Faber Respect OC Installation Manual

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Respect OC
40011335-1235
Installation manual
ENG ENG
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1.1 1.2
1.3 1.4
2.1 2.2
2.3
A
A
A
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2.4 2.5
2.6
A
B
A
C
B
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3.1 3.2
3.3 3.4
3.5
3.6
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3.7
A
B
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4.1
4.2
4.3
A
A A A A A
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1 Introduction
The appliance can only be installed by a competent person in accordance with the Gas Safety. We urgently advise you to read this installation manual properly. This appliance complies with the guidelines for European gas appliances (Gas Appliances Directive) and bears the CE mark.
2 Safety instructions.
The appliance should be placed,
connected and annually checked in accordance with these installation instructions and valid national and local Gas Safety (Installation and Use) Regulations .
Check whether the data on the
registration plate are in agreement with the local type of domestic gas and pressure.
The fitter is not permitted to change
these adjustments or the construction of the appliance!
Do not place any additional imitation
logs or glowing coals on the burner or in the combustion chamber.
The appliance has been designed for
ambience and heating purposes. This means that all surfaces of the appliance , including the glass, can become very hot (hotter than 100 °C). An exception to this are the bottom of the appliance and the controls.
Do not place any inflammable
materials within a of 0.5 m. of the radiation of the appliance and ventilation grills.
Due to natural air circulation of the
appliance, moisture and volatile components from paint, building materials, floor coverings etc. that haven’t yet set, can be drawn through the convection system and can be deposited on cold surfaces as soot. That is why you should not use the appliance shortly after a renovation.
The first time the appliance is
switched on, Let the fire run on maximum setting for several hours so that the lacquer coating will have an opportunity to set and possible vapours released can be safely removed by ventilation. We advise
you to be outside the room as much as possible during this process!
Please note that:
all transport packaging should be
removed.
children or pets should not be
present in the room.
3 Installation requirements
3.1 The fire
The appliance must be built into an
existing or a newly to be constructed false chimney breast.
In appliances with flexible gas pipes,
the gas control valve is mounted to the right side of the fire for safe transport . Unscrew it and mount it at a distance of max. 30 cm behind the access door.
The receiver which has been attached
in a transport holder (see fig. 1.3 A) to the side of control valve bracket, can now be slid onto the top of the control valve bracket. The transport holder can be removed now.
3.2 False Chimney breast
The false chimney breast must be
constructed of an non-combustible material.
Always ventilate the space above the
appliance by means of the grills or a comparable alternative with a minimum air supply of 200 cm².
For the finish, use special stucco
(min. 100°C resistant) or glass fibre wallpaper to prevent discoloration or cracks etc. Recommended drying time: for plaster is a minimum of 24 hours per mm of coat applied.
The false chimney breast and its
construction may not rest on the appliance
3.3 Requirements flue system and outlets
You should always make use of the
materials prescribed by Faber Only by using these materials can Faber guarantee a proper functioning.
The outside of the concentric flue
material can reach a temperature of
Approx. 150°C. Make sure of proper
isolation and protection in case of
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transit through combustible wall or ceiling constructions. And observe sufficient distance.
Make sure that the concentric flue
materials are bracketed every 2 metres when they have an extended length, so that the weight of the flue material is not resting on the appliance itself.
You may never start with a cut-down
concentric pipe directly on to the appliance.
3.4 terminals
The flue outlet can end on an external wall or a roof . Check whether the outlet desired by you complies with local requirements concerning good function and ventilation systems . For a proper functioning the terminal should be at least 0.5 m. away from:
Corners of the building. Roof overhangs and balconies. Eaves (with the exception of the roof
ridge).
4 Preparation and Installation
instructions
4.1 Gas connection
The gas connection must comply with locally valid standards. We advise Pipe work from the meter to the appliance must be of adequate size., with near the appliance a gas isolater tap that should always be accessible. Place the gas connection in such a way that this is easily accessible, and that before service, the burner unit can be disconnected at all times.
4.2 Electric connection
If an adapter is used for the power supply, then a wall socket 230VAC – 50Hz must be mounted in the close neighbourhood of the hearth.
4.3 Preparation of the appliance
Remove the packaging of the
appliance . Make sure the gas pipes underneath the appliance are not damaged.
Clear a safe space to store the frame
and the glass.
Remove the frame , (if necessary) and
the glass and take the separately wrapped parts out of the appliance
Prepare the gas connection to the gas
control valve.
