FOR CLASS I, II, III, IV VEHICULAR GATE OPERATORS
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TABLE OF CONTENTS
Important Safety Requirements & Instructions …………………………………………….........……. 1
Responsibilities of Installers and Technicians ………………………………………………………….2
Important Safety Requirements by UL Standards…………………………………….………………..3
Classes of Vehicular Gate Operators ...………………………………………………………………... 4
General Specifications ………………………………………………………………………………….... 5
Installation Specifications ………………………………………………………………………………... 6
Hookup Electrical Power - Gate Travel Adjustment …………………………………………………...7
Standard Installation for Gates from 8' to 16' in Length ……………………………………………....7
Standard Installation for Gates from 16' to 22' in Length ……………………………………………..8
Space Required for Standard Gate in the Open Position ………………………………………….... 8
Compact Installation and Minimum Space Required ………………………………………………….9
Sensor Installation ………………………………………………………………………………………..10
Pushbutton Controls & Master/Slave Installation …………………………………………………….. 11
Dip Switch Configuration …………………………………………………………………………….12-13
Terminal Strip Connections ………………………………………………………………...............14-15
Ramset "Intelligate" Control Board ………………………………………………………....………….16
Wire Board Connections ………………………………………………………………………………...17
Exploded View Parts Diagram …………………………………………………………………….….... 18
Bill of Materials ………………………………………………………………………………………. 19-20
Troubleshooting Table …………………………………………………………………………….......... 21
Gate Entrance Safety Precautions ……………………………………………………………………. 22
Important Information for The Homeowner………………………………..........……………………. 23
Ramset Optional Accessories …………………………………………………………………………. 24
IMPORTANT SAFETY REQUIREMENTS & INSTRUCTIONS
WARNING To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls.
Keep the remote control away from children.
3. Always keep people and objects away from the gate.
NO ONE SHOULD CROSS THE PATH OF THE MOVING
GATE.
4. Test the Vehicular Gate Operator monthly. The gate
MUST reverse on contact with a rigid object or stop
when an object activates the non-contact sensors.
After adjusting the limit of travel, retest the Vehicular
Gate Operator. Failure to adjust and retest the
Vehicular Gate Operator properly can increase the
risk of injury or death.
5. Use the Emergency Release only when power switch
or circuit breaker has been turned off. Using the Emergency Release during a power failure can be a
hazard if power is abruptly restored.
6. KEEP GA TES PROPERLY MAINTAINED. Read the
Owner’s Manual. Have a qualified service person
make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians must
use separate entrance.
8. SAVE THESE INSTRUCTIONS.
WARNING:
Do not install this gate operator if you do not have experience or appropriate
training with gate operators.
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RAM 3000 UL - 3100 UL - 3200 UL
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
RESPONSIBILITIES OF INSTALLERS AND TECHNICIANS
INSTALLATION:
• READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE ATTEMPTING
ANY INSTALLATION.
• DO NOT EXCEED THE EQUIPMENT SPECIFICATIONS.
• INSURE ASAFE AND PROPER INSTALLATION.
• INSTALL THIS EQUIPMENT IN ACCORDANCE WITH THE UL 325 SPECIFICATIONS.
• MAKE SURE TO ELIMINATE ANY PINCH POINTS EXISTING ON THE INSTALLATION.
(ie. ROLLERS, ARMS…etc.)
SAFETY DEVICES:
• REMOVE OR PROTECT ALL PINCH POINTS FROM GATE OPERATORS ARMS.
• MAKE SURE EVERY INSTALLATION HAS A MINIMUM OF ONE SAFETY DEVICE
(SUCH AS A PHOTOELECTRIC EYE OR LOOP DETECTOR).
• CHECK THE E.R.D. SENSITIVITY.
• MAKE SURE THAT ALL AREAS AROUND THE GATE ARE SAFE AND SECURE.
(SUCH AS THE FRONT, REAR, AND TRAVEL AREA).
COMMUNICATE WITH THE END-USER
• INSTRUCT THE END USER ON HOW TO SAFELY OPERATE ALL FUNCTIONS
OF THE OPERATOR.
• INSTRUCT THE END-USER ON HOW TO SAFELY USE THE EMERGENCY
RELEASE.
• CLEARLY LABEL AND IDENTIFY THE CIRCUIT BREAKER FOR THE OPERATOR.
• SHOW THE END-USER THE LOCATION OF THE CIRCUIT BREAKER FOR THE
OPERATOR.
• THOROUGHLY EXPLAIN ANY AND ALL WARRANTIES ASSOCIA TED WITH THE
OPERA T OR AND INST ALLATION.
• KEEP A COPY OF EACH MANUAL HANDY FOR FUTURE REFERENCES.
