJUSTM ENT.

Very Important. Your side broom must not be squashed flat, but must look like this.

RIGHT!

The broom must be mounted in the top hole of the broom shaft, and the adjusting screw must be screwed in so broom just touches the floor in front.

W RONG!

If adjusted too flat, your machine's side broom will shut itself off periodically to cool down the motor. You will sweep poorly and severely damage the side broom.

11. GOTT A SWEEP GREAT.

No kidding. This is the world's best walk-behind sweeper. If your sweeper isn't sweeping

just great, seems hard to use, or is making funny noises.....Something is Wrong. Here is

what to do:

1. Read this book.

2. Call your dealer for info or service. If you forgot your dealer's name, call the Factory toll free

800-634-4060, and we will give you his name and phone number.

PAGE 3

Page 5

IDE

NTIFYI NG

THE CONTROLS

Main Broom Position Lever.

Side Broom Position Lever.

Main Power On/Off Switch.

(On single switch machines, this switch has three positions, and can also turn on the side broom.)

Side Broom On/Off Switch.

(Not found on single switch machines.)

Clutch and Brake Lever.

Adjustable Handlebar. Handlebar Adjustment Clamps. (4)

Filter Shaker Crank.

Hood Latch.

Side Broom Adjustment Knob.

10.

Battery Andersen Connector

11. Vaccuum Bypass.

12.

Dust Filter Access Plate.

13. Hour Meter (or optional Battery

14. Condition Meter).

On-Board Electronic Battery

15. Charger.

Clutch & Brake Cable Adjustment.

16. Safety Shut-Off Switch (operated

17. by closing the hood).

18.

Low Battery Light.

PAGE 4

Page 6

HOW IT WORKS

Main Broom, which is tubular in shape, and extends across width of machine, rotates in direction shown, pushing dirt and debris into hopper.

Side broom (when used) picks up dirt in corners and pushes it toward the middle of the machine where the main broom picks it up.

The main broom creates dust. The

3. automatic vaccuum system sucks up this dust; then, the filter catches it.

The filter empties into the hopper. It is cleaned by turning the crank at the rear of the machine, which shakes the filter clean.

A drive system is provided. Pulling the lever on the handlebar operates a clutch wheel. The clutch wheel drives both rear wheels via a differential axle.

A parking brake is provided. It stops the clutch wheel from turning, which locks up both rear wheels.

Power for the main broom, vaccuum fan, and drive system all comes from a large electric motor. A second motor drives the side broom.

The battery must be recharged after extended use. It will run the machine for about 3-4.5 hours on a charge. Remember that running the battery down too low will require recharging the battery twice to pick it back up again.

FORWARD MOTION

DIRT

CLEAN AIR

FILTER

FAN

BROOM

MAIN

FORWARD MOTION OF SWEEPER BRINGS DIRT TO RAPIDLY ROTATING MAIN BROOM. MAIN BROOM KICKS IT UP TO HOPPER.

OPERA

TING TIPS

The machine can only pick up dirt when it runs over it. It can not pick up dirt while sitting still.

Some bulky articles are hard to pick up and require a lot of floor space in front of the article to give the main broom a chance to "grab" the item.

Sweeping smart means avoiding dead ends. If you have to back up the machine out of a corner, you will probably leave some dirt behind.

Slow down if the floor is very dirty, or if you notice the machine is not picking everything up. The machine can only transfer so many pounds of material per minute.

PAGE 5

Page 7

OPERA

PLEASE CAREFULLY READ WARNINGS ON

1. PAGE TWO OF THIS MANUAL.

TING INSTRUCTIONS

Clutch and Brake Lever

Stop (Brake)

Neutral

Refer to Page 4 for location of controls.

To make the machine move under it s ow n

2. power - w ithout sweeping:

-Turn on Main Switch

-Make sure both brooms are off ground.

(See Steps 5 & 6 Below)

-Gently pull clutch lever, on handle bar, towards you. You can regulate speed by varying how hard you pull on this lever.

To Stop: Let go of the clutch lever.

To stop machine when going down hill, set parking brake, by pushing the clutch lever down and forward. This locks rear wheels.

To Sweep: M ain broom only.

Pull main broom lever to the right to lower broom to the floor. Broom will drop, causing lever to move toward front of machine

Forward

Pull the lever toward you to go forward. The harder you pull, the faster the machine will go.

Release the lever to coast to a stop. Push this lever down towards the ground and

then forward to engage the brake. You do not normally need to use the brake to

stop. Always use the brake when you park the

machine and pick the brooms up off of the floor to avoid "Flat Spotting" them.

Main Broom Control:

Broom Lowered

Note that th e machine w ill not sweep unless broom is lowered to the ground.

To Sweep: Main and side brooms.

Pull side broom lever to the left to lower brush to the floor. Broom will drop, causing lever to move toward front of machine.

Then turn on the side broom.

Operating Tip: When side broom is in use, the

broom should contact the floor from about 11 O'Clock until about 5 O'Clock. (See Page 11 for illustration).

The adjuster is under the hood (lid) as shown. (Page 4, Item 10). Turn the knob clockwise to raise the broom.

NOTE: Side Broom does not work by itself. Main

broom must be down if sweeper is to pick up anything.

Down

Broom Raised

Pull main broom lever toward you, and then toward the center of the machine. This releases the catch and permits the main broom to drop.

To bring the main broom back up again, pull lever from "Lock" position, into "Release" position.

PAGE 6

Page 8

OPERA

To Sweep a Wet Floor.

TING INSTRUCTIONS

If you are going to sweep a wet surface, you should do so with the air system shut off. Otherwise, the vaccuum fan will pull water into the filter, making it muddy and hard to clean.

To shut off the air to the filter, open the small door at the end of the back painted filter housing (Page 4, Item 12).

To Remove The Dirt Hopper:

NOTE: Remember to close the air shut-off

door again, when you're back on dry pavement or you'll blow outdust wherever you sweep.

To Unload Hopper.

When machine stops sweeping well, the hopper is full.

Turn off the machine. Then turn the shaker crank handle at the rear of the machine about ten times. The handle should then be left in the vertical position. This cleans the filter. Finally, pull the dirt hopper all the way out of the machine. It has a handle on each side.