4.4 Moving the appliance
If necessary the upper parts of the appliance can be taken of, this gives a minimum dimension of the appliance (780mm), then the appliance can be transported on the back side (see fig. 2.1) It is only allowed to remove the transport plate after the appliance is fixed on the wall(See fig.2.5)
4.5 Placing the appliance
Take the installation requirements into account (See chapter 3) Correct Levelling of the appliance is very important, otherwise it is possible that the glass plates not match. The unit should always be fixed on a wall, by use of the supplied mounting and fixation brackets (See fig. 2.1 A up to 2.4 )
4.5.1 Standing on the floor
Place the appliance into the proper position and if necessary, adjust the height with the adjustable legs. Adjusting the height and levelling the appliance with a spirit level. Rough height adjustment:
with the extending legs, or the long
additional legs.
Accurate:
with the rotating adjustable legs.
Use the fixation brackets to fix the unit on the wall,(See fig 2.1 A up to 2.4) Remove now the transport plate (See fig. 2.5)
4.5.2 Suspended from the wall
check the strength of the wall, the Respect weighs approximate, 150 kilos
Determine where the unit will be fitted and install the mounting brackets on the wall (See fig.2.2) Now the appliance can hang on these brackets. Level the unit with the adjustable screws in the mounting brackets (See fig. 2.3) Use the fixation brackets to fix the unit on the wall (See fig. 2.4 ) Check if the appliance is aligned and square. Now you can remove the transport plate. See fig. 2.5)
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Before proceeding with the installation of the fire Install the side and front glass of the fire to check the squareness (See chapter 6) With a correct squareness of the unit, all glass panel will match correctly to each other
Note: remove all glass panels after this check and proceed the installation work.
4.6 Mounting the flue materials.
In case of a wall or roof terminal, the
hole must be at least 5 mm bigger than the diameter of the flue material.
Horizontal parts must be installed at a
(3 degree) slope up away the appliance.
Build up the system from the
appliance. If this is not possible, you should make use of a adjustable pipe
For fitting the system a ½ metre
cut-down pipe should be used. Make sure the inner pipe is always 2 cm longer than the outer pipe. Wall and roof terminal are also shortened. These parts must be secured with a self-tapping screw.
Do not insulate but ventilate build-in
flue material (approx.100cm2)
4.7 Building a chimney breast.
Before constructing the chimney breast we advise you to perform a function test with the appliance as described in chapter 7 “checking the installation”
4.8 Chimney breast
Construct the chimney breast from
non-combustible material in combination with metal profiles or of brickwork / aerated concrete bricks.
Take the grills and the service panel
into account. ( see fig. 1.1 and 1.2). Place a protective shield made of non-combustible material above the grills (see fig 1.1 A) .
Always use a lintel if the chimney
breast is constructed of brickwork. These should not rest onto the build­in frame.
The chimney construction may not
resting on the build-in frame
5 Placing the decorative material
It is not allowed to add different or more materials to the combustion chamber. Always keep the pilot burner and the second thermocouple free from decorative material! (See fig. 4.1 A up to 4.3 A) Do not toss all the decorative material onto the burner all at once, it can be obstructed by dust particles.
5.1
Imitation logs
Place a number of the chips onto the
burner and on the cover plate
Place the imitation logs according to
instructions. (see fig. 4.1 or imitation logs instruction card supplied)
Divide the remainder of the chips
over the burner and the cover plate . Avoid a thick layer onto the burner, this has a negative effect on the fire image.
Ignite the pilot and main burner
according to the instructions in the user’s manual. Assess whether the flame division is correct. If necessary, move the chips until there is a proper division of flames.
Place the glass and check the fire
image.
5.2 Pebbles / Grey stone
Place the pebbles over the burner and
the bottom. Spread the pebbles evenly to a double layer. The surface of the pebbles may be very slightly elevated from the burner (see fig.4.2 and 4.3)
Place the glass and check the flame
picture into the appliance
6 Installation front and side glass
Take all glass part out the packing and use the suction discs for placing the glass
, the
side glass need to be install first Note: before placing the glass remove all
fingerprints on the glass, these will be burned into it once the appliance is used.
6.1
Placing side glass
Slide the glass between the groove
and built-in frame (See fig.3.1)
(Next steps all in one move)
keep the glass tilted slightly to the side (See fig.3.2).