• PROVIDE THE END-USER WITH THE "HOME OWNERS MANUAL PACKET"
(INCLUDED WITH EVERY OPERATOR).
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Prior to installation, the following must
be observed: (per UL 325.51.8.4).
a)
Install the vehicular gate operator only when:
1) The Vehicular Gate Operator is appropriate
for the construction of the gate and the usage
class of the gate.
2) All openings of a horizontal slide gate are
guarded or screened from the bottom of the
gate to a minimum of 4 feet (1.2 m.) above
the ground to prevent a 2 1/4 inch (57.15 mm.)
diameter sphere from passing through the
openings anywhere in the gate, and in that
portion of the adjacent fence that the gate
covers in the open position.
3) All exposed pinch points are eliminated or
guarded.
4) Guarding is supplied for exposed rollers.
b) The Vehicular Gate Operator is intended
for installation only on gates used for vehicles.
Pedestrians must be supplied a separate
access opening.
c) The gate must be installed in a location so that
enough clearance is supplied between the gate
and adjacent structures when opening and
closing to reduce the risk of entrapment.
Swinging gates shall not open into public
access areas.
d) The gate must be properly installed and work
freely in both directions prior to the installation
of the Vehicular Gate Operator. Do not over-tighten
the operator clutch to compensate for a damaged
gate.
e) Controls must be far enough from the gate
so that the user is prevented from coming in
contact with the gate while operating the
controls. Controls intended to be used to
reset a Vehicular Gate Operator after 2
sequential activations of the entrapment
protection device or devices must be located in the line-of-sight of the gate. Outdoor or
easily accessible controls shall have a
security feature to prevent unauthorized use.
f)
All warning signs and placards must be installed
where visible in the area of the gate.
g) For Vehicular Gate Operators utilizing a non-
contact sensor in accordance with 30A.1.1
Type B1 non-contact sensor (photo electric
sensor or the equivalent).
1) See instructions on the placement of noncontact sensors for each type of application.
2) Care shall be exercised to reduce the risk of
nuisance tripping, such as when a vehicle,
trips the sensor while the gate is still
moving, and.
3) One or more non-contact sensors shall be
located where the risk of entrapment or
obstruction exists, such as the perimeter
reachable by a moving gate or barrier.
h) For a Vehicular Gate Operator utilizing a contact
sensor in accordance with 30A.1.1
1) One or more contact sensors shall be located
at the leading edge, trailing edge, and postmounted both inside and outside of a vehicular horizontal slide gate.
2) One or more contact sensors shall be located
at the bottom edge of a vehicular vertical lift
gate.
3) One or more contact sensors shall be located
at the pinch point of a vehicular vertical pivot
gate.
4) Ahardwired contact sensor shall be located
and its wiring arranged so that the communication between the sensor and the vehicular gate operator is not subjected to mechanical damage.
5) A wireless contact sensor such as one that
transmits radio frequency (RF) signals to
the vehicular gate operator for entrapment
protection functions shall be located where
the transmission of the signals are not
obstructed or impeded by building structures, natural landscaping or similar
obstruction. Awireless contact sensor shall
function under the intended end-use conditions.
IMPORTANT SAFETY REQUIREMENTS BY UL STANDARDS
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RAM 3000 UL - 3100 UL - 3200 UL
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
CLASSES OF VEHICULAR GATE OPERATORS
Vehicular horizontal slide-gate operator (or system) - A vehicular gate operator (or system) that controls
a gate which slides in a horizontal direction that is intended for use for vehicular entrance or exit to a drive,
parking lot, or the like.
Vehicular swing-gate operator (or system) - A vehicular gate operator (or system) that controls a gate
which swings in an arc in a horizontal plane that is intended for use for vehicular entrance or exit to a drive,
parking lot or the like.
Residential vehicular gate operator-Class I - A vehicular gate operator (or system) intended for use at a
home of one-to four single family dwellings, or a garage or parking area associated there with.
Commercial/general access vehicular gate operator-Class II - A vehicular gate operator (or system) intended for use in a commercial location or building such as a multi-family housing unit (five or
more single family units), hotels, garages, retail stores, or other buildings serving the general public.
Industrial/limited access vehicular gate operator-Class III - A vehicular gate operator (or system) intended
for use in an industrial location or building such as a factory or loading dock area or other locations not
intended to service the general public.
Restricted access vehicular gate operator-Class IV - Avehicular gate operator (or system) intended for
use in a guarded industrial location or building such as an airport security area or other restricted access
locations not servicing the general public, in which unauthorized access is prevented via supervision by
security personnel.
