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RAM3200
User Manual
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FAAC RAM3200 User Manual

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RAMSET
TABLE OF CONTENTS
Important Safety Requirements by UL Standards ..............................................................................3
Classes of Vehicular Gate Operators .................................................................................................4
Standard Installation for Gates from 8’ to 16’ in Length .....................................................................7
Standard Installation for Gates from 16’ to 22’ in Length ...................................................................8
Space Required for Standard Gate in the Open Position ...................................................................8
Compact Installation and Minimum Space Required..........................................................................9
Sensor Installation ............................................................................................................................10
Pushbutton Controls & Master/Slave Installation .............................................................................11
Terminal Strip Connections ........................................................................................................ 14-15
Wire Board Connections...................................................................................................................17
Exploded View Parts Diagram ..........................................................................................................18
Bill of Materials ........................................................................................................................... 19-20
Troubleshooting Table ......................................................................................................................21
Ramset Optional Accessories ..........................................................................................................24
RAM 3000 • 3100 • 3200
Do not install this gate operator if you do not have experience or appropriate
WARNING
training with gate operators.
IMPORTANT SAFETY REQUIREMENTS & INSTRUCTIONS
WARNING To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate.
NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE.
4. Test the Vehicular Gate Operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object activates the non-contact sensors. After adjusting the limit of travel, retest the Vehicular Gate Operator. Failure to adjust and retest the
Vehicular Gate Operator properly can increase the risk of injury or death.
5. Use the Emergency Release only when power switch or circuit breaker has been turned off. Using the Emer­gency Release during a power failure can be a hazard if power is abruptly restored.
6. KEEP GATES PROPERLY MAINTAINED. Read the Owner’s Manual. Have a qualified service person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate rate entrance.
8. SAVE THESE INSTRUCTIONS.
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RAMSET
RESPONSIBILITIES OF INSTALLERS AND TECHNICIANS
INSTALLATION:
• READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE ATTEMPTING
ANY INSTALLATION.
• DO NOT EXCEED THE EQUIPMENT SPECIFICATIONS.
• INSURE A SAFE AND PROPER INSTALLATION.
• INSTALL THIS EQUIPMENT IN ACCORDANCE WITH THE UL 325 SPECIFICATIONS.
• MAKE SURE TO ELIMINATE ANY PINCH POINTS EXISTING ON THE INSTALLATION.
RAM 3000 • 3100 • 3200
(ie. ROLLERS, ARMS…etc. )
SAFETY DEVICES:
• REMOVE OR PROTECT ALL PINCH POINTS FROM THE GATE OPERATOR’S ARMS.
• MAKE SURE EVERY INSTALLATION HAS A MINIMUM OF ONE SAFETY DEVICE
(SUCH AS A PHOTOELECTRIC EYE OR LOOP DETECTOR).
• CHECK THE E.R.D. SENSITIVITY.
• MAKE SURE THAT ALL AREAS AROUND THE GATE ARE SAFE AND SECURE.
(SUCH AS THE FRONT, REAR, AND TRAVEL AREA).
COMMUNICATE WITH THE END-USER
• INSTRUCT THE END USER ON HOW TO SAFELY OPERATE ALL FUNCTIONS
OF THE OPERATOR.
• INSTRUCT THE END-USER ON HOW TO SAFELY USE THE EMERGENCY
RELEASE.
• CLEARLY LABEL AND IDENTIFY THE CIRCUIT BREAKER FOR THE OPERATOR.
• SHOW THE END-USER THE LOCATION OF THE CIRCUIT BREAKER FOR THE
OPERATOR.
• THOROUGHLY EXPLAIN ANY AND ALL WARRANTIES ASSOCIATED WITH THE
OPERATOR AND INSTALLATION.
• KEEP A COPY OF EACH MANUAL HANDY FOR FUTURE REFERENCES.
• PROVIDE THE END-USER WITH THE “HOME OWNERS MANUAL PACKET”
(INCLUDED WITH EVERY OPERATOR).
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IMPORTANT SAFETY REQUIREMENTS BY UL STANDARDS
RAMSET
Prior to installation, the following must be observed: (per UL 325.56.8.4).
a) Install the gate operator only when:
1. The operator is appropriate for the construction of the gate and the usage Class of the gate,
2. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a mini­mum of 4 feet (1.22 m) above the ground to prevent a 2 1/4 inch (57.2 mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position.
