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RAM5000
User Manual
25 pgs2.21 Mb0

FAAC RAM5000 User Manual

RAMSET
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RAMSET
TABLE OF CONTENTS
Classes of Vehicular Gate Operators .................................................................................................4
Types of Installations ..........................................................................................................................7
Pushbutton Controls & Master/Slave Installation ...............................................................................9
Terminal Strip Connections ........................................................................................................ 12-13
RAM 5000 • 5100 • 5200
Wire Board Connections...................................................................................................................15
Parts Diagram...................................................................................................................................16
Bill of Materials ........................................................................................................................... 17-18
Important Information for the Homeowner ........................................................................................20
Troubleshooting Table ......................................................................................................................21
Do not install this gate operator if you do not have experience or appropriate
WARNING
training with gate operators.
IMPORTANT SAFETY REQUIREMENTS & INSTRUCTIONS
WARNING To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate.
NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the Vehicular Gate Operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the limit of travel, retest the Vehicular Gate Operator. Failure to adjust and retest the
Vehicular Gate Operator properly can increase the risk of injury or death.
5. Use the Emergency Release only when power switch or circuit breaker has been turned off. Using the Emer­gency Release during a power failure can be a hazard if power is abruptly restored.
6. KEEP GATES PROPERLY MAINTAINED. Read the Owner’s Manual. Have a qualified service person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
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RAMSET
RESPONSIBILITIES OF INSTALLERS AND TECHNICIANS
INSTALLATION
• READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE ATTEMPTING
ANY INSTALLATION.
• DO NOT EXCEED THE EQUIPMENT SPECIFICATIONS.
• INSURE A SAFE AND PROPER INSTALLATION.
• INSTALL THIS EQUIPMENT IN ACCORDANCE WITH THE UL 325 SPECIFICATIONS.
• MAKE SURE TO ELIMINATE ANY PINCH POINTS EXISTING ON THE INSTALLATION.
(ie. ROLLERS, ARMS…etc. )
• RAMSET GATE OPERATORS MUST BE INSTALLED BY A TRAINED TECHNICIAN.
RAM 5000 • 5100 • 5200
SAFETY DEVICES
• REMOVE OR PROTECT ALL PINCH POINTS FROM THE GATE OPERATOR.
• MAKE SURE EVERY INSTALLATION HAS A MINIMUM OF ONE NON-CONTACT
SAFETY DEVICE (SUCH AS A PHOTO EYE OR LOOP DETECTOR).
• CHECK THE E.R.D. SENSITIVITY FOR PROPER ADJUSTMENTS.
• MAKE SURE THAT ALL AREAS AROUND THE GATE ARE SAFE AND SECURE.
(SUCH AS THE FRONT, REAR, AND TRAVEL AREA).
COMMUNICATE WITH THE END-USER
• INSTRUCT THE END USER ON HOW TO SAFELY OPERATE ALL FUNCTIONS
OF THE OPERATOR.
• INSTRUCT THE END-USER ON HOW TO SAFELY USE THE EMERGENCY
RELEASE.
• CLEARLY LABEL AND IDENTIFY THE CIRCUIT BREAKER FOR THE OPERATOR.
• SHOW THE END-USER THE LOCATION OF THE CIRCUIT BREAKER FOR THE
OPERATOR.
• THOROUGHLY EXPLAIN ANY AND ALL WARRANTIES ASSOCIATED WITH THE
OPERATOR AND INSTALLATION.
• KEEP A COPY OF EACH MANUAL HANDY FOR FUTURE REFERENCES.
• PROVIDE THE END-USER WITH THE “HOME OWNERS MANUAL PACKET”
(INCLUDED WITH EVERY OPERATOR).
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IMPORTANT SAFETY REQUIREMENTS BY UL STANDARDS
RAMSET
Prior to installation, the following must be observed: (per UL 325.56.8.4).
a) Install the gate operator only when:
1. The operator is appropriate for the construction of the gate and the usage Class of the gate,
2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a mini­mum of 4 feet (1.22 m) above the ground to prevent a 2 1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position.
3. All exposed pinch points are eliminated or guarded, and
4. Guarding is supplied for exposed rollers.
b) The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
c) The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.
g) The stop and/or reset button must be located in the line­of-sight of the gate. Activation of the reset control shall not cause the operator to start.
h) A minimum of two (2) WARNING SIGNS shall be in­stalled, one on each side of the gate where easily visible.
i) For gate operators utilizing a non-contact sensor in ac­cordance with UL 31.1.1:
1. See instructions on the placement of non-contact sensors for each Type of application.
2. Care shall be exercised to reduce the risk of nui­sance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and
3. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.
j) For a gate operator utilizing a contact sensor in accor­dance with 31.1.1:
1. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and postmounted both inside and outside of a vehicular horizontal slide gate.
2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
RAM 5000 • 5100 • 5200
d) The gate must be properly installed and work freely in both directions prior to the installation of the gate opera­tor. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.
e) For gate operators utilizing Type D protection:
1. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving.
2. The placard as required by 58.1.6 shall be placed adjacent to the controls,
3. An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed, and
4. No other activation device shall be connected.
f) Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, un­der, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.
3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.
4. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage.
5. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscap­ing or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
6. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more con­tact sensors shall be located on the bottom edge.
7. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
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RAMSET
CLASSES OF VEHICULAR GATE OPERATORS
Vehicular horizontal slide-gate operator (or system) - A vehicular gate operator (or system) that
controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance or exit to a drive, parking lot, or the like.