When you put the hopper back, make sure crank handle is straight up and down - or the cleaning mechanism will prevent the hopper from sliding back in.

Watch out for low battery.

CRANK should be vertical before removing or replacing the hopper drawer. Otherw ise, you may break t he safety pin on t he crank mechanism.

Underside of Machine

Safety Pin

NOTE: The Sweeper will shut itself off when the battery gets too low. Low voltage could otherwise damage the motors.

A red warning light (Page 4, Item 18) warns you just before battery is completely discharged. Don't get caught with a dead battery. Return back to base for a recharge early. Batteries vary in their energy capacity. O.E.M batteries usually offer between three and five hours of service on a charge.

Side Broom's Circuit Breaker.

If the side broom stops by itself, its protective circuit breaker has probably tripped. The usual reason for this is that the side broom is adjusted improperly and has too much down pressure. Breaker will automatically reset. See Sidebroom Adjustment in this book, Page 11.

Handle Bar Asm, Not Shown

SAFETY TIP: Recharging

1. Always Turn Off M achine and Set Parking Brake before Charging.

2. Al ways Leave t he Hood (Lid) Open.

PAGE 7

Page 9

OPERATING INSTRUCTIONS

Recharging Battery.

10. Built-In Battery Charger.

If your machine is equipped with a built-in battery charger, simply turn off the machine, set the brake, open the hood (lid), and plug in the charger to a wall outlet with the correct voltage.

In North America, our chargers are usually equipped for a single phase 110V (60Hz) operation, the same power as used in houses. The three prong plug requires a grounded outlet. Do no t use without grounding.

The built-in charger is completely automatic. Its electronic circuitry will tell it when the battery is charged, and shut itself off. After the battery achieves correct voltage, the charger will give a "polish" to the batt ery by shifting to high voltage input for a limited period of time.

The green light on the right hand side of the charging unit will glow when the charger is plugged in - provided that the charger is also plugged in properly. The green light will go out at the end of the charge cycle.

BATTERY SAFETY WARNINGS

Charging a battery produces explosive hydrogen gas.

Leave the hood (li d) of the machine open while the batt ery is chargi ng t o avoid buildup of gas i nside machine.

External Battery Charger.

If you use an external battery charger, unplug Andersen connector before beginning charge. Open hood and follow the charger instructions.

NOTE: Some battery chargers are not

automatic, and will not shut off when battery is fully charged. You can seriously damage a battery by overcharging it.

Do not smoke or expose open fl ame or spark t o area around battery during charging.

Follow the instructions that came with your charger. Many chargers are not automatic and can over-heat the battery if not properly set.

Watch for battery aci d. If aci d gets in the eye, wash out with water for twenty minutes and call a physician.

PAGE 8

Page 10

ABOUT BATTERIES:

We do not recommend use of anything but a deep cycle battery, one made to run a long time between recharging. An automotive battery, designed to be recharged (by the cars alternator) right after short use, will give poor service.

We do not recommend use of a battery that weighs more than 120lbs, since this could make steering difficult.

GENERAL RULES FOR BATTERY CARE:

KEEP THE BATTERY CLEAN. Dirt on the battery transmits electricity and can cause quicker discharge.

KEEP THE BATTERY FULL OF WATER. A low water level can ruin the battery very quickly. Water should always cover the plates inside the battery. (You see the tops of them when you remove th e cap). Many batteries have "rings" that are visible inside the cell holes. In these batteries, fill to ring. We recommend you use only distilled water. The minerals in ordinary water can coat the lead plates, shortening battery life.

CHARGE THE BATTERY WITH THE CAPS IN PLACE.. Do not remove the caps for a normal charge. These caps include proper venting, and will keep the charging process from projecting a thin layer of acid on surrounding machine parts.

If you must use an external charger, be sure to unplug the Andersen connector before doing so. Otherwise, you can damage the red light warning system. Do not use an external charger that is too big for the battery or wrong voltage. (Charger must be 12V and must not put out more than 25 amps.

ACID. Batteries contain corrosive sulfuric acid. As mentioned above, leave the vented caps in place

when charging, so acid will not bubble out ofthe battery. Take care that acid does not fall on the steel surfaces of the machine; eventually it will cause the machine to rust.

Treat acid spills with water to dilute the acid. To clean up: use solution of water and baking soda, applied with a small brush. Keep using the solutino until the fizzing stops. This will neutralize the acid.

MAKE SURE CONNECTIONS TO THE BATTERY ARE TIGHT. Loose connections will cause arcing, which

will eat into and destroy the battery terminals.

WATCH THE GREASE. Never put grease on the inside of the connector. The grease will cause arcing and deterioration of th e connector. You can put grease on the outside of the terminal after it is mounted to the battery.

DO NOT HAMMER ON THE BATTERY OR ITS CONNECTORS. Batteries are heavy but fragile. Hammering on

the posts on the ba ttery can break the connectors inside. Use a puller to remove connectors, not a hammer or screwdriver.

DO NOT STORE BATTERY ON A CONCRETE FLOOR. Doing so can cause quick discharge and even

damage to the battery. Store the battery on wood, cardboard, or other self insulating material.

PAGE 9

Page 11

MACHINE MAINTENANCE

BATTERI ES: The highest maintenance item

on your machine will be its storage battery. Please read the "About Batteries" section of this book.

MAIN BROOMS: Replace the main brooms

when they stop sweeping to your standards.

MAIN BROOM

We recommend you use our brooms. They are made for your machine. Our b rand of broom has a precision plastic core that is carefully balanced and has machined insert points so t he broom fits tightly on the machine's hubs. Brooms made by "will fit" companies t o fit our machines are often made w ith rough drain-pipe cores. They often bounce even when new. Bouncing brooms do not sweep.

A new main broom has two and a half inches of fiber on it. Normally, a main broom with one and a half inches or less of fiber will not sweep as well as a new broom.

We recommend the "Vee" t ype filter pattern, which is able to fit the hopper fuller than the "Spiral" type filter pattern.

MAIN BROOM REPLACEMENT

Note that you do not need to reverse the broom periodically - as on other brands because our broom suspension does not bend and splay the outerf ibers of the broom.

Vee-Broom. Preferred Style

Spiral-Broom. Does not

sweep as well as Vee-Broom.