3. All exposed pinch points are eliminated or guarded, and
4. Guarding is supplied for exposed rollers.
b) The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening. The pedestrian access opening shall be designed to promote pedestrian usage. Locate the gate such that persons will not come in contact with the vehicular gate during the entire path of travel of the vehicular gate.
c) The gate must be installed in a location so that enough clearance is supplied between the gate and adjacent structures when opening and closing to reduce the risk of entrapment. Swinging gates shall not open into public access areas.
g) The stop and/or reset button must be located in the line­of-sight of the gate. Activation of the reset control shall not cause the operator to start.
h) A minimum of two (2) WARNING SIGNS shall be in­stalled, one on each side of the gate where easily visible.
i) For gate operators utilizing a non-contact sensor in ac­cordance with UL 31.1.1:
1. See instructions on the placement of non-contact sensors for each Type of application.
2. Care shall be exercised to reduce the risk of nui­sance tripping, such as when a vehicle, trips the sensor while the gate is still moving, and
3. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the perimeter reachable by a moving gate or barrier.
j) For a gate operator utilizing a contact sensor in accor­dance with 31.1.1:
1. One or more contact sensors shall be located where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and postmounted both inside and outside of a vehicular horizontal slide gate.
2. One or more contact sensors shall be located at the bottom edge of a vehicular vertical lift gate.
RAM 3000 • 3100 • 3200
d) The gate must be properly installed and work freely in both directions prior to the installation of the gate opera­tor. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.
e) For gate operators utilizing Type D protection:
1. The gate operator controls must be placed so that the user has full view of the gate area when the gate is moving.
2. The placard as required by 58.1.6 shall be placed adjacent to the controls,
3. An automatic closing device (such as a timer, loop sensor, or similar device) shall not be employed, and
4. No other activation device shall be connected.
f) Controls intended for user activation must be located at least six feet (6’) away from any moving part of the gate and where the user is prevented from reaching over, un­der, around or through the gate to operate the controls. Outdoor or easily accessible controls shall have a security feature to prevent unauthorized use.
3. One or more contact sensors shall be located at the pinch point of a vehicular vertical pivot gate.
4. A hardwired contact sensor shall be located and its wiring arranged so that the communication between the sensor and the gate operator is not subjected to mechanical damage.
5. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for entrapment protection functions shall be located where the transmission of the signals are not obstructed or impeded by building structures, natural landscap­ing or similar obstruction. A wireless contact sensor shall function under the intended end-use conditions.
6. One or more contact sensors shall be located on the inside and outside leading edge of a swing gate. Additionally, if the bottom edge of a swing gate is greater than 6 inches (152 mm) above the ground at any point in its arc of travel, one or more con­tact sensors shall be located on the bottom edge.
7. One or more contact sensors shall be located at the bottom edge of a vertical barrier (arm).
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RAMSET
CLASSES OF VEHICULAR GATE OPERATORS
Vehicular horizontal slide-gate operator (or system) - A vehicular gate operator (or system) that
controls a gate which slides in a horizontal direction that is intended for use for vehicular entrance or exit to a drive, parking lot, or the like.
Vehicular swing-gate operator (or system) - A vehicular gate operator (or system) that controls a
gate which swings in an arc in a horizontal plane that is intended for use for vehicular entrance or exit to a drive, parking lot or the like.
Residential vehicular gate operator-Class I - A vehicular gate operator (or system) intended for
use at a home of one-to four single family dwellings, or a garage or parking area associated there with.
RAM 3000 • 3100 • 3200
Commercial/general access vehicular gate operator-Class II - A vehicular gate operator (or sys-
tem) intended for use in a commercial location or building such as a multi-family housing unit (five or more single family units), hotels, garages, retail stores, or other buildings serving the general public.
Industrial/limited access vehicular gate operator-Class III - A vehicular gate operator (or system)
intend ed for use in an industrial location or building such as a factory or loading dock area or other locations not intended to service the general public.
Restricted access vehicular gate operator-Class IV - A vehicular gate operator (or system) in-
tended for use in a guarded industrial location or building such as an airport security area or other re­stricted access locations not servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
RECOMMENDED ELECTRICAL CONNECTION
A 3 wire, 120 VAC electrical circuit with a 15 amps independent circuit breaker for single operator and a 20 amps for Master/Slave. Ideally, the electrical conduits should exit the concrete under the operator. Low voltage control wires must be run in a separate conduit to the operator.
NOTE: Always consult and follow all local building and electrical codes prior to installation.