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Now slide the glass up into the upper groove and then place the glass in the bottom groove
6.2
Placing the front glass
Note: first install the right side part slide the glass in the upper groove and then
let it slide in to the bottom groove (see fig.3.3) Place the left-hand glass in the same way (see fig.3.4)
6.3
Place the sealing cord in the groove
Place the sealing cord and start in the right­hand corner, push the sealing cord in the clips on each indicated spot between the glass and groove (see fig.3.5 and 3.6)
Place the cover trims A on the side and B on the bottom.(See fig.3.7 )
For dismounting the glass: repeat the process in reverse order.
7 Checking the installation.
7.1 Checking the ignition of the pilot burner, main burner.
Start the pilot and main burner according to the instructions in the user’s manual. Check whether the pilot light is
properly positioned above the main burner and is not covered by chips, an imitation log or pebbles.
Check the ignition of the main burner
at full mark or low mark. (the ignition should take place
quickly and easily).
7.2 Checking for gas leakage.
Check all connections and joins for possible gas leaks by means of a gas leak detector or spray
7.3 Checking the burner pressure and the pre-pressure
Measuring the inlet-pressure:
Turn off the gas control tap. Open the pressure gauge nipple B (see
figure 1.4) a few turns and connect a pressure gauge hose to the gas control valve.
Carry out this measurement when the
appliance is on at full gas mark and when it is on the pilot light.
If the inlet pressure is too high you
are not permitted to connect the appliance.
Measuring the burner pressure:
Only perform this measurement if the inlet-pressure is correct. Open the pressure gauge nipple A (see
fig. 1.4) a few turns and connect a pressure gauge hose to the gas control valve.
The pressure must correspond with the value indicated in the technical info of this manual (chapter 13). In case of deviations, get in touch with the manufacturer.
* Close the pressure gauge nipples and check these for gas leaks.
7.4 Checking the flame image.
Allow the appliance to burn for at least 20 minutes at full gas mark and then check the flame image for:
1. Distribution of the flames
2. Colour of the flames If either one or both points are
unacceptable, then check: The positioning of the imitation logs
and/or the quantity of pebbles or chips on the burner.
The connections of the tube materials
for leakage (in case of blue flames)
Whether the correct restrictor has
been mounted
The outlet .
o Wall terminal the correct side
up and the correct position
o Roof terminal the correct
position
Whether the horizontal lengths of the
flue pipes have not been exceeded
With CO/CO2 measure equipment you have the possibility to measure the quality of the flue gases and fresh air There are two measure points between the glass and build-in frame. One for measuring the air intake(B) and one for the flue gases(A).(see fig.2.6 C, A and B )
The ratio of CO2 and CO level may not exceed 1:100 Example: If CO2 is 4,1 % max CO 410ppm
If the ratio exceeds 1:100 or flue gases are measured in the fresh air you should also check the above points.
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For the Respect count measured value
of 1.5
%
Co2 in the fresh air, this will not have a bad
effect for the working of the appliance.
8 Instructing the client
Recommend that the appliance be
serviced annually by a competent person in order to guarantee a safe use and a long lifespan.
Advise and instruct the client about
maintenance and cleaning of the glass. Emphasize the risk of burning in fingerprints.
Instruct the client about the
operation of the appliance and the remote control unit, including the replacement of the batteries and adjusting the receiver for initial use.
Hand over to the client: Installation manual User’s manual Imitation logs instruction card Suction lifters
9 Annual maintenance
9.1 Service and cleaning:
Check and clean if necessary after
checking:
o The pilot light o The burner o The combustion chamber o The glass o The logs for possible fractures o The outlet
9.2 Replace:
o If necessary the
chips/embers.
o in an LPG flat burner replace
the burner sheet
9.3 Cleaning the glass
Most of the deposits can be removed with a dry cloth. You can use ceramic hob cleaner to clean the glass. Note: prevent fingerprints on the glass. these will be burned into it once the appliance is used and cannot be removed anymore!
Carry-out the check-up according to the instructions in (chapter 7) “checking the installation”.
10 Conversion to a different type of
gas (e.g. propane)
This can only be done by installing the proper burner unit. for this purpose get in touch with your supplier. Always mention the type and serial number of the appliance when ordering.
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11 Calculation of flue system
Using the flue calculation spread sheet, you can make a flue calculation. (see chapter.13) There is also a App. available, Which can be downloaded with the following code.