Vehicular swing-gate operator (or system) - A vehicular gate operator (or system) that controls a gate which swings in an arc in a horizontal plane that is intended for use for vehicular entrance or exit to a drive, parking lot or the like.
Residential vehicular gate operator-Class I - A vehicular gate operator (or system) intended for use at a home of one-to four single family dwellings, or a garage or parking area associated there with.
Commercial/general access vehicular gate operator-Class II - A vehicular gate operator (or sys-
RAM 5000 • 5100 • 5200
tem) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotels, garages, retail stores, or other buildings serving the general public.
Industrial/limited access vehicular gate operator-Class III - A vehicular gate operator (or system) intend ed for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.
Restricted access vehicular gate operator-Class IV - A vehicular gate operator (or system) in­tended for use in a guarded industrial location or building such as an airport security area or other re­stricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
RECOMMENDED ELECTRICAL CONNECTION
A 3 wire, 120 VAC or 220 VAC electrical circuit with a 15 amps independent circuit breaker for single operator and a 20 amps for Master/Slave. Ideally, the electrical conduits should exit the concrete under the operator. Low voltage control wires must be run in a separate conduit to the operator.
NOTE: Always consult and follow all local building and electrical codes prior to installation.
RECOMMENDED WIRE GAUGE
AMPERES
INPUT POWER MOTOR HP RUN START
120V Single Phase 1/2 4.7 5.0
120V Single Phase 3/4 8.0 8.7
220 VAC Single Phase 1 4.7 5.0
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MAXIMUM CONDUIT DISTANCE IN FEET
USING COPPER WIRE BY WIRE SIZE
14ga. 12ga. 10ga. 8ga.
Up to 100’ 100-350’ 350-650’ 800’
Up to 50’ 50-150’ 150-250’ 450’
Up to 100’ 100-350’ 350-650’ 800’
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RAMSET
GENERAL SPECIFICATIONS
The following specications are based on a standard front level installation. Contact a local technician to determine which operator is best suited for your installation.
Model RAM 5000 RAM 5100 RAM 5200
Max. Gate Length 40 Feet 40 Feet 40 Feet
Max. Gate Weight 1000 lbs 2000 lbs 3000 lbs
Cycles Continuous Continuous Continuous
Capacitor
Application Commercial/ Industrial Commercial/ Industrial Commercial/ Industrial
Finish and Construction
Continuous Duty Motor
Operating Temperature -10°F to 160°F -10°F to 160°F -10°F to 160°F
Gate Travel Speed Approx. 1' per sec Approx. 1' per sec Approx. 1' per sec
Power Failure Release
Chassis Base Dimensions W 13½" x L 14¼" W 13½" x L 14¼" W 13½" x L 14¼"
Overall Dimensions H25" x L16½" x W 18½" H25" x L16½" x W 18½" H25" x L16½" x W 18½"
Shipping Weight 125 lbs 125 lbs 125 lbs
Aerovox 65µƒ, 240 V, 50/60 HZ, protected S 1000AFC
Gold/Zinc Plated 1/4" H.R. Metal
1/2 Hp 120 VAC 4.5 amp 1625 rpm. 50/60 Hz.
Chain release or option battery back-up system (less than 1000 lbs)
Aerovox 65µƒ, 240 V, 50/60 HZ, protected S 1000AFC
Gold/Zinc Plated 1/4" H.R. Metal
3/4 Hp 120 VAC 8.5 amp 1625 rpm. 50/60 Hz.
Chain release or option battery back-up system (less than 1000 lbs)
Aerovox 65µƒ, 240 V, 50/60 HZ, protected S 1000AFC
Gold/Zinc Plated 1/4" H.R. Metal
1 Hp 220 VAC 4.5 amp 1625 rpm. 50/60 Hz.
Chain release or option battery back-up system (less than 1000 lbs)
RAM 5000 • 5100 • 5200
WARNING
Do not exceed the specifications. The warranty on your unit will be void if the installation exceeds the recommended specifications.
EMERGENCY CHAIN RELEASE
Remove the lock from the
chain release and open
the gate manually
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RAMSET
INSTALLATION SPECIFICATIONS
WARNING
Do not exceed the specifications. The warranty on your unit will be void if the installation exceeds the recommended specifications.
All Sliding Gate Operators are factory preset for (LH) Left Hand Installations.
CONCRETE PAD CONSTRUCTION
Dimensions given for the pad are based on soil bear­ing shear of 2000 P.S.F. These figures may have to be adjusted depending on local soil conditions.
1. Construct form for mounting pad according to dimensions shown in Figure 1, 2 and 3.
2. Locate mounting pad according to dimensions
RAM 5000 • 5100 • 5200
given in illustration.
3. Level top edge of form.
4. Set reinforcing bars and wire mesh.
5. Mix concrete, pour mixture into form. Level and finish surface after pouring is complete.
6. Allow pad to cure for 48 hours, and remove forms.
Figure 1
MIN
24”
GATE
5”
WALL
4”
6 1/2”
4”
6 1/2”
Figure 2
C
L
concrete
24”
GATE
11”
6”
GATE SHOWN CLOSED
LH FRONT INSTALLATION
concrete
24”
12 1/4”
BASE
OPERATOR
TAIL
Wall
24”
Mark centers and install four 1/2-13
UNC Red-head
Anchor Bolts
TOP VIEW
7 5/8”
5”
4”
Conduit for low
voltage wires
Figure 3
4”
MIN
4”
Master-Slave
Conduit for
power
GATE
Wall
Conduit for
24” x 24” x 24”
Concrete Pad
TOP VIEW
GATE
SHOWN OPEN
LH FRONT
INSTALLATION
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