RECOMMENDED WIRE GAUGE
INPUT POWER MOTOR HP RUN START
120V Single Phase 1/2 4.7 5.0
120V Single Phase 3/4 8.0 8.7
220 VAC Single Phase 1 4.7 5.0
AMPERES
MAXIMUM CONDUIT DISTANCE IN FEET
USING COPPER WIRE BY WIRE SIZE
14ga. 12ga. 10ga. 8ga.
up to 100' 100-350' 350-650' 800'
up to 50' 50-150' 150-250' 450'
up to 100' 100-350' 350-650' 800'
RECOMMENDED ELECTRICAL CONNECTION
A3 wire, 120 VAC electrical circuit with a 15 amps independent circuit breaker for single operator and
a 20 amps for Master/Slave. Ideally, the electrical conduits should exit the concrete under the operator. Low
voltage control wires must be run in a separate conduit to the operator.
NOTE: Always consult and follow all local building and electrical codes prior to installation.
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RAMSET
WARNING:
Do not exceed the specifications.
RAM 3000 UL - RAM 3100 UL - RAM 3200 UL
GENERAL SPECIFICATIONS:
RAM 3000 UL - 3100 UL - 3200 UL
MODEL: RAM 3000 UL RAM 3100 UL RAM 3200 UL
Max. Gate Length: 22 feet 22 feet 22 feet
Max. Gate Weight: 800 lbs. 1200 lbs. 1200 lbs.
Cycles: Continuous Continuous Continuous
Aerovox 65µƒ, 240 V, 50/60 Aerovox 65µƒ, 240 V, 50/60 Aerovox 65µƒ, 240 V, 50/60
Capacitor: HZ, protected S 1000AFC HZ, protected S 1000AFC HZ, protected S 1000AFC
Application: Commercial Commercial Com./Industrial
Finish and Gold/Zinc plated Gold/Zinc plated Gold/Zinc plated
Construction: 1/4" H.R. Metal 1/4" H.R. Metal 1/4" H.R. Metal
Continuous Duty 1/2 Hp 120 Vots. AC 3/4 Hp 120 Vots. AC 1 Hp 220 Vots. AC
Motor: 4.5 amp. 1625 rpm. 8.5 amp. 1625 rpm. 4.5 amp. 1625 rpm.
Power Failure
*By hand lever release or *By hand lever release or *By hand lever release or
Release: optional battery Back-up system. optional battery Back-up system. optional battery Back-up system.
Overall Dimensions: H: 28 1/2" - L: 23" - W: 18" H: 28 1/2" - L: 23" - W: 18" H: 28 1/2" - L: 23" - W: 18"
Gate Travel Speed: Approx. 90° opening in 20 sec. Approx. 90° opening in 20 sec. Approx. 90° opening in 20 sec.
Shipping Weight: 135 lbs. 150 lbs. 150 lbs.
Emergency Release:
*By Release Lever; remove cap, turn
release lever counterclockwise and push
gate open.
• OPTIONAL BATTERY BACK-UP SYSTEM.
• OPTIONAL POWER INVERTER.
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RAM 3000 UL - 3100 UL - 3200 UL
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RAMSET
INSTALLATION SPECIFICATIONS
CONCRETE PAD CONSTRUCTION:
Dimensions given for the pad are based on soil
bearing shear of 2000 P.S.F. These figures may
have to be adjusted depending on local soil
conditions.
1. Construct form for mounting pad according to
dimensions shown in Figure 1 and 2.
2. Locate mounting pad according to dimensions
given in illustration.
3. Level top edge of form.
4. Set reinforcing bars and wire mesh.
5. Allow pad to cure for 48 hours, and remove
forms.
6. Note: conduits 6" above concrete pad.
Figure 2
Figure 1
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RAMSET
STANDARD INSTALLATION FOR GATES FROM 8' TO 16' IN LENGTH
Figure 5
Figure 3
Note: 15 amp wires connected to independent
breaker.
HOOKUP ELECTRICAL POWER
Figure 4
Gate travel is adjusted by loosening the limit Cams and
adjusting them until proper gate travel has been achieved.
GATE TRAVEL ADJUSTMENT
Outlet
Leads
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
SPACE REQUIRED FOR A STANDARD GATE IN THE OPEN POSITION
Figure 7
STANDARD INSTALLATION FOR GATES FROM 16' TO 22' IN LENGTH
Figure 6
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COMPACT INSTALLATION FOR GATES UP TO 14' IN LENGTH
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
MINIMUM SPACE REQUIRED FOR COMPACT INSTALLATION
Figure 8
Figure 9
20" minimum space
required between, open
gate and wall for this
compact installation.