RECOMMENDED WIRE GAUGE
AMPERES
INPUT POWER MOTOR HP RUN START
120V Single Phase 1/2 4.7 5.0
120V Single Phase 3/4 8.0 8.7
220V Single Phase 1 4.7 5.0
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MAXIMUM CONDUIT DISTANCE IN FEET
USING COPPER WIRE BY WIRE SIZE
14ga. 12ga. 10ga. 8ga.
Up to 100’ 100-350’ 350-650’ 800’
Up to 50’ 100-150’ 150-250’ 450’
Up to 100’ 100-350’ 350-650’ 800’
RAMSET
RAM 3000 • RAM 3100 • RAM 3200
G e n e r a l S p e c i f i c a t i o n S :
MODEL: RAM 3000 RAM 3100 RAM 3200
Max. Gate Length: 22 feet 22 feet 22 feet
Max. Gate Weight: 800 lbs. 1200 lbs. 1200 lbs.
Cycles: Continuous Continuous Continuous
Aerovox 65µƒ, 240 V, 50/60 Aerovox 65µƒ, 240 V, 50/60 Aerovox 65µƒ, 240 V, 50/60
Capacitor: HZ, protected S 1000AFC HZ, protected S 1000AFC HZ, protected S 1000AFC
Application: Commercial Commercial Com./Industrial
Finish and Gold/Zinc plated Gold/Zinc plated Gold/Zinc plated
Construction: 1/4” H.R. Metal 1/4” H.R. Metal 1/4” H.R. Metal
Continuous Duty 1/2 Hp 120 Vots. AC 3/4 Hp 120 Vots. AC 1 Hp 220 Vots. AC
Motor: 4.5 amp. 1625 rpm. 8.5 amp. 1625 rpm. 4.5 amp. 1625 rpm.
Power Failure
Release:
Overall Dimensions:
Gate Travel Speed:
Shipping Weight: 135 lbs. 150 lbs. 150 lbs.
WARNING
*By hand lever release or *By hand lever release or *By hand lever release or
optional battery Back-up system. optional battery Back-up system. optional battery Back-up system.
H: 28 1/2” - L: 23” - W: 18” H: 28 1/2” - L: 23” - W: 18” H: 28 1/2” - L: 23” - W: 18”
Approx. 90°opening in 20 sec. Approx. 90°opening in 20 sec. Approx. 90°opening in 20 sec.
Do not exceed the specifications.
RAM 3000 • 3100 • 3200
Emergency Release:
*By Release Lever; remove cap, lift up release handle and push gate open.
•OPTIONALBBS. (1000 LBS MAX) •OPTIONALPOWERINVERTER.
(1/2 & 3/4 HP UNITS ONLY)
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RAMSET
INSTALLATION SPECIFICATIONS
CONCRETE PAD CONSTRUCTION:
Dimensions given for the pad are based on soil bearing shear of 2000 P.S.F. These figures may have to be adjusted depending on local soil conditions.
1. Construct form for mounting pad according to dimensions shown in Figure 1 and 2.
2. Locate mounting pad according to dimensions
RAM 3000 • 3100 • 3200
given in illustration.
3. Level top edge of form.
4. Set reinforcing bars and wire mesh.
5. Allow pad to cure for 48 hours, and remove forms.
6. Note: conduits 6” above concrete pad.
Figure 2
Figure 1
6
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RAMSET
HOOKUP ELECTRICAL POWER
Figure 3
Outlet Leads
Note: 15 amp wires connected to independent
breaker.
GATE TRAVEL ADJUSTMENT
Figure 4
RAM 3000 • 3100 • 3200
Gate travel is adjusted by loosening the limit Cams and adjusting them until proper gate travel has been achieved.
STANDARD INSTALLATION FOR GATES FROM 8’ TO 16’ IN LENGTH
Figure 5
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RAMSET
STANDARD INSTALLATION FOR GATES FROM 16’ TO 22’ IN LENGTH
RAM 3000 • 3100 • 3200
Figure 6
SPACE REQUIRED FOR A STANDARD GATE IN THE OPEN POSITION
Figure 7
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COMPACT INSTALLATION FOR GATES UP TO 14’ IN LENGTH
20" minimum space
required between, open
gate and wall for this
compact
installation.
RAMSET
RAM 3000 • 3100 • 3200
Figure 8
MINIMUM SPACE REQUIRED FOR COMPACT INSTALLATION
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Figure 9
9
RAMSET
SENSOR INSTALLATION
Ramset Gate Operators should not be installed without non-contact sensing devices such as Loop Detectors, photo electric sensors or the equivalent.