TO REPLACE MAIN BROOM:

1. Turn off machine and unplug battery connector. Shake the filter .

2. Raise main broom off ground with broom lever.

3. Remove dirt hopper and broom access door (3 screws).

4. Unbolt broom as shown (Item 3 in photo).

5. Pull out old broom.

6. Push on new broom-being careful to line up the slot on the broom with the driver's slots. Push the broom all the way in.

7. Make sure "Vee" of the Vee broom points forward when viewed from the top.

Remove (1) Hopper, (2) Access

Panel, (3) Idler Arm (1 Bolt), and then

remove (4) the old Broom.

SPECIAL NOTE:

Always "park" th e main broom when machine is not i n use.

If you leave the main broom on the f loor for an extended period without turnin g it, you will put a flat spot in its fiber.

This will cause "broom bounce" and bad sweeping.

PAGE 10

Page 12

MACHINE MAINTENANCE

SIDE BROOM ADJUSTMENT

TO REPLACE SIDE BROOM:

1. Turn off machine and unplug battery.

2. Raise side broom off of ground with control lever.

3. Turn side broom adjustment knob clockwise until broom is as high as it will go. (Operating Tip: The knob will be easier to turn, if you pull on the bro om lever at the same time; this relieves pressure from the adjustment).

4. Pull clevis pin from side broom and remove broom. (New broom has replacement plastic mount included, so no need to unscrew the old one).

5. If your machine's side broom mounting shaft has more than one mounting hole for the broom pin, always use the top hole.

6. Lower broom - with motor off - and turn adjustment control until broom pattern shows 11 O'Clock to 5 O'Clock contact pattern. (see next column).

Side broom will not sweep if it is flat on the ground.

Fiber should touch the ground in an 11 O'Clock to 5 O'Clock pattern as shown here.

FRONT OF MACHINE

(Top View of Machine)

TO ADJUST DRIVE CHAIN

The drive chain drives the rear wheels. If it is too loose, it will come off of the drive sprocket. If it is too tight, the chain will bind and/or the clutch lever will become hard to operate. In either case, the chain will make "popping" noises that show chain adjustment is needed.

A properly adjusted chain leaves about 1/4 to 1/2 inch of slack, as shown.

To adjust the chain, it is not necessary to remove the battery if you use the right tools.

1.) Turn off machine and unplug Andersen connector.

2.) Pull clutch lever all the way closed (lever touching handlebar) and tie or tape it into that position.

3.) Use a 3/4" combina tion wrench on left side of bolt that goes thru the clutch wheel. Use a 3/4" ratchet (socket) wrench on the right side.

4.) Loosen the through bolt and pull up on it with the two wrenches.

5.) Tighten bolt.

6.) Test unit. Chain should n ot bind the clutch lever

action and should not slap against the rear cover.

PAGE 11

DETAIL A

The Broom Adjuster

is in the front right corner of engine compartment. Turn clockwise to raise broom.

To adjust drive chain; loosen clutch wheel bolt and pull it's axle up or down.

No more than 1/2 inch of play in chain; measured here.

Some slack is required.

Page 13

MACHINE MAINTENANCE

CLUTC H AND BRAKE ADJ USTMENT

As explained in "How it Works", (Page 5), the clutch and brake operate with the same control and by way of the same clutch donut.

If the clutch slips:

1. Inspect the clutch donut. If in good repair,

then adjust. If donut looks melted, then replace - it got too hot from slipping.

2. To adjust clutch: Loosen the nut at the end of

the cable where it enters the handlebar housing. Also loosen the nut inside the handlebar housing. Now, tighten the outer nut until the clutch engages and the machine starts to creep forward. Loosen the outer nut, one turn, from that point. Tighten the inner nut. Test.

Clutch Adjustment:

When set properly, machine should not "creep" in neutral, but lever should begin to take hold when lever is depressed 1/2" or so. To set neutral, a thin business card should just barely fit between clutch donut (wheel) and drive spindle (capstan). Adjust clutch at handlebar.

Clutch Donut

Drive Spindle

NOTE: The brake should adjust automatically with

the clutch. If the clutch still works OK, but the brake does not, or vice-versa, follow steps on right side of this page.

If kept adjusted, the clutch donut should last several years. To replace the donut:

1. Turn off the machine and unplug the battery. Remove the rear protective panel to have access to rear axle.

2. Remove the master link in the drive chain. This link is visibly different from the o thers. Removing the master link permits removal of the chain.

3. Remove clutch cable end from the clutch fork.

4. Remove the transmission from machine. (4 bolts from bottom).

5. Remove the clutch fork from the machine by removing the mounting pin.

6. Remove the clutch wheel from the fork.

Business Card

Adjusting Nut Location

Brake Adjustment:

1. Adjust clutch first.

2. Test brake.

3. If brake does not hold, loosen the (4) bolts holding the brake shoe to the transmission body, and push shoe forward.

4. Re-tighten (4) bolts.

5. Retest. If you can not adjust succesfully, replace clutch donut.

To Tighten Brake Shoe

7. Unbolt the three bolts that hold the clutch wheel together to remove the donut.

8. Install new donut on clutch wheel. Be sure

you mount clutch w heel concentric on axle.

9. Reverse procedure to install.

Hold-Down Bolts

Front of Machine

PAGE 12

Page 14

TROUBLESHOOTING GUIDE

Check for Cause of Probl em in Order Shown:

PROBLEM: MAIN MOTOR WILL NOT RUN.

1. Check that the hoods safety switch, (Page 4, Item 17), is firmly down.

2. Check battery voltage. (When voltage is too low, circuit breaker will cut out).

3. Check for loose circuit wiring.

4. Check for defective on/off switch.

5. Check for defective relay.

6. Check for defective circuit breaker.

7. Check and replace motor brushes. Check also for burnt motor armature.

PROBLEM: SI DE BROOM MOTOR WILL NOT RUN; MAIN BROOM IS OK

Can you rotate th

1. Check In-Line fuse. (This is in the wiring harness on early machines, and mounts under the

e broom by hand? If no, then:

Red Fuse Holder or Circuit Breaker is under this edge.

hood, on the left-hand under side lip of the body. Current machines use a circuit breaker, situated in the same location).