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
SENSOR INSTALLATION
WARNING:
A non-contact sensor (photoelectric sensor or equivalent) and a contact sensor (edge
device or equivalent) is required on each individual installation to comply with UL325.
Reversing Loops on the ground floor, prevents gate from closing when vehicle is in loop area.
Exit Loops
on the ground floor, opens gate when vehicle crosses loop area.
Photoelectric Safety Sensor
(Photo Eye) prevents the gate from closing when any object interrupts
the beam.
Ramset Gate Operators should not be installed without non-contact sensing devices such as
Loop Detectors, photo electric sensors or the equivalent.
Figure 10
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
Opening
Pressing this button will cause the gate to open.
Stop
Pressing this button will cause the gate to
stop moving.
Closing
Pressing this button will cause the gate to close.
Reset E.R.D. Board
Push all three pushbuttons for approximately
5 seconds. All three L.E.D.’s should blink.
"Intelligate" Control Board
Three pushbuttons are located under the dip switches for operation of the gate (see Figure 11). The opening,
stop
and closing buttons can be utilized to set limit switches and verify proper system operation when
installing or servicing an operator.
PUSHBUTTON CONTROLS
MASTER / SLAVE INSTALLATION
L.E.D.’s light up when Opening,
Closing or Stopped
Figure 12
Figure 11
Set Dip Switch (C8) "Slave Mode" to ON for
slave operator.
(RH) Right Hand operation requires Dip Switch
(C7) "Left/Right" to be ON.
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
DIP SWITCH "B"
DIP SWITCH CONFIGURATION
DIP SWITCH "A"
Dip Switch "A" 1, 2 & 3;
AUTOMATIC TIMER TO CLOSE GATE
‘0’ is “OFF” ‘1’ is “ON”
Switch 1 2 3 Gate Open Duration:
1 1 1 60 seconds
1 1 0 45 seconds
1 0 1 30 seconds
1 0 0 15 seconds
0 1 1 10 seconds
0 1 0 05 seconds
0 0 1 00 seconds
0 0 0 disabled - command required to close
Dip Switch "A" 4; 1/2 HP E.R.D.
Sw. Function:
OFF Most sensitive.
ON Setting for stronger E.R.D. (Less sensitive)
Dip Switch "B" 1; Not in use at this time.
Leave in the ‘Off’ position.
Dip Switch "B" 2; “PREWARN”
Sw. Pre Warning Relay:
OFF Normal Operation
ON Adds a 3-second delay before the gate moves in
any direction. During This 3 second delay the
PREWARN Relay maintains a closed contact.
Dip Switch "B" 3; “CONSTANT WARN”
(Constant warning when gate is in motion).
Sw. Function:
OFF No effect.
ON Triggers the prewarn relay to maintain a closed
contact while gate is in motion.
Dip Switch "B" 6; Not in use at this time.
Leave in the ‘Off’ position.
Dip Switch "B" 7; Not in use at this time.
Leave in the ‘Off’ position.
Dip Switch "B" 8; 3/4 HP E.R.D.
Sw. Function:
OFF “Low” E.R.D. for 3/4 hp motors (Most sensitive)
ON “High” E.R.D. for 3/4 hp motors (Less sensitive)
Dip Switch "B" 4 & 5; “
ADDRESS 1 & ADDRESS 0”
Up to four separate entrance addresses are available for
installations with multiple entrance or exit locations. Master and
slave gates that work together should be set to the same
address. (Side gates use the address setup)
Sw. 4 5 Function:
0 0 Default - Entrance 1
0 1 Entrance 2
1 0 Entrance 3
1 1 Entrance 4
"Intelligate" Control Board
Figure 13
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
Dip Switch "C" 2; Not in use at this time.
Leave in the ‘Off’ position.
Dip Switch "C" 6; “OPEN DELAY”
One second delay on the opening of the gate.
Dip Switch "C" 5; “CLOSE DELAY”
One second delay on the closing of the gate.
DIP SWITCH "C"
Dip Switch "C" 1; “SECURE CLOSE”
Sw. Function:
OFF Normal Operation
ON When power is lost, then regained, control board
checks status of the gate. If open and safety
devices are cleared, gate will close automatically.
Dip Switch "C" 3; “RADIO CYCLE”
Sw. Function:
OFF Normal Operation - gate only opens and closes on
the limit switches. If the gate is in travel then it will
always open.
ON Cycle mode - gate opens and closes on the limit
switches, but if in travel, then it will stop with a first
command and reverse with a second command.
Dip Switch "C" 8; “SLAVE MODE” Master/Slave configuration
Sw. Function:
OFF Master mode - single gate operation. All peripheral
devices are to be connected to the master operator.
