1/2 HP - 115 VAC
1/2 HP - 230 VAC
1/2 HP - 460 VAC
1/2 HP - 115 VAC
1/2 HP - 230 VAC
1/2 HP - 460 VAC
14 Ft. Wood Arm Only P/N 1601-348
Wood Arm Mounting Kit P/N 1601-240
Wood Folding Arm Kit P/N 1601-384
Foam Padding for 14 Ft. Arm P/N 1601-260
Amp
5.7
2.9
1.5
5.7
2.9
1.5
Max Arm
Length
14 Ft.
14 Ft.
14 Ft.
14 Ft.
14 Ft.
14 Ft.
Speed
90°
1.5 Sec
1.5 Sec
1.5 Sec
1.5 Sec
1.5 Sec
1.5 Sec
1601 Barrier Arm Kit Options
Folding arm assemblies can be installed for low headroom applications.
12 Ft. Plastic Arm Only P/N 1601-571
Plastic Arm Mounting Kit P/N 1601-241
Plastic Folding Arm Kit P/N 1601-383
Aluminum Arm Mounting Kit P/N 1601-242
Foam Padding for 14 Ft. Arm P/N 1601-260
10.8”
14 Ft. Aluminum Arm Only P/N 1601-516
Aluminum Folding Arm Kit P/N 1601-610
DoorKing, Inc. reserves the right to make changes in the products described in this manual without notice and without obligation of DoorKing, Inc. to notify any persons
of any such revisions or changes. Additionally, DoorKing, Inc. makes no representations or warranties with respect to this manual. This manual is copyrighted, all rights
reserved. No portion of this manual may be copied, reproduced, translated, or reduced to any electronic medium without prior written consent from DoorKing, Inc.
2
1601-065-G-6-12
1602 SPECIFICATIONS
Use this manual for the Model 1602 operators with circuit board 1601-010 Rev V or higher ONLY.
1 HP - 115 VAC
1 HP - 230 VAC
1 HP - 460 VAC
1 HP - 115 VAC
1 HP - 230 VAC
1 HP - 460 VAC
Amp
9.7
4.9
2.5
9.7
4.9
2.5
Max Arm
Length
28 Ft.
28 Ft.
28 Ft.
28 Ft.
28 Ft.
28 Ft.
Speed
90°
5.5 Sec
5.5 Sec
5.5 Sec
5.5 Sec
5.5 Sec
5.5 Sec
13”
1602 Barrier Arm Kit Options
3-Piece 20 Ft. Aluminum Arm Kit P/N 1602-162
3-Piece 24 Ft. Aluminum Arm Kit P/N 1602-164
3-Piece 27 Ft. Aluminum Arm Kit P/N 1602-166
(All hardware included in kits)
Foam Padding for 14 Ft. Arm P/N 1601-260
1601-065-G-6-12
3-Piece 20 Ft. Wood Arms Only P/N 1602-340
3-Piece 20 Ft. Wood Arms Mounting Kit P/N 1602-041
Foam Padding for 14 Ft. Arm P/N 1601-260
3
UL 325 Entrapment Protection
Class I
A vehicular gate operator (or system) intended for use in a
home of one-to four single family dwelling, or a garage or
parking area associated therewith.
Class II
A vehicular gate operator (or system) intended for use in a
commercial location or building such as a multi-family
housing unit (five or more single family units) hotel,
garages, retail store or other building servicing the general
public.
STATE PRISON
Class III
A vehicular gate operator (or system) intended for use in a
industrial location or building such as a factory or loading
dock area or other locations not intended to service the
general public.
Class IV
A vehicular gate operator (or system) intended for use in a
guarded industrial location or building such as an airport
security area or other restricted access locations not
servicing the general public, in which unauthorized access
is prevented via supervision by security personnel.
This table illustrates the entrapment protection requirements for each of the four UL 325 classes.
UL 325
Classifications
Class I and II
Class III
Class IV
A - Inherent entrapment protection system.