2. Check too see that the wiring harness on the side broom arm has not become disconnected.

3. Check the side broom switch.

4. Check broom motor. If you can rotate th

1. Check that the driveconnector, inside bearing tube, has not become disconnected. It will do

e side broom by hand, then:

this to save the motor and gear drive.

2. Check the side broom motor.

PROBLEM: MAIN BROOM WORKS, BUT M AI N BROOM DOES NOT TURN.

1. Check to see if something i s caught in main bro om, such as strapping. This material will wind

itself around the edges of the broom, locking it up and causing the belt to slip.

2. Check both drive belts for wear and adjustment.

3. Check the Main Broom Belt Tensioner. The belt tensioner moves constantly to take up slack in

the belt as the broom moves up and down with floor irregularity. It should be greased with chassis grease every two years.

To grease: Unscrew vertical Al len-head retainin g screw (Item B) BEFORE unscrewi ng later al All en-hea d screw (Item A). Otherwise you can damage the main broom arm.

Remove lateral screw (A) and insert grease in arm's Oilite bearing. Reassemble. Do not overtighten lateral screw (A) or arm will bind. Screw in (B) once position of (A) is correct.

PROBLEM: MOTOR RUNS, BUT MACHINE WILL NOT SELF-PROPEL.

1. Make sure belt between motor and transmission is adjusted properly.

2. See if clutch slips. If so, adjust, following the procedure in this book. If adjustment cannot make clutch work properly.

3. Replace the rubber clutch donut.

4. Check chain and sprocket

on differential axle.

PAGE 13

Page 15

TROUBLESHOOTING GUIDE

PROBLEM: BROOM S ROTATE, BUT MACHINE DOES NOT SWEEP WELL.

1. Main Broom may be worn out. While machine can sweep with as little as one half inch of main broom fiber, main broom should have 1.0" of fiber or more to sweep really well.

2. Main Broom bounces. This will cause skipping over debris. If this occurs, broom must

be replaced. Cause of broom bounce is generally bent fiber on one side, causing broom to become oval. This, in turn, is caused by leaving the broom on the ground for long periods of time without broom rotating, which will bend the fiber. A second cause is use of a mainbroom that is made incorrectly. For this reason, avoid "will-fit" main brooms made by other manufacturers to fit our machines. Our design requires brooms in perfect balance and perfectly round.

3. Check rubber flap on lip of the hopper. This pi ece is very i mportan t to go od sweeping,

and must be i n good condi ti on or machine will throw debri s forward of machine. If

flap is torn or missing, replace with a new part.

Hopper's Rubber Flap

PROBLEM: M ACHI NE SWEEPS UP DEBRIS FINE, BUT BLOWS DUST.

1. Filter is dirty. With power off, turn crank 20 times to clean filter.

2. Air is shut off. Open air shutoff control.

3. Filter is clogged from mud. Remove and inspect filter. Clean if necessary by shaking and vaccuuming the filter.

4. Air leaks. Check and replace neoprene floor seals as needed.

5. Is fan turning with main motor? (Has set screw come out of fan?).

PROBLEM: M ACHINE SWEEPS OK, DUST CONTROL PICKS UP DUST, BUT BLOWS IT INTO

THE ENGINE COMPARTMENT.

1. Remove the black filter cover. (There are three screws at the rear. Cover fits into a slot at the front). Then check for improper seal between filter and body. Filter is taped to the

filter element support grill (Part No. 4-505) with double-sided carpet tape. This seal must be tight.

2. Check filter for pinhole leaks and repair or replace as needed. (You can pull filter and its

mounting grid straight out of the machine once the filter cover is removed. You can also inspect the filter from undeneath the machine).

PAGE 14

Page 16

SPARE PARTS BOOK

Walk-Behind Sweepers

Spare parts are sold through authorized Dealers. If you have forgotten your dealer's name, or you have moved the machine to a new location, please Cal l us at: 1 (800) 634- 4060, or

Fax us at: 1 (8 66) 901-3 335 and we will re-establish a dealer contact for you.

TO ORDER PARTS:

Please provide the machine's Serial No. with your order. Normally, ordinary parts orders are shipped out the same day the order is received.

EMERGENCY ORDERS:

Within the Continental United States, We can supply any part that weighs under 70lbs within 3 business days, not counting weekends or National Holidays.

However, if parts are ordered on an "Emergency" basis, this means that we will ship them by fastest means, generally by air courier service, at the customers expense.

FREIGHT:

Within the United States, the normal shipment method is by customer choice, while the emergency shipment method is by R.P.S. choice - normally by fastest means. This means that emergency orders will generally cost the customer more than normal orders.

In both cases, the customer is responsible for all freight costs.

PAGE 15

Page 17

iring Schemat ics

For machines after Serial No. "BY-2220 "

with Side Broom Circuit Breaker

= Battery (12 Volt)

= Main Relay

= Main Broom Motor

= Side Broom Motor

= Side Broom Circuit Breaker (6 Amp)

= Main Circuit Breaker (80 Amp)

= Safety Switch

= Master Switch

= Side Broom Switch

= Hour Meter

= Battery Charger

= Grey 50 Connector

= Plug: Side Broom Harness

S1 S2

Wire

: = Red

PAGE 16A

= White = Black = Blue

Page 18

iring Schemat ics

For machines after Serial No. "CI-3200" with

Single Electrical Switch for Main and Side Brooms

= Battery (12 Volt)

= Main Relay

= Main Broom Motor

= Side Broom Motor

= Side Broom Circuit Breaker (6 Amp)

= Main Circuit Breaker (80 Amp)

= Safety Switch

= Main and Side Broom Switch

= Hour Meter

= Battery Charger

= Grey 50 Connector

= Plug: Side Broom Harness

= Warning Light Unit

S1 S2

PAGE 16B

Wire = White = Black = Blue

: = Red

W B

Page 19

Upper Body Assy

20 26

26 30

30 36

CLUTCH LEVER ASSY

P/N 4-134

COMPLETE HANDLEBAR ASSY

HANDLEBAR MNTG BKT ASSY

PAGE 17

13 19

26 30 36

P/N 4-121

P/N 4-122

Page 20

Item Part No. Description Comments Qty

1 4-101

21-0101

SERIAL NO. PL. (FACTORY CAT)