ON Slave mode - used to synchronize operation between
two gates. Commands are received from the master
through a 3-wire, shielded cable.
(Not provided with unit).
Dip Switch "C" 7; “LEFT / RIGHT”
Sw. Function:
OFF Left hand installations - All operators come factory
set for left hand operation.
ON Right hand installations - Reverses motor & limit
switches without moving any wires.
Dip Switch "C" 4; “ONE PASS”
Sw. Function:
OFF Normal Operation - fully opens and closes
ON One pass mode - The gate will open until “the
reversing loop” is initially activated and then cleared,
the gate will then close. If the “reversing loop” is
then activated again, before the gate is fully closed,
the gate will stop until the “reversing loop” is cleared,
then continue to close.
WARNING:
When installing or servicing an operator, make sure switch
"C" 1 is ‘Off’. If switch "C" 1 is ‘On’, the gate will move when
power is applied and severe injury may occur.
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
TERMINAL STRIP CONNECTION
Figure 14
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
TERMINAL STRIP CONNECTIONS
Terminal # 1 - COMMON:
Low voltage common.
Terminal # 2 - REV LOOP:
Stops the gate from closing. If the gate is open,
it holds the gate open. If the gate is closing, it
stops and reopens the gate. If the gate is closed,
the gate will remain closed. The function can be
altered with Dip Switch "C" 4 (see “Dip Switch
Configuration”). Used with loop detectors, photo
eyes, safety edges…etc. Becomes active with a
closed contact to common.
Terminal # 3 - CLOSE:
Closes the gate. Used with three button stations
or pushbuttons. Becomes active with a closed
contact to common.
Terminal # 4 - FIREBOX:
Opens the gate. Used with fire department key
switches & controls. Opens with closed contact
to common. Closes immediately when closed
contact on common is removed.
Terminal # 5 - EXIT:
Opens the gate. Used with loop detectors, photo
eyes, keypads, phone entry systems, three-button stations…etc. Becomes active with a closed
contact to common.
Terminal # 6 - PHANTOM:
Keeps the gate open when the open limit switch
is activated. Used with loop detectors. Becomes
active with a closed contact to common.
Terminal # 7 - RADIO:
Operation depends on dip switch "C" 3 (See “Dip
Switch Configuration”). Used with an RF receiver
or pushbutton. Becomes active with a closed
contact to common.
Terminal # 8 - EDGE:
When triggered the gate will stop. The gate
will remain stopped until the detector is cleared.
Once the detector is cleared, the operator will
resume normal operation. If triggered twice
before reaching a limit switch, the alarm will
sound for 6 minutes and the control board will not
accept any commands. After the 6 minutes the
24 VDC is removed from the alarm connection
and the board resets to normal operation.
Terminal # 9 and 10 - LIMIT 1 & LIMIT 2:
Direction depends on Dip Switch "C" 7 (See “Dip
Switch Configuration”). Stops the motor from
moving in one direction. These wires are preset
in factory and should not be moved. Becomes
active with a closed contact to common.
Terminal # 11 and 12 - COMMON:
Low voltage common.
Terminal # 13 - +24 VAC:
Provides 24 VAC for peripheral accessories.
Terminal # 14 and 15 - MAG (-) & MAG (+):
Supplies 24 VDC to a Magnetic Lock when the
gate is closing or closed. If gate is opening or
opened, then no power is supplied. Leave open
if not used.
Terminal # 16 - M BRAKE:
Used ONL Yon the Ram 50 Operator . If while the
gate is closed someone or something tries to
manually open the gate without a proper signal
(keypad, exit loop, radio signal…), the motor will
lock up for 6 minutes. After the 6 minutes, the
operator will then secure close the gate.
Terminal # 17 and 18 - MOTOR 1 & MOTOR 2:
Supplies power to the motor. Direction depends
on Dip Switch "C" 7 (see “Dip Switch Configuration”). These wires are preset and connected in
the factory and should not be moved.
Terminal # 19 and 20 - AC HOT & NEUTRAL:
110 VAC or 220 VAC to power the operator.
Voltage is predetermined at factory and cannot
be changed by the installer or technician.
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
RAMSET “INTELLIGATE” CONTROL BOARD
Introduction:
Ramset’s “Intelligate” Control Board works
with Sliding, Swinging and Overhead vehicular
gate operators. It is controlled by a programmable microprocessor that reads and precisely
executes all functions of the Control Board.
The Control Board is powered by a separate
mounted 24 V AC transformer. This allows no neces-
sary board modifications between 110 VAC and
220 VAC single-phase applications. Some of the
functions of the Control Board are: 0 - 60 seconds
automatic close timer, self adjusting E.R.D. with low
and high setting, constant warning, prewarning,
secure close, one pass, open & close delay, left/right
hand operation, plug-in loop detectors and RS485
three wire master/slave connection.