A non-contact sensor (photoelectric sensor or equivalent) and a contact sensor (edge
WARNING
Reversing Loops on the ground floor, prevents gate from closing when vehicle is in loop area.
Exit Loops on the ground floor, opens gate when vehicle crosses loop area.
Photoelectric Safety Sensor (Photo Eye) prevents the gate from closing when any object interrupts
the beam.
device or equivalent) is required on each individual installation to comply with UL325.
RAM 3000 • 3100 • 3200
10
Figure 10
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RAMSET
MASTER / SLAVE INSTALLATION
Set Dip Switch (C8) "Slave Mode" to ON for slave operator. (RH) Right Hand operation requires Dip Switch (C7) "Left/Right" to be ON.
Dip Switch “C”
PUSHBUTTON CONTROLS
Three pushbuttons are located under the dip switches for operation of the gate (see Figure 11). The opening,
stop and closing buttons can be utilized to set limit switches and verify proper system operation when
installing or servicing an operator.
Opening
Pressing this button will cause the gate to open.
Stop
Pressing this button will cause the gate to stop moving.
Closing
Pressing this button will cause the gate to close.
Reset E.R.D. Board
Push all three pushbuttons for approximately 5 seconds. All three L.E.D.’s should blink.
Figure 12
L.E.D.’s light up when Opening,
Closing or Stopped
Figure 11
“Intelligate” Control Board
RAM 3000 • 3100 • 3200
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11
RAMSET
“Intelligate” Control Board
RAM 3000 • 3100 • 3200
DIP SWITCH "A"
DIP SWITCH CONFIGURATION
Figure 13
Dip Switch "A" 1, 2 & 3;
AUTOMATIC TIMER TO CLOSE GATE
‘0’ is “OFF” ‘1’ is “ON”
Switch 1 2 3 Gate Open Duration:
Dip Switch “A” 4 - 1/2 HP ERD
Dip switch A4 works with Dip switch B8
DIP A4 B8 Sensitivity
OFF OFF Most Sensitive
ON OFF 1/2 Hp—Medium Sensitivity
OFF ON
ON ON
1 1 1
1 1 0
1 0 1
1 0 0
0 1 1
0 1 0
0 0 1
0 0 0
60 seconds
45 seconds
30 seconds
15 seconds
10 seconds
05 seconds
00 seconds
disabled - command required to close
3/4 Hp—Medium Sensitivity
Least Sensitive
DIP SWITCH "B"
Dip Switch "B" 1; Not in use at this time.
Leave in the ‘Off ’ position.
Dip Switch "B" 2; “PRE WARN”
Used with JP2 “Relay Connections” : pins 7 & 8. Triggers a relay, for an alarm or light (not included), for 3 sec­onds before the gate will move in any direction.
Sw. Function:
ON Triggers the relay on JP2 pins 7 & 8 for 3 seconds.
OFF
Regular working conditions
Dip Switch "B" 3; “CONSTANT WARN”
Used with JP2 “Relay Connections” : pins 7 & 8. Triggers a relay, for an alarm or light (not included), to be ac­tive anytime the gate is in motion.
Sw. Function:
ON Triggers the relay on JP2 pins 7 & 8 while the gate
is moving
OFF
Regular working conditions
Dip Switch "B" 4,5,6 & 7; Not in use at this time.
Leave in the ‘Off ’ position.
Dip Switch “B” 8 - 3/4 HP ERD
Dip switch B8 works with Dip switch A4
DIP A4 B8 Sensitivity
OFF OFF Most Sensitive
ON OFF 1/2 Hp—Medium Sensitivity
OFF ON
ON ON
3/4 Hp—Medium Sensitivity
Least Sensitive
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RAMSET
DIP SWITCH "C"
Dip Switch "C" 1; “SECURE CLOSE”
Sw. Function:
OFF
ON
Dip Switch "C" 2; “FULL REV ERD”
Changes how long a gate will reverse when an obstruction is met when closing.
Dip Switch "C" 3; “RADIO CYCLE”
WARNING:
When installing or servicing an operator, make sure switch "C" 1 is ‘Off’. If switch "C" 1 is ‘On’, the gate will move when power is applied and severe injury may occur.
Sw. Function:
ON Reverses until the open limit is reached
OFF
Sw. Function:
OFF Normal Operation - gate only opens and closes on
ON
Normal Operation
When power is lost, then regained, control board checks status of the gate. If open and safety de­vices are cleared, gate will close automatically.
Reverses for 2 seconds and stops again.
the limit switches. If the gate is in travel then it will always open.