SERIAL NO. PL. (TOMCAT)

2 4-110 HOOD 1 3 4-111 MAIN BODY 1 4 4-112 2" BLK STRIP BUMPER 1 5 4-122A HANDLEBAR MTG BKT 4 6 4-122B BLACK PLASTIC CLAMP 8

7 4-124 HOOD LATCH 1

12 FT SECTION 4-122 INCL. 4-122A, 4-122B, & HARDWARE 4-122 INCL. 4-122A, 4-122B, & HARDWARE

COMPLETE 2 PC WITH RIVETS 8 4-126A HOOD CABLE 1 9 4-128 BATTERY TRAY 1

10 4-128A BATTERY TRAY LINER 1

11 4-131 HINGE 23 3/4" SS 1 12 4-132 HANDLE BAR WELDMENT 1 13 4-134A CLUTCH LEVER 1 14 4-140 BUMPER 1

P/N 4-121 INCL. ITEMS 12,13,16,19,20,26,30, & 36

P/N 4-134 INCL. ITEMS 19,20,26,30,& 36

INCLUDES HARDWARE (OPTIONAL) 15 4-170 RUBBER HOOD STOP 2 16 4-370 CLUTCH/BRAKE CABLE 1 17 4-371 CLUTCH CABLE RETURN SPRING 1 18 4-379 CLUTCH CABLE ADJ. NUT 1 19 4-387 TUBE PLUG 1

20 4-388 CLUTCH TENSION SPRING 1

21 H-103 2HCN HCN #10-32 7

22 H-13003 HCS 1/4"-20 X 3/4" 2 23 H-13005 HCS 1/4"-20 X 1" 10 24 H-13015 HCS 1/4"-20 X 3" 8 25 H-19901 FB CASHD 1/4"-20 X 1/2" 4 26 H-21259 CB 5/16"-18 X 1 1/2" 1 27 H-250HCN HCN 1/4"-20 50 28 H-28679 PPH #4-40 X 1/2" 4 29 H-29049 PPH #10-32 X 1/2" 8 30 H-33008 FW 3/8" SAE 1

31 H-33066 FW #4 SAE 4

32 H-36102 HN 1/4"-20 14 33 H-37006 NYLOK #4-40 4 34 H-37015 NYLOK #10-32 8 35 H-37018 NYLOK 1/4"-20 2 36 H-37021 NYLOK 5/16"-18 1 37 H-71063 LW 1/4" SS 12 38 H-72683 FHP #10-32 X 5/8" 4

PAGE 18

Page 21

Air System

COMPLETE FILTER ELEMENT

P/N 4-500.

PAGE 19

Page 22

Item Part No. Description Comments Qty

1 4-111 MAIN BODY 1 2 4-125 MOTOR SUPT BRACKET 1 3 4-201 12V,TWIN SHAFT MOTOR 1 4 4-201B MOTOR CRADLE 1 5 4-210 TERMINAL CLIP 1 6 4-232 CIR. BREAKER - 12V/80A 1 7 4-233 12 V SOLENOID 1 8 4-301 MAIN DRIVE PULLEY 1 9 4-501 FILTER HOOD 1

10 4-502 FILTER ELEMENT 1

11 4-503A FILTER WEIGHT ROD 9

P/N 4-502 INCL. P/N 4-502K, SEAL KIT

P/N 4-503 INCL. SET OF 9 RODS 12 4-505 FILTER GRILL 1 13 4-506 FILTER BEATER BAR 1 14 4-507 BEATER BAR 1 15 4-509 BEATER BAR HANDLE 1 16 4-511 BLOWER HOUSING 1 17 4-512 BLOWER WHEEL 1 18 4-513 BLOWER DOOR 1 19 4-520A BLOWER HOSE 1

20 4-521A FILTER SEPARATOR 9

21 4-522 DOOR LATCH 1

22 H-002 1/2" DBL SIDED TAPE 1

P/N 4-521 INCL. SET OF 9 SEPARATORS

INCLUDES SET OF 2

P/N 4-502K INCL. P/N H-002 & H-048

23 H-00287 .375 HEYCO COLLAR 1 24 H-048 3/16" PVC FOAM 1

P/N 4-502K INCL. P/N H-002 & H-048

25 H-1032HCN HCN #10-32 15 26 H-10436-00106 HXMS #10-32 X 1" 1 27 H-10436-00107 FB #8-32 X 3/4" 1 28 H-13053 HCS 5/16"-18 X 3/4" 1 29 H-13103 HCS 3/8"-16 X 3/4" 1 30 H-19901 FB CASHD 1/4"-20 X 1/2" 1

31 H-250HCN HCN 1/4"-20 50

32 H-25328 SSS CP 1/4"-20 X 3/8" 1 33 H-29048 RPH #10-32 X 1/2" 2 34 H-312HCN HCN 5/16"-18 4 35 H-31810 HW #10 X 1/2 1 36 H-33008 FW 3/8" USS 1 37 H-33074 FW #10 SAE 2 38 H-33620 LW 5/16" 1 39 H-37012 NYLOK #8-32 1 40 H-37024 NYLOK 3/8"-16 1

41 H-37408 KN #10-32 1

42 H-K14320 3/16" X 1 1/4" KEY 2

PAGE 20

Page 23

Lower Body Assy

42 34

6 6

COMPLETE HOPPER ASSEMBLY

P/N 4-118

PAGE 21

COMPLETE FLOOR SEAL KIT

P/N 4-550

Page 24

Item Part No. Description Comments Qty

1 4-108 DOOR MNT ANGLE 1 2 4-111 MAIN BODY 1 3 4-113 R. INNER SIDE PANEL 1 4 4-114 SKIRT PLATE, RT 1 5 4-115 SKIRT PLATE REAR 1 6 4-116 CASTER MTG BRACKET 1 7 4-117 FRONT CROSS PANEL 1 8 4-118B HOPPER BODY 1 9 4-119 BROOM ACCESS HATCH 1