JP9
JP2
JP10
JP3
JP6
JP7
Figure 15
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
WIRE BOARD CONNECTIONS
JP7 -
Master/Slave plug:
1) A 2) B 3) Common 4) 5 VDC
5) 24 VAC.
Used to synchronize the operation between two
gates. Athree-wire, Shielded cable is needed to run
from the A, B, & Common (JP7) of the master P.C.B.
to the A, B, & Common (JP7) of the slave P.C.B.
JP6 -
Battery back-up plug:
1) A 2) B 3) Common 4) 5 VDC
5) 24 VAC.
Use this plug when using optional battery
back-up system, Ramset Keypad.
1) 24 VDC. 5) Relay Common
2) 24 VAC 6) Fully Closed-N.C.
3) 5 VDC 7-8) Constant/Prewarn
4) Fully Open-N.O. 9-10) E.R.D. Alarm.
If E.R.D. is triggered twice before reaching a
limit, 24 VDC is supplied to sound an alarm (included
with operator).
JP10 -
Loop Inputs:
1-2) Reverse 3-4) Exit 5-6) Phantom
Use with ILD-24 Loop wires
should be connected to this plug.
JP3 -
3 Button:
1) Close 2) Stop 3) Open 4) Common
Used with a 3-button station to open,
stop, and close the gate. The open and close are
normally open connections and the stop is a normally closed connection, remove jumper wire when
connecting 3 button station. Common and stop are
also used with a photo eye used to protect the backplane of the operators.
JP9 -
Input Power:
1,2) 24 VAC power.
Connection from external transformer to
power Control Board.
JP4, JP5 & JP8 -
Reverse, Exit & Phantom
Sensor:
Used with the Ramset ILD-24 plug-in loop detector.
The Loop wires should be connected into the
“LOOP INPUTS” plug.
Fully Open N.O. (works with relay common) -
Relay rated at 125 VAC, 2 amps. Normally open
connection. Open contact occurs until the open
limit is triggered. When the open limit is
triggered, a closed contact occurs.
Relay Common - Relay rated at 125 VAC, 2 amps.
The common of the Fully Closed N.C. relay and
the Fully Open N.O. relay.
Fully Closed N.C. (works with relay common) -
Relay rated at 125 VAC, 2 amps. Normally
closed connection. Closed contact occurs until
the closed limit is triggered. When the closed
limit is triggered, an open contact occurs.
JP2 -
Relay Connections:
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
PARTS DIAGRAM
RAM 3000 UL - RAM 3100 UL - RAM 3200 UL
Figure 16
36
37
37
42
27
24
65
71
64
30
39
34
37
41
63
40
45
63
35
63
59
29
58
47
50
49
27
25
31
26
26
27
24
66
33
60
53
33
54
38
57
62
61
1
9
3
6
7
8
5
4
2
43
67
44
57
13
13
38
30
24
52 51
28
27
10
57
18
70
22
48
25
19
70
21
55
11
15
38
32
17
69
46
68
16
38
15
28
14
56
14
27
24
12
20
57
72
33
23
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
BILL OF MATERIAL FOR: RAM 3000 UL - RAM 3100 UL - RAM 3200 UL
ITEM PART # PART DESCRIPTION RAM 3000 UL RAM 3100 UL RAM 3200 UL
1 50-006 1/4" Hot Rolled Metal Chassis 1 1 1
2 50-009 Board Metal Box 1 1 1
3 50-015 Lexan Board Cover 1 1 1
4 50-022 Polyethylene Cover 1 1 1
5 50-029 Speed Reducer Size 40/40:1 Gear Ratio 1 1 1
6 50-033 1/2 Hp 115 VAC Electric Motor 1
7 50-034 3/4 Hp 115 VAC Electric Motor 1
8 50-035 1 Hp 220 VAC Electric Motor 1
9 50-039 20 Pin Edge Connector 1 1 1
10 50-040 Speed Reducer Size 70/30:1 Ratio 1 1 1
11 50-044 1/2" x 5 1/2" Limit Switch Shaft 1 1 1