B1 - Provision for connection of, or supplied with, a non-contact sensor (photoelectric sensor or the equivalent).
When used as the PRIMARY device, must be monitored.
B2 - Provision for connection of, or supplied with, a contact sensor (edge device or the equivalent).
When used as the PRIMARY device, must be monitored.
C - Inherent adjustable clutch or pressure relief device.
D - Provision for connection of, or supplied with, an actuating device requiring continuous pressure to maintain
opening or closing motion of the gate.
E - An inherent audio alarm.
Reduce the risk of injury or death, read and follow all instructions.
Familiarize yourself with safety warnings, instructions, illustrations, and wiring guidelines to ensure that the installation is performed in a safe
and professional manner. Prior to installation check all local building codes and ordinances to ensure compliance
• Do not install the operator in such a way that the arm moves within 2 feet of a rigid object or 10 feet from high voltage power wires
with arm in the raised position.
• Speed limit through barrier area is 5 MPH. Install speed bumps and warning signs where visible in the area of the barrier gate, failure to
do so may result in injury, damage to operator and vehicle.
• Users should be familiar with proper use of operator, these include; hardware operation, reversing functions and testing, reversing loops,
inherent reversing system, electric edges, photoelectric cells related external devices and possible hazards.
• Keep adults, children and objects away from operator and HAZARD ZONES. Pedestrians must be provided with a separate access.
• All electrical connections should be made in accordance with local electrical codes.
• Security features should be installed to avoid unauthorized use.
• Controls must be installed away from the operator to avoid any contact when operating the controls. If the installed
hardware is in violation of these restrictions remove the operator from service immediately and contact your service dealer.
• When manually operating the gate operator arm, the user MUST make sure that the gate area is clear BEFORE operating the controls.
• When removing the operator lift the arm to the full open position and shut off power at the service panel.
• Operators and components should be properly installed and maintained following the recommended service schedule, test the operator
monthly. Keep all debris away from operator housing vents and off of arm. Contact your service dealer for any maintenance or repairs.
• Vehicular operators can produce high levels of force, it is important that you are aware and eliminate possible HAZARDS; Pinch Points,
Entrapment Areas, Overhead Power Wires, Absence of Controlled Pedestrian Access, Traffic Backup.
SPEED
LIMIT
5
D
C
Warning Signs
C
WARNING
MOVING ARM
can
cause vehicle damage,
serious injury or death.
STAY CLEAR
of arm
at all times.
NO:
Pedestrians
Bicycles
Motorcycles
E
C
B
A
Minimizes the potential of the
arm closing when a vehicle is
present. Number and
placement of loop(s) is
dependent on the application.
A
Down Loop
Speed Limit Sign
Permanently mounted
and easily visible.
D
D
B
Speed Bump
Helps increase distance
and time between vehicles.
Separate
Pedestrian
Walkway
Located so pedestrians
cannot come in contact
with the barrier arm.
Non-Contact Sensor
Minimizes the potential of the arm lowering on
vehicular or other traffic that loops cannot sense.
E
Contact Sensor
Minimizes the potential of the arm lowering on
vehicular or other traffic that loops cannot sense.
WARNING
MOVING ARM
can
cause vehicle damage,
serious injury or death.
STAY CLEAR
of arm
at all times.
NO:
Pedestrians
Bicycles
Motorcycles
1601-065-G-6-12
5
SECTION 1 - INSTALLATION
Prior to beginning the installation of the barrier gate operator, we suggest that you become familiar with the
instructions, illustrations, and wiring guide-lines in this manual. This will help insure that your installation is
performed in an efficient and professional manner.
The proper installation of the vehicular barrier gate operator is an extremely important and integral part of the
overall access control system. Check all local building ordinances and building codes prior to installing this
operator. Be sure your installation is in compliance with local codes.
The operator(s) should be installed with the access
door of the operator opposite the traffic lane.
Note: If your installation has the access door(s) facing the