The possibilities for the lengths of flue pipes and the possible restrictors have been recorded in a table (see chapter 11.11 and
11.12) This table works with a Starter length
(STL) Total vertical height (TVH) and Total horizontal length (THL)
11.1 Starter length (STL)
Is the first flue part installed on the fireplace and represents a certain value (fig.12.2 and12 3 A,N, F) This value is showed in the top row of the table ( see table 11.11 and 11.12)
11.2 Total Vertical Height (TVH)
TVH is the total height, measured from the top of the fireplace to the terminal. Indicated as TVH., This can be measured or determined from the construction drawing. see also the TVH indication in the drawings. (fig. 12.1 12.2 and 12 3: TVH)
11.3 Total Horizontal length:(THL)
THL is the calculated Horizontal Length and may consist of bends or pipe lengths in the horizontal direction. Indicated as I, K, and Q for bends and H, j, L, M, P and R for pipes.
(fig.12.1 and 12.2)
11.4 Total length of horizontal flue:
In the drawings the horizontal pipe lengths consists of the elements H, J, L, M, P and R. (fig. 12.1 and 12.2 )
11.5 90° bends in the horizontal direction
Only bends in the horizontal direction. Indicated as I, K and Q. (fig.12.1,12.2 and
12.3)
11.6 45°of 30 bends in the horizontal direction
Only bends in the horizontal direction.
11.7 90°bends from vertical to horizontal direction
90° bends from vertical to horizontal direction or reversed. Indicated as G, O and S. fig.12.2 and 12.3 )
11.8 45° of 30 °bends from vertical to horizontal direction
30° or 45° bends in the vertical direction. Indicated as B and D. (fig 12.1 )
11.9 Flue pipes under 45° or 30° gradient::
Flue pipes installed with an angle of 30° or 45° in the vertical direction. Indicated as C. (fig 12.1 ) Only possible in combination with 2 pieces of 45° or 30° bends in the vertical plane
11.10 Table: NOTE : for this appliance is a table
for the flue pipe diameter 100/150mm (11.11) and a table for the flue diameter 130/200mm (11.12)
Find the correct vertical (TVH) and horizontal (THL).lengths in the table. In case of an “x”, or if the values are outside the table, the combination is not permitted.in this case, change the length of the TVH or THL. If a value is specified, verify that the calculated STL value is not lower than indicated in the table. If so than the STL must be changed The value found indicates the width of the restrictor to be placed ("0" means no restrictor should be placed). Generally a 30mm restrictor is pre-installed. (See fig. 2.6 B )
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0,1
01234 5 678
0xxxxx x xxx
0,5xxxxx x xxx
1xxxxx x xxx
1,50,2xxxx x xxx
2 30,2 x x x x x x x x 3 30,2 x x x x x x x x 4 40,2 x x x x x x x x 5 40,2 x x x x x x x x 6 50,2 x x x x x x x x 7 50,2 x x x x x x x x 8 60,2 x x x x x x x x
9 60,2 x x x x x x x x 10 60,2 x x x x x x x x 11 70,2 x x x x x x x x 12 70,2 x x x x x x x x 13 70,2 x x x x x x x x 14 70,2 x x x x x x x x 15 80,2 x x x x x x x x 16 80,2 x x x x x x x x 17 80,2 x x x x x x x x 18 80,2 x x x x x x x x 19 80,2 x x x x x x x x 20 80,2 x x x x x x x x 21 80,2 x x x x x x x x 22 80,2 x x x x x x x x 23 80,2 x x x x x x x x 24 80,2 x x x x x x x x 25 80,2 x x x x x x x x 26 80,2 x x x x x x x x 27 80,2 x x x x x x x x 28 80,2 x x x x x x x x 29 80,2 x x x x x x x x 30 80,2 x x x x x x x x
STL
THL in meters
T V H in m e ters
11.11 Table flue pipe diamter100/150mm
Vertical (TVH) and Horizontal(THL)
STL
TVH
THL
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0,10,20,50,511111
012345678
0xxxxxxxxx
0,5x30,4xxxxxxx
1 30,4 40,4 30,4 0,4 0,4 x x x x
1,5 40,4 50,4 40,4 30,4 0,4 0,4 0,4 x x
2 50,4 60,4 50,4 40,4 30,4 0,4 0,4 0,4 x 3 60,4 65,4 60,4 50,4 40,4 30,4 0,4 0,4 0,4 4 65,4 70,4 65,4 60,4 50,4 40,4 30,4 0,4 0,4 5 70,4 70,4 70,4 65,4 60,4 50,4 40,4 30,4 0,4 6 70,4 70,4 70,4 70,4 65,4 60,4 50,4 40,4 30,4 7 70,4 80,4 70,4 70,4 70,4 65,4 60,4 50,4 40,4 8 80,4 80,4 80,4 70,4 70,4 70,4 65,4 60,4 50,4