12 50-051 35 b 17 x 1/2" Sprocket 1 1 1
13 50-054 40 b 21 x 3/4" Sprocket 2 2 2
14 50-059 6202-2rs Ball Bearing 2 2 2
15 50-061 1/2" Shaft Collard 2 2 2
16 50-068 1/2" Limit Switch Cam 2 2 2
17 50-069 Limit Switch 00h-3 2 2 2
18 50-070 2" Cast Iron Pulley 1 1 1
19 50-071 2 1/2" Cast Iron Pulley 1 1 1
20 50-076 4L V Belt # 170 1 1 1
21 50-085 #35 Limit Switch Chain 1 1 1
22 50-086 #40 Driver Chain (26 Links) 1 1 1
23 50-091 # 6 x 1" Machine Screw 2 2 2
24 50-092 3/8-16 x 1 1/2" Hex Head Bolt 12 12 12
25 50-095 5/16-18 x 3/4" Hex Head Bolt 6 6 6
26 50-096 5/16" Split Lock Washer 8 8 8
27 50-097 5/16" Flat Washer 22 22 22
28 50-101 3/8" Split Lock Washer 8 8 8
29 50-102 1/4-20 Hex Head Nut 4 4 4
30 50-103 3/8-16 Hex Head Lock Nut 8 8 8
31 50-104 5/16-18 Hex Head Nut 4 4 4
32 50-105 #6 Hex Head Nut 2 2 2
33 50-107 #6 x 3/8" Machine Screw 8 8 8
34 50-109 1/2-14 x 3/4" Head Bolt 1 1 1
35 50-110 1/2-14 x 2 1/2" Hex Head Bolt 3 3 3
36 50-111 1/2-14 x 3 1/2" Hex Head Bolt 1 1 1
37 50-112 1/2" Flat Washer 5 5 5
38 50-114 1/4-20 Socket Head Screw 8 8 8
39 50-115 Polyethylene Cup Cover 1 1 1
40 50-117 1" x 2" x 32" Rectangular Metal Tube 1 1 1
41 50-118 1" x 2" x 42" Rectangular Metal Tube 1 1 1
42 50-126 3/4" x 1 1/2" Channel 1 1 1
43 50-132 2 1/2" x 4" Pivot 1 1 1
44 50-133 4" Limit Switch Hub 1 1 1
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
BILL OF MATERIAL FOR: RAM 3000 UL - RAM 3100 UL - RAM 3200 UL
45 50-134 Clamp Release Arm 1 1 1
46 50-135 C Bracket for Limit Switch 1 1 1
47 50-136 Release Lever Handle 1 1 1
48 50-147 Back Channel 1 1 1
49 50-148 Access Door 1 1 1
50 50-149 Access Door Lock 1 1 1
51 50-151 Warning Sign for Gate 2 2 2
52 50-157 Instruction Manual 1 1 1
53 50-168 Horn Alarm 1 1 1
54 50-215 Rocker Switch 1 1 2
55 50-222 #8 Socket Head 2 2 2
56 50-264 1/4" x 1 1/2" Key Way 1 1 1
57 50-265 3/16" x 3/4" Key Way 4 4 4
58 50-275 1 1/2" UHMW Spacer 1 1 1
59 50-295 #8 Self-Tap Sheet Metal Screw 2 2 2
60 50-299 Radio Receiver Terminal 1 1 1
61 50-304 120/240 Intelligate Transformer 1 1 1
62 50-318 Square Outlet 2 2 2
63 50-321 1/2" Hex Head Lock Nut 5 5 5
64 50-337 1/2" x 1 1/2" Hex Head Bolt 1 1 1
65 50-339 1" x 2" Plastic Cap 2 2 2
66 50-419 1/4" x 1 1/2" x 10" Ext. Gate Bracket 1 1 1
67 50-521 1/2" Socket Head 2 2 2
68 50-522 1/4" x 3/4" Hex Head Bolt 2 2 2
69 50-529 #6 x 2" Machine Screw 2 2 2
70 50-539 5/16" Socket Head Screw 3 3 3
71 50-546 1/4" x 2" x 4" Gate Bracket 1 1 1
72 50-777 Intelligate Control Board 1 1 1
ITEM PART # PART DESCRIPTION RAM 3000 UL RAM 3100 UL RAM 3200 UL
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
CONDITION
NO LIGHTS ARE 'ON'.
GATE MOVES A COUPLE
OF FEET AND THEN
REVERSES.
"EXIT" L.E.D. IS ALWAYS
'ON'.
"REV LOOP" L.E.D.
ALWAYS 'ON'.
"RADIO" L.E.D. ALWAYS
'ON'.
GATE DOESN'T OPEN.
GATE DOESN'T CLOSE.
GATE DOESN'T CLOSE
AUTOMATICALLY.
GA TE AUTOMATICALLY
OPENS, BUT DOESN'T
AUTOMATICALLY CLOSE.
RADIO/RECEIVER HAS NO
RANGE.
POSSIBLE CAUSES
1. Circuit breaker popped.
2. 1/2 amp. fuse blown.
3. Power supply damaged on
Control Board.
1. E.R.D. too sensitive.
1. Faulty accessory connected
to the "Exit".