Cycle mode - gate opens and closes on the limit switches, but if in travel, then it will stop with a first command and reverse with a second command.
Dip Switch "C" 5; “CLOSE DELAY”
One second delay on the closing of the gate.
Dip Switch "C" 6; “OPEN DELAY”
One second delay on the opening of the gate.
Dip Switch "C" 7; “LEFT / RIGHT”
Sw. Function:
OFF Left hand installations - All operators come factory
ON
Right hand installations - Reverses motor & limit switches without moving any wires.
Dip Switch "B" 8; Not in use at this time.
Leave in the ‘Off ’ position.
RAM 3000 • 3100 • 3200
Dip Switch "C" 4; “ONE PASS”
Sw. Function:
OFF
Normal Operation - fully opens and closes
ON
One pass mode - The gate will open until “the re­versing loop” is initially activated and then cleared, the gate will then close. If the “reversing loop” is then activated again, before the gate is fully closed, the gate will stop until the “reversing loop” is cleared, then continue to close.
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RAMSET
SAFETY
RAM 3000 • 3100 • 3200
TERMINAL STRIP CONNECTION
Figure 14
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TERMINAL STRIP CONNECTIONS
Terminal # 1 - COMMON:
Low voltage common.
Terminal # 2 - REV LOOP:
Stops the gate from closing. If the gate is open, it holds the gate open. If the gate is closing, it stops and reopens the gate. If the gate is closed, the gate will remain closed. The function can be altered with Dip Switch “C” 4 (see “Dip Switch Configuration”). Used with loop detectors, photo eyes, safety edges…etc. Becomes active with a closed contact to common.
Terminal # 3 - CLOSE:
Closes the gate. Used with three button stations or pushbuttons. Becomes active with a closed contact to common.
RAMSET
normal operation. If triggered twice before reaching a limit switch, the alarm will sound for 6 minutes and the control board will not accept any commands. After the 6 minutes the 24 VDC is removed from the alarm connection and the board resets to normal operation.
Terminal # 9 and 10 - LIMIT 1 & LIMIT 2:
Direction depends on Dip Switch “C” 7 (See “Dip Switch Configuration”). Stops the motor from moving in one direction. These wires are preset in factory and should not be moved. Becomes active with a closed contact to common.
Terminal # 11 and 12 - COMMON:
Low voltage common.
Terminal # 13 - +24 VAC:
Provides 24 VAC for peripheral accessories.
RAM 3000 • 3100 • 3200
Terminal # 4 - FIREBOX:
Opens the gate. Used with fire department key switches & controls. Opens with closed contact to common. Closes immediately when closed contact on common is removed.
Terminal # 5 - EXIT:
Opens the gate. Used with loop detectors, photo eyes, keypads, phone entry systems, three-but­ton stations…etc. Becomes active with a closed contact to common.
Terminal # 6 - PHANTOM:
Keeps the gate open when the open limit switch is activated. Used with loop detectors. Becomes active with a closed contact to common.
Terminal # 7 - RADIO:
Operation depends on dip switch “C” 3 (See “Dip Switch Configuration”). Used with an RF receiver or pushbutton. Becomes active with a closed contact to common.
Terminal # 8 - EDGE:
When triggered the gate will stop. The gate will remain stopped until the detector is cleared. Once the detector is cleared, the operator will resume
Terminal # 14 and 15 - MAG (-) & MAG (+):
Supplies 24 VDC to a Magnetic Lock when the gate is closing or closed. If gate is opening or opened, then no power is supplied. Leave open if not used.
Terminal # 16 - M BRAKE:
Used ONLY on the Ram 50 Operator. If while the gate is closed someone or something tries to manually open the gate without a proper signal (keypad, exit loop, radio signal…), the motor will lock up for 6 minutes. After the 6 minutes, the operator will then secure close the gate.
Terminal # 17 and 18 - MOTOR 1 & MOTOR 2:
Supplies power to the motor. Direction depends on Dip Switch “C” 7 (see “Dip Switch Configura­tion”). These wires are preset and connected in the factory and should not be moved.
Terminal # 19 and 20 - AC HOT & NEUTRAL:
110 VAC or 220 VAC to power the operator. Voltage is predetermined at factory and cannot be changed by the installer or technician.