9 80,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 60,4 10 80,4 80,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 11 80,4 80,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 12 80,4 80,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 13 85,4 80,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 14 85,4 85,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 15 85,4 85,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 16 85,4 85,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 17 85,4 85,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 18 85,4 85,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 19 85,4 85,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 20 85,4 85,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 21 85,4 85,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 22 85,4 85,4 80,4 80,4 80,4 70,4 70,4 70,4 65,4 23 85,4 85,4 80,4 80,4 80,4 70,4 70,4 70,4 x 24 85,4 85,4 80,4 80,4 80,4 70,4 70,4 x x 25 85,4 85,4 80,4 80,4 80,4 70,4 x x x 26 85,4 85,4 80,4 80,4 80,4 x x x x 2785,485,480,480,4xxxxx 2885,485,480,4xxxxxx 2985,485,4xxxxxxx 3085,4xxxxxxxx
STL
THL in mete rs
TV H in m eters
11.12 Table for flue pipe diameter130/200mm
Vertical (TVH) and Horizontal (THL)
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12 Example
fig. 12.1 fig.12.2
fig. 12.3
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13 Flue calculation spread sheet
Starter length (STL)
First part on top of the appliance
value
completed
Flue length from 0,1m till 0,45m 0,2
Flue length from 0,5m till 0,90m 0,5
Flue length from 1m till 1,4m 1
Flue length from 1,5m till 2m 1.5
Flue length from 2M or more 2
Bends 90° 0,1
Bends 45°30°of 15 0,2
Roof terminal 1
Wall terminal 0
Total Vertical Height (TVH)
measured height
rounded value
meter
meter
Total Horizontal Length (THL)
calculate
Part number x value result
rounded value
Total length in
meters
x 1
90° bends vertical
to horizontal
x
0,4
45° bends vertical
to horizontal
x 0,2
90° bends in the
horizontal
direction
x
1,5
45° bends horizontal
direction
x 1
tubes at an angle
in meters
x
0,7
Total _______+
mete
r
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Search in the table at TVH and THL and enter the value that is found
found value
Is the detected value is a number check whether the completed STL is higher or equal to the
value in the table.
Is the found value x a is the situation is not possible,
Solution: change the TVH or THL
STL value is less than as specified in the Table installation is Not possible
Solution: Start length to low see for the minimum length in the top row of the table
Results
Restrictor size = Found value for the comma.
mm
Extra information = Found value behind the comma.
Mark
which is applied
Install the Air restrictor plate , see installation manual 0,1
Install adapter 100/150 direct on top the fire. 0,2
In case of wall terminal install adapter 100/150 before the
last bend, in case of roof terminal just before the terminal
0,3
In case of roof terminal (always size 100/150) install the 100/150 adapter just before the terminal. Wall terminal
130/200
0,4
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14 Technical data
Gascat.
II2H3+
II2H3+ II2H3+
Type
C11 C31
C11 C31 C11 C31
Reference gas
G20
G30 G31 Input Nett kW 14.5 14.6 13.2 Efficiency class
2
2 2
NOx class
5
5 5
inlet-pressure mbar
20
30 37
Gas rate at 15ºC and 1013 mbar l/h
1533
452 519
Gas rate at 15ºC and 1013 mbar gr/h
-
1140 970
Burner pressure at full mark
mbar
10
23.0 28
Injector main burner mm
7x0.89 7x1.09
7x0.54 7x0.61
7x0.54 7x0.61
Reduced input restraint mb
Adjustable
(4.4)
Adjustable
(14.3)
Adjustable
(17)
Pilot assembly
SIT 145
SIT 145 SIT 145
Code
36
23 23
Diameter inlet / outlet mm
200/130
200/130 200/130
Gas control valve
GV60
GV60 GV60
Gas connection
3/8”
3/8” 3/8”
Electrical connection V
220
220 220
Batteries receiver V
4x AA
(1,5V)
4x AA
(1,5V)
4x AA
(1,5V)
Batteries sender V
9
9 9
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15 Dimensions
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www.faber.nl - info@faber.nl Saturnus 8 NL - 8448 CC Heerenveen Postbus 219 NL - 8440 AE Heerenveen T. +31(0)513 656500 F. +31(0)513 656501
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