1. Faulty accessory connected
to the "Rev Loop".
1. Stuck button on Transmitter
2. Faulty Receiver.
1. Radio L.E.D. 'On'.
2. 10 amp. fuse blown.
3. Opening accessory not functioning.
1. No lights are 'On'.
2. Exit, Rev Loop, Radio L.E.D. 'On'.
3. 10 amp. fuse blown.
4. Thermal/overload button
popped on motor.
1. Dip switches "A" 1-3 are all
'Off'.
2. Dip switch not on all the way.
1. Motor direction wrong.
1. Signal blocked.
2. Area not suitable for type of
Receiver.
SOLUTION
1. Reset circuit breaker.
2. Replace 1/2 amp. fuse.
3. Return Control Board for repair.
1. A) for 1/2 hp motors: turn dip switch
"A" 4 'On'.
B) for 3/4 hp motors: turn dip switch
"B" 8 'On'.
1. Disconnect all accessories, including
plug-ins, using the "Exit" input.
If problem persist, contact Ramset.
1. Disconnect all accessories, including
plug-ins, using the "Rev Loop" input.
If problem persist, contact Ramset.
1. Check all transmitters.
2. Remove receiver.
If problem persist, contact Ramset.
1. See above symptoms/solutions.
2. Check/replace 10 amp. fuse.
3. Check/replace opening accessory.
1. See above symptoms/solutions.
2. See above symptoms/solutions.
3. Check/replace 10 amp. fuse.
4. Reset thermal/overload button on the
back of the motor.
1. Set dip switches "A" 1-3 for auto
close.
2. Turn off dip switches "A" 1-3, then
turn the appropriate switches back
'On'.
1. Turn on dip switch "C" 7 (left/right).
1. Make sure antenna is in proper posi-
tion & not shorted to chassis.
2. May need to change to long range
receiver.
TROUBLESHOOTING TABLE
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
GATE ENTRANCE SAFETY PRECAUTIONS
1. Never let children operate or play with gate controls. Keep the controls away from children.
2. The entrance is for vehicles only. Pedestrians should use a separate entrance.
3. Always keep people, children and objects away from the gate while the gate is in operation.
No one should cross the area of a moving gate.
4. All opening devices, (such as a keypad, cardreader…), should not be installed close to the gate,
where the gate could possibly cause injury.
5. Use warning signs attached on both sides of the gate.
WARNING:
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RAM 3000 UL - 3100 UL - 3200 UL
Opening the way…
Important information for the homeowner
Ask your technician about all the features of our new Ramset operator.
Safety devices, such as reverse loops, phantom loops, photo eyes, or miller edges must be
installed on your gate before the operator may be used. Ask your technician which safety devices best
suit your safety needs.
Read your warranty certificate and fill out your warranty extension card. Return the warranty
card, via certified mail, to Ramset within 90 days of purchase:
Ramset Automatic Gate Services, Inc.
9116 De Garmo Ave.
Sun Valley, CA. 91352
Never let children operate or play with gate controls. Keep the controls away from children.
The entrance is for vehicles only. Pedestrians should use a separate entrance.
Always keep people, children and objects away from the gate while the gate is in operation. No
one should cross the area of a moving gate.
Use the emergency release only when the gate is not moving. Make sure when using the foot
release or hand crank, the circuit breaker for the operator is turned off.
Have the technician give you a demonstration of how to use the emergency release.
Keep gates properly maintained. Have a qualified gate technician service the gate operator and
gate hardware every six months to a year. This includes checking of safety devices, E.R.D. and
battery back up systems.
Warning signs must be placed on every gate in a highly visible area.
To reset the audible alarm on the gate operator you must turn the circuit breaker for the operator
off for approximately 10 seconds, then back on. An exterior switch or button can also be
installed on the operator to shut off the audible alarm.
Always keep a good relationship with your technician and keep his or her number handy
for future maintenance or emergencies.
Ramset wishes to thank you for trusting us
to meet your gate operator needs.
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RAMSET
RAM 3000 UL - 3100 UL - 3200 UL
RAMSET OPTIONAL ACCESSORIES
Ramset RPI
Maintain all operations of the
gate during power outages.
RKLE
Keyless
Entry System
Key Switch Box
Ramset
Radio Receiver
Ramset Remote
Control Transmitter
ILD-24
Ramset Plug-in
Loop Detectors
Uphill Hinges & Uphill Arms
To be used under uneven conditions.
20-05
50-40
Mounting
Post for
Access
Control
Ramset
Magnetic Lock
Fire Box
Emergency Entry
Box
BBS
Battery Back-up System
(Heavy Duty Industrial)
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