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RAMSET
RAMSET “INTELLIGATE” CONTROL BOARD
Introduction:
Ramset’s “Intelligate” Control Board works with Sliding, Swinging and Overhead vehicular gate operators. It is controlled by a program­mable microprocessor that reads and precisely executes all functions of the Control Board. The Control Board is powered by a separate mounted 24 VAC transformer. This allows no
RAM 3000 • 3100 • 3200
necessary board modifications between 110
VAC and 220 VAC single-phase applications. Some of the functions of the Control Board are: 0 - 60 seconds automatic close timer, self adjusting E.R.D. with low and high setting, constant warning, prewarning, secure close, one pass, open & close delay, left/right hand operation, plug-in loop detectors and RS485 three wire master/slave connection.
Figure 15
16
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WIRE BOARD CONNECTIONS
JP9 - Input Power:
1,2) 24 VAC power.
Connection from external transformer to power Control Board.
JP3 - 3 Button:
Used with a 3-button station to open, stop, and close the gate. The open and close are normally open connections and the stop is a nor­mally closed connection, remove jumper wire when connecting 3 button station. Common and stop are also used with a photo eye used to protect the backplane of the operators.
1) Open 2) Stop 3) Close 4) Common
RAMSET
JP2 - Relay Connections:
1) 24 VDC. 5) Relay Common
2) 24 VAC 6) Fully Closed-N.C.
3) 5 VDC 7-8) Constant/Prewarn
4) Fully Open-N.O. 9-10) E.R.D. Alarm.
If E.R.D. is triggered twice before reaching a limit, 24 VDC is supplied to sound an alarm (included with operator).
RAM 3000 • 3100 • 3200
Fully Open N.O. (works with relay common)-
Relay rated at 125 VAC, 2 amps. Normally open con­nection. Open contact occurs until the open limit is triggered. When the open limit is triggered, a closed contact occurs.
JP11 - Foot Pedal Plug:
Stops the motor from running while the foot pedal is engaged.
JP7 - Master/Slave plug:
1) A 2) B 3) Common
tween two gates. A three-wire, Shielded cable is needed to run from the A, B, & Common (JP7) of the master P.C.B. to the A, B, & Common (JP7) of the slave P.C.B.
Used to synchronize the operation be-
JP10 - Loop Inputs:
1-2) Reverse 3-4) Exit 5-6) Phantom
Use with ILD-24s, Loop wires should be connected to this plug.
Relay Common - Relay rated at 125 VAC, 2 amps.
The common of the Fully Closed N.C. relay and the Fully Open N.O. relay.
Fully Closed N.C. (works with relay common)
Relay rated at 125 VAC, 2 amps. Normally closed connection. Closed contact occurs until the closed limit is triggered. When the closed limit is triggered, an open contact occurs.
JP4, JP5 & JP8 - Reverse, Exit & Phantom Sensor:
Used with the Ramset ILD-24 plug-in loop detector. The Loop wires should be connected into the “LOOP INPUTS” plug.
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RAMSET
RAM 3000 • RAM 3100 • RAM 3200
p a r t S D i a G r a m
52
51
48
RAM 3000 • 3100 • 3200
49
36
28
24
33
27
47
26
41
40
15
25
50
46
45
3
35
Figure 16
16
42
43
44
39
30
10
31 37
18
34
29
21
9
1
4
2
32
12
8
19
23
38
5
6
7
11
13
22
14
17
18
32
20
19
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RAMSET
BILL OF MATERIALS FOR: RAM 3000 - RAM 3100 - RAM 3200
ITEM PART # PART DESCRIPTION RAM 3000 RAM 3100 RAM 3200
1 800-00-05 Chassis
2 800-00-20 Chassis Back Channel
3 800-02-00 Gear Reducer—Size 40, Ratio 40:1
4 800-02-07 Size 40, Ratio 40:1—Size 70, Ratio 30:1
5 800-04-10 Motor, Standard—120VAC 1/2 HP
6 800-04-12 Motor, Standard—120VAC 3/4 HP
7 800-04-13 Motor, Standard—220VAC 1 HP