4-118 INCL. 4-118B, 4-127, 5-130, SEALS & HARDWARE

10 4-120 REAR INNER PANEL, LT 1

11 4-123 INNER CURVED PANEL 1 12 4-127 HANDLE 2 13 7-130B

7-130G

6" CASTER, BLACK

6" CASTER, GREY

14 4-135 L.F. PANEL GUSSET 1 15 4-141 HDPE HOPPER SLIDE 2 16 4-142 ROLLER 2 17 4-143 ROLLER BRACKET 2 18 4-384 ATTENUATOR 1 19 4-421 SUPPORT BLOCK 1

20 4-441 BROOM MOUNTING BLOCK 1

21 4-514 HOPPER FLOOR SEAL 1

P/N 4-550 INCLUDES: ITEMS 21,22,23,24, & 25 22 4-515 RIGHT FLOOR SEAL 1 23 4-516 REAR FLOOR SEAL 1 24 4-517 CORNER FLOOR SEAL 1 25 4-518 BROOM FLOOR SEAL 1 26 4-525 HOPPER SEAL STRIP 1 27 4-526 RH SEAL STRIP 1 28 4-527 REAR SEAL STRIP 1 29 4-528 CORNER SEAL STRIP 1 30 4-529 CURTAIN CLAMP 1

31 5-130 SIDE DOOR LATCH 1 32 H-10436-0105 3/8" X 1 1/4" SPRING PIN 1 33 H-11213 HCS 1/2"-13 X 2 1/2" 2 34 H-13003 HCS 1/4"-20 X 3/4" 2 35 H-13055 HCS 5/16"-18 X 1" 4 36 H-19901 FB CASHD 1/4"-20 X 1/2" 29 37 H-250HCN HCN 1/4"-20 50 38 H-29055 RPH #10-32 X 5/8" 28 39 H-29570 FHP 1/4"-20 X 1" 2 40 H-29576 FHP 1/4"-20 X 1 3/4" 4

41 H-33012 FW 1/2" SS 2 42 H-33078 FW 1/4" SAE 2 43 H-33080 FW 5/16" SAE 4 44 H-70712 HN 3/8"-16 SS 8 45 H-36102 HN 1/4"-20 8 46 H-36104 HN 5/16"-18 4 47 H-37015 NYLOK #10-32 35 48 H-37018 NYLOK 1/4"-20 8 49 H-37030 NYLOK 1/2"-13 2 50 H-70001 HCS 1/4"-20 X 1/2 SS" 21

51 H-70103 HCS 3/8"-16 X 3/4" SS 8 52 H-33620 LW 5/16" 4 53 H-71063 LW 1/4" SS 23 54 H-71067 LW 3/8" SS 8 55 H-71671 HXMS #10-32 X 1/2" SS 10

PAGE 22

Page 25

Side Broom Assy

RIGHT LIFT ARM ASSY

P/N 4-455

DRIVE TUBE ASSY

P/N 4-445

PAGE 23

SIDE BROOM MOTOR ASSY

P/N 4-425

Page 26

Item Par t No. Description Comments Qty

1 4-111 MAIN BODY 1 2 4-113 R. INNER SIDE PANEL 1 3 4-220 SIDE BROOM MOTOR 1 4 4-376 BROOM LIFT LEVER 1

P/N 4-425 INCL. ITEMS 3,15,16,17,18 & HARDWARE

P/N 4-455 INCL. ITEMS 4,5,6,7,8,19 & HARDWARE 5 4-378 BROOM LIFT SHAFT 1 6 4-381 LIFT LEVER BASE, RT 1 7 4-385 LIFT LEVER COLLAR 1 8 4-386 LIFT LEVER SPRING 1 9 4-402 SIDE BROOM POLYPROPYLENE 1

10 4-404 SIDE BROOM CLUTCH PLATE 1

P/N 4-402 INCLUDES P/N 4-404 P/N 4-402 INCLUDES P/N 4-404

11 4-436 ADJ. BROOM LIFT 1 12 4-441 BROOM MOUNTING BLOCK 1 13 4-442 SIDE BROOM ARM 1 14 4-443 BROOM RETAINING PLATE 1 15 4-444 BROOM SAFETY DRIVE CPLG 1 16 4-445A BROOM MOTOR MOUNT 1

P/N 4-445 INCL. ITEMS 15,16,17,18 & HARDWARE 17 4-445B BROOM SHAFT 1 18 4-445C DRIVE TUBE BEARING 2

19 4-446 GROMMET-3/8 ID X 1-1/2 OD X .375 2

20 4-448 HANDLE GRIP 1

21 4-456 SIDE BROOM LONG LINK 1 22 4-457 ADJUSTMENT KNOB 1 23 4-515 RIGHT FLOOR SEAL 1 24 4-526 RH SEAL STRIP 1 25 H-10436-0010 1/4" X 1 1/4" SPRING PIN 1 26 H-10436-0105 3/8" X 1 1/4" SPRING PIN 1 27 H-19901 FB CASHD 1/4"-20 X 1/2" 7 28 H-2250- 218 1/2" X 1" CLEVIS PIN 1 29 H-250HCN HCN 1/4"-20 50 30 H-25328 SSS CP 1/4"-20 X 3/8" 2

31 H-29055 RPH #10-32 X 5/8" 4 32 H-29576 FHP 1/4"-20 X 1 3/4" 4 33 H-36104 HN 5/16"-18 1 34 H-37015 NYLOK #10-32 4 35 H-37018 NYLOK 1/4"-20 8 36 H-37021 NYLOK 5/16"-18 2 37 H-38558 HCS M6-1.0 X 14 3 38 H-45285 HITCH PIN CLIP 9 2 39 H-50102 FW 5/8 X 1 5/16" 1 40 H-70001 HCS 1/4"-20 X 1/2 SS" 2

41 H-71063 LW 1/4" SS 5 42 H-72916 PPH SMS #8 X 3/4" SS 3 43 H-HAIR4 #4 HAIR PIN 1 44 H-ZCP154 3/8" X 1 1/2" CLEVIS PIN 1 45 H-ZCP44 1/4" X 1 1/2" CLEVIS PIN 1