8 800-06-02 Sprocket—35B17 x 1/2” (2 1/4” OD)
9 800-06-06 Sprocket —40B21 x 3/4”
10 800-06-07 Sprocket —40B21 x 7/8”
11 800-08-40 Pulley, Steel —5/8” x 2 1/2” (AK25)
12 800-08-45 Pulley, Steel —5/8” x 2”
13 800-10-07 Belt— 4L-180
14 800-12-06 Shaft, Limit Switch—1/2” x 6”
15 800-14-05 Cover, Polyethylene
16 800-14-15 Cover, Polyethylene Cap Arm
17 800-20-05 Limit Switch
1 1 1
1 1 1
1 1 1
1 1 1
1
1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
2 2 2
1
RAM 3000 • 3100 • 3200
18 800-28-25 Pivot—2 1/2” x 3 1/4” (1 1/8” Shaft)
19 800-44-04 Bearing, Sealed—6202RS x 1/2”
20 800-48-02 Cam, Limit Switch —1/2”
21 800-52-01 Chain—#40 (28 Links)
22 800-52-22 Chain, Limit Switch—#35
23 800-54-46 Bracket, Limit Switch (C-Type)
24 800-56-00 Box, Control Board Metal
25 800-60-00 Transformer, 120/240V to 18VAC—40VA
26 800-60-11 Switch, Power—220VAC
27 800-60-15 Outlet/Switch Combo
28 800-62-00 Control Board—Intelligate
29 800-64-00 Edge Connector—20 Pin
30 800-66-03 Lexan Control Board Cover
31 800-68-05 Instruction Manual
32 800-70-10 Collar, Limit Shaft—1/2”
33 800-70-20 Horn Alarm Buzzer
34 800-70-25 Hub, Limit Switch (Plastic) - 3 1/4”
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35 800-70-36 Knob—5/16” - 18 x 1/2”
36 800-70-55 Radio Receiver Terminal
37 800-70-99 Warning Sign For Gates
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RAMSET
BILL OF MATERIALS FOR: RAM 3000 - RAM 3100 - RAM 3200
ITEM PART # PART DESCRIPTION RAM 3000 RAM 3100 RAM 3200
38 800-75-05
39 800-16-00 Access Door, Stainless Steel
40 800-18-00 Key, Access Door—#313
41 800-18-01 Lock Assembly—For #313 Key
42 800-75-50
43 800-28-35 Release, lever handle—5/8” - 11 x 1 3/4”
44 800-50-00 Clamp, Release—Back
45 800-50-01 Clamp, Release—Front
46 800-54-20 Bracket, Clamp Arm
ACCESS DOOR ASSEMBLY
CLAMP RELEASE ASSEMBLY
RAM 3000 • 3100 • 3200
47 800-75-00
48 800-28-00 Arm, Metal Tubing—1” x 2” x 32”
49 800-28-01 Arm, Metal Tubing —1” x 2” x 42”
50 800-54-10 Bracket, Channel —1 3/4” x 10”
51 800-54-30 Bracket, External Gate —1 1/2” x 12”
52 800-54-37 Bracket, Gate
ARM ASSEMBLY
(INCLUDES HARDWARE)
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TROUBLESHOOTING TABLE
CONDITION
NO LIGHTS ARE 'ON'.
GATE MOVES A COUPLE OF FEET AND THEN REVERSES.
"EXIT" L.E.D. IS ALWAYS 'ON'.
"REV LOOP" L.E.D. ALWAYS 'ON'.
"RADIO" L.E.D. ALWAYS 'ON'.
GATE DOESN'T OPEN.
GATE DOESN'T CLOSE.
GATE DOESN'T CLOSE AUTOMATICALLY.
GATE AUTOMATICALLY OPENS, BUT DOESN'T AUTOMATICALLY CLOSE.
RADIO/RECEIVER HAS NO RANGE.
POSSIBLE CAUSES
1. Circuit breaker popped.
2. 1/2 amp. fuse blown.
3. Power supply damaged on Control Board.
1. E.R.D. too sensitive.
1. Faulty accessory connected to the "Exit".
1. Faulty accessory connected to the "Rev Loop".
1. Stuck button on Transmitter
2. Faulty Receiver.
1. Radio L.E.D. 'On'.
2. 10 amp. fuse blown.
3. Opening accessory not func­tioning.
1. No lights are 'On'.
2. Exit, Rev Loop, Radio L.E.D. 'On'.
3. 10 amp. fuse blown.
4. Thermal/overload button popped on motor.
1. Dip switches "A" 1-3 are all 'Off'.
2. Dip switch not on all the way.
1. Motor direction wrong.
1. Signal blocked.
2. Area not suitable for type of Receiver.
SOLUTION
1. Reset circuit breaker.
2. Replace 1/2 amp. fuse.
3. Return Control Board for repair.
1. A) for 1/2 hp motors: turn dip switch "A" 4 'On'.
B) for 3/4 hp motors: turn dip switch "B" 8 'On'.
1. Disconnect all accessories, including
plug-ins, using the "Exit" input.
If problem persist, contact Ramset.
1. Disconnect all accessories, including
plug-ins, using the "Rev Loop" input.
If problem persist, contact Ramset.