PAGE 24

Page 27

Main Broom Assy

MAIN BROOM LIFT

ARM ASSY, P/N 4-449

IDLER ARM ASSY

P/N 4-435

BROOM LAT ARM

ASSY, P/N 4-415

LIFT SUPT ASSY

P/N 4-423

PAGE 25

Page 28

Item Part No. Description Comments Qty

1 4-111 MAIN BODY 1 2 4-113 R. INNER SIDE PANEL 1 3 4-302 BELT, 3V X 475 1 4 4-316 BROOM DRIVE PULLEY 1 5 4-317 IDLER PULLEY 1 6 4-318 IDLER PULLEY 1 7 4-319 TENSION SPRING 1 8 4-360 REVERSE IDLER ARM 1 9 4-366 BUSHING, IDLER ARM 1

10 4-376 BROOM LIFT LEVER 1

11 4-377 BROOM LIFT SHAFT 1 12 4-380 LIFT LEVER BASE, LT 1 13 4-382 ROTARY LINK BASE 1 14 4-385 LIFT LEVER COLLAR 1 15 4-386 LIFT LEVER SPRING 1 16 4-401US MAIN BROOM 1 17 4-410 BROOM SUSP. ARM 1 18 4-410A SET COLLAR 1 19 4-412 BROOM DRIVE BEARING 1

20 4-416 BROOM LATERAL ARM 1

21 4-420 BROOM DRIVER 1

P/N 4-415 INCL. P/N 4-412 & P/N 4-416

INCLUDES: KEY, SET SCREWS, AND ROLL PINS 22 4-421 SUPPORT BLOCK 1 23 4-4230 3/4" X 1" X 1/2" FLG BEARING 1 24 4-423B-L SUPPORT BRACKET TABS 1 25 4-423B-R SUPPORT BRACKET TABS 1 26 4-430 IDLER ARM 1 27 4-432 IDLER DRUM 1 28 4-432A IDLER DRUM SPACER 1 29 4-436 ADJ. BROOM LIFT 1

P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-4230 P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-4230 P/N 4-423 INCL. P/N 4-423B-L, 4-423B-R & 4-4230

P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE P/N 4-435 INCL. 4-430, 4-432, 4-432A, & HARDWARE

P/N 4-449 INCL. ITEMS: 10,11,12,14,15,33,34,39,51,52 & HDWE

30 4-437 BROOM LONG LINK 1

31 4-438 BROOM ROTARY LINK 1 32 4-439 BROOM CRANK LINK 1 33 4-448 HANDLE GRIP 1 34 H-10436-0010 1/4" X 1 1/4" SPRING PIN 1 35 H-10436-0105 3/8" X 1 1/4" SPRING PIN 2 36 H-13103 HCS 3/8"-16 X 3/4" 2 37 H-13213 HB 1/2" X 2 1/2" 1 38 H-19901 FB CASHD 1/4"-20 X 1/2" 12 39 H-2250- 218 1/2" X 1" CLEVIS PIN 1 40 H-250HCN HCN 1/4"-20 50

41 H-25283 SSS CP #10-32 X 1" 1 42 H-25328 SSS CP 1/4"-20 X 3/8" 3 43 H-25435 SSS CP 5/16" X 1/4" 1 44 H-26316 SB 5/16" X 3/4" SS 1 45 H-29570 FHP 1/4"-20 X 1" 2 46 H-33008 FW 3/8" SAE 4 47 H-33622 LW 3/8" 3 48 H-36106 HN 3/8"-16 1 49 H-37018 NYLOK 1/4"-20 2 50 H-37030 NYLOK 1/2"-13 1

51 H-45285 HITCH PIN CLIP 9 2 52 H-50102 FW 5/8 X 1 5/16" 1 53 H-65035 3/32" X 7/8" COTTER PIN 3 54 H-70001 HCS 1/4"-20 X 1/2 SS" 2 55 H-71063 LW 1/4" SS 2 56 H-K1432 3/16" X 1/2" KEY 1 57 H-ZCP154 3/8" X 1 1/2" CLEVIS PIN 1

PAGE 26

Page 29

Drive System

CLUTCH DONUT

P/N 4-332

42 37 26

26 34 33

TRANSMISSION ASSY

P/N 4-375

REAR TIRE, WIDE

P/N 4-358

PAGE 27

Page 30

Item Part No. Description Comments Qty

1 4-111 MAIN BODY 1 2 4-113 R. INNER SIDE PANEL 1 3 4-120 REAR INNER PANEL, LT 1 4 4-125 MOTOR SUPT BRACKET 1 5 4-201 12V,TWIN SHAFT MOTOR 1 6 4-201B MOTOR CRADLE 1 7 4-210 TERMINAL CLIP 1 8 4-301 MAIN DRIVE PULLEY 1 9 4-311 BELT, 4L260 1

10 4-312 TRANS INPUT PULLEY 1

P/N 4-375 INCL. COMPLETE TRANSMISSION ASSY

11 4-313 REAR WHEEL CAPSTAN 1 12 4-314 CLUTCH MTG BRACKET 1 13 4-320 BROOM DRIVE PULLEY 1 14 4-330 CLUTCH WHEEL ASSY 1

CLUTCH DONUT ORDERED SEPARATE IS P/N 4-33 2 15 4-340 BRAKE SHOE 1 16 4-350 DIFFERENTIAL AXLE 1 17 4-352 BEARING 4 18 4-353 REAR TIRE, STANDARD 2 19 4-354 DRIVE CHAIN W/ MASTER LINK 1

20 4-358 REAR TIRE, WIDE 2

(OPTIONAL)

21 4-362 TRANS. HOUSING 1

22 4-364A FLANGE, 1.75" ID 8

P/N 4-364 INCLUDES SET OF 2 23 H-10436- 00135 3/8" X 4 1/2" CLEVIS PIN 1 24 H-13003 HCS 1/4"-20 X 3/4" 4 25 H-13051 HCS 5/16"- 18 X 1/2" 2 26 H-13053 HCS 5/16"-18 X 3/4" 16

27 H-15220 HB 1/2"-13 X 4 1/4" 1

28 H-19901 FB CASHD 1/4"-20 X 1/2" 18 29 H-250HCN HCN 1/4"-20 50 30 H-25153 SSS CP #8-32 X 1/4 " 4

31 H-25435 SSS CP 5/16" X 1/4" 2 32 H-312HCN HCN 5/16"-18 4 33 H-33080 FW 5/16" SAE 4 34 H-33620 LW 5/16" 16 35 H-36102 HN 1/4"-20 4 36 H-36104 HN 5/16"-18 12