1. Check all transmitters.
2. Remove receiver.
If problem persist, contact Ramset.
1. See above symptoms/solutions.
2. Check/replace 10 amp. fuse.
3. Check/replace opening accessory.
1. See above symptoms/solutions.
2. See above symptoms/solutions.
3. Check/replace 10 amp. fuse.
4. Reset thermal/overload button on the
back of the motor.
1. Set dip switches "A" 1-3 for auto
close.
2. Turn off dip switches "A" 1-3, then
turn the appropriate switches back 'On'.
1. Turn on dip switch "C" 7 (left/right).
1. Make sure antenna is in proper posi-
tion & not shorted to chassis.
2. May need to change to long range
receiver.
RAMSET
RAM 3000 • 3100 • 3200
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21
RAMSET
GATE ENTRANCE SAFETY PRECAUTIONS
RAM 3000 • 3100 • 3200
WARNING:
1. Never let children operate or play with gate controls. Keep the controls away from children.
2. The entrance is for vehicles only. Pedestrians should use a separate entrance.
3. Always keep people, children and objects away from the gate while the gate is in operation. No
one should cross the area of a moving gate.
4. All opening devices, (such as a keypad, cardreader…), should not be installed close to the gate,
where the gate could possibly cause injury.
5. Use warning signs attached on both sides of the gate.
22
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Opening the way…
IMPORTANT INFORMATION FOR THE HOMEOWNER
Ask your technician about all the features of our new Ramset operator.
Safety devices, such as reverse loops, phantom loops, photo eyes, or miller edges must be installed on your gate before the operator may be used. Ask your technician which safety de­vices best suit your safety needs.
Read your warranty certificate and fill out your warranty extension card. Return the warranty card, via certified mail, to Ramset within 90 days of purchase:
Ramset Automatic Gate Services, Inc.
9116 De Garmo Ave. Sun Valley, CA. 91352
Never let children operate or play with gate controls. Keep the controls away from children.
The entrance is for vehicles only. Pedestrians should use a separate entrance.
RAM 3000 • 3100 • 3200
Always keep people, children and objects away from the gate while the gate is in operation. No
one should cross the area of a moving gate.
Use the emergency release only when the gate is not moving. Make sure when using the foot
release or hand crank, the circuit breaker for the operator is turned off.
Have the technician give you a demonstration of how to use the emergency release.
Keep gates properly maintained. Have a qualified gate technician service the gate operator and gate hardware every six months to a year. This includes checking of safety devices, E.R.D. and battery back up systems.
Warning signs must be placed on every gate in a highly visible area.
To reset the audible alarm on the gate operator you must turn the circuit breaker for the opera­tor off for approximately 10 seconds, then back on. An exterior switch or button can also be installed on the operator to shut off the audible alarm.
Always keep a good relationship with your technician and keep his or her number handy for future maintenance or emergencies.
Ramset wishes to thank you for trusting us
to meet your gate operator needs
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23
RAMSET
LCD-KP
liquid Crystal Display-Keypad
1,024 Codes
5,112 Event Log
LCD Display
RAM 3000 • 3100 • 3200
Stainless Steel Faceplate
7-Day Timer Time Zones
Latching
RAMSET OPTIONAL ACCESSORIES
Fire Box
Allows the fire department
to open the gate in the
case of an emergency.
Post Mounts
1/4” angle iron flats.
3/16” square tubing legs.
Used to mount the
operator off the ground.
Key Switch Box
Suitable for use on
Entry doors where access
is restricted by a key.
RPI-TL
(Ramset Power Inverter)
Maintains power to your operator
and accessories when the main
power is lost. Usable on 1/2 & 3/4 hp
operators only.
Magnetic Lock
12/24V DC.
1100 lb holding force.
Secures the gate(s) closed.
Uphill Hinges
Heavy duty hinges used
for uphill swing gate
applications.
Goose Necks
Square - 16 ga.
Available in 48” pad-mount
or 66” in-ground. Used for mounting
keypads, phone entry systems,
card readers...etc.
Uphill Arms
1” X 2” rectangular
12 ga. steel tubing anodized
with heavy duty ball joints
for flexibility.
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BBS-Battery
Back-Up System
1000 lb capacity. Opens the gate when
power is lost.
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ILD-24S
Loop Detector
Plug-in loop detector with
sensitivity adjustment and
inherent loop diagnostics.
www.ramsetinc.com
9116 De Garmo Ave.
Sun Valley, CA 91352
Tel: (818) 504-2533 • Fax: (818) 504-1141
www.ramsetinc.com
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