37 H-36204 JN 5/16"- 18 4

38 H-37030 NYLOK 1/2"-13 1 39 H-65076 1/8" X 1" COTTER PIN 1 40 H-68015 SNAPRING 3/4" 2

41 H-71063 LW 1/4" SS 4 42 H-K14320 3/16" X 1 1/4" KEY 5 43 P50352 FW 17/32" 4

PAGE 28

Page 31

Power Supply

COMPLETE BATTERY BUCKLE

P/N 4-136

39 42

PAGE 29

Page 32

Item Part No. Description Comments Qty

1 4-111 MAIN BODY 1 2 4-125 MOTOR SUPT BRACKET 1 3 4-128 BATTERY TRAY 1 4 4-128A BATTERY TRAY LINER 1 5 4-136A 1" HD BLACK WEBBING 1 6 4-137 BATTERY BUCKLE 1 7 4-137A TRIGLIDE 1

P/N 4-136 INCL. 4-136A, 4-137, & 4-137A P/N 4-136 INCL. 4-136A, 4-137, & 4-137A

P/N 4-136 INCL. 4-136A, 4-137, & 4-137A 8 4-201 12V,TWIN SHAFT MOTOR 1 9 4-201B MOTOR CRADLE 1

10 4-210 TERMINAL CLIP 1

11 4-227 LOW BATTERY LIGHT 1 12 4-229 3 POS ROCKER SWITCH 1 13 4-231 SAFETY SHUT OFF SWITCH 1 14 4-232 CIR. BREAKER - 12V/80A 1 15 4-233 12V SOLENOID 1 16 4-235 CIR. BREAKER - 12V/6A 1 17 4-240 HOUR METER 1 18 4-244 BATTERY CHARGER 1 19 4-251 SUB-LEAD, BATTERY TO GREY 50 CONN. 1

20 4-251N SUB-LEAD, BATTERY TO GREY 50 CONN. 1

21 4-252 SUB-HARNESS, GREY 50 TO 80 AMP BREAKER 1

22 4-253 SUB-HARNESS, 80 AMP BREAKER TO SOLENOID 1 23 4-254 SUB-LEAD, SOLENOID TO MAIN MOTOR 1 24 4-255 SUB-HARNESS, MAIN WIRING HARNESS 1 25 4-256 GREY 50 CONNECTOR WITH CONTACTS 2 26 4-260 GREY 50 CONNECTOR, HOUSING ONLY 2

NOT SHOWN NOT SHOWN NOT SHOWN

NOT SHOWN

NOT SHOWN NOT SHOWN NOT SHOWN NOT SHOWN

27 4-270 BATTERY, 12 VOLT-135 AH 1 28 H-1032HCN HCN #10-32 11 29 H-13051 HCS 5/16"- 18 X 1/2" 2 30 H-13053 HCS 5/16"-18 X 3/4" 5

31 H-19901 FB CASHD 1/4"-20 X 1/2" 12

32 H-250HCN HCN 1/4"-20 50 33 H-29048 RPH #10-32 X 1/2" 6 34 H-29055 RPH #10-32 X 5/8" 2 35 H-312HCN HCN 5/16"-18 4 36 H-33074 FW #10 SAE 2 37 H-33080 FW 5/16" SAE 4 38 H-33620 LW 5/16" 6 39 H-36102 HN 1/4"-20 4 40 H-36106 HN 3/8"-16 1

41 H-37015 NYLOK #10-32 4

42 H-71063 LW 1/4" SS 4

PAGE 30

Page 33

WEEPER MAINTENANCE RECORDS

Operator's Name:

Maintenance Item Daily

Park Machine with Brooms Up Shake Filter with Crank Remove and Empty Hopper Open Hood Plug In Charger to 110V Outlet Clean Machine with "Pledge" and Cloth Check Main Broom for Debris

Weekly

Check Battery Water Level Inspect Floor Seals Check Clutch Adjustment Inspect Main and Side Brooms

Week Of:

Monday Tuesday Wednesday Thursday Friday

Monthly

Lubricate the Front Caster Remove Main Broom and Inspect Check Wiring Connections Inspect Battery Terminals Shake Filter with Crank for 1 minute

Annual

Install "Wear Pack" Inspect the Belt Tension Spring

Supervisor:

Call 1 (800) 634-4060 for assistance

PAGE 31

Page 34

STA NDARD WA RRANTY POLICY

Eighteen (18) Mont hs Coverage

PARTS: Replacement parts will be supplied free for 18 months or 750 hours from date of delivery to

customer. This parts warranty includes all parts on the machine except normal wear parts. These exceptions are:

1. The brooms (main and side).

2. The neoprene floor and hoppe r seals.

3. The filter-cleaning crank's safety pin (which is a fail-safe device).

4. The side-broom fuse (on units so equipped).

5. The two rubber drive belts.

LABOR: 3 M onths from date of delivery to customer. TRAVEL: 1 Month from date of delivery to customer.

Abuse and deliberate misuse are not covered. Warranty is granted at the entire option of manufacturer.

RPS-A13-Rev1298

PAGE 32

Page 35

iring Schemat ics

For machines after Serial No. "BY-2220 "

with Side Broom Circuit Breaker

= Battery (12 Volt)

= Main Relay

= Main Broom Motor

= Side Broom Motor

= Side Broom Circuit Breaker (6 Amp)

= Main Circuit Breaker (80 Amp)

= Safety Switch

= Master Switch

= Side Broom Switch

= Hour Meter

= Battery Charger

= Grey 50 Connector

= Plug: Side Broom Harness

S1 S2

Wire

: = Red

= White = Black = Blue

Page 36

iring Schemat ics

For machines after Serial No. "CI-3200" with

Single Electrical Switch for Main and Side Brooms

= Battery (12 Volt)

= Main Relay

= Main Broom Motor

= Side Broom Motor

= Side Broom Circuit Breaker (6 Amp)

= Main Circuit Breaker (80 Amp)

= Safety Switch

= Main and Side Broom Switch

= Hour Meter

= Battery Charger

= Grey 50 Connector

= Plug: Side Broom Harness

= Warning Light Unit

S1 S2

Wire = White = Black = Blue

: = Red

W B

FactoryCat 34 Operator, Parts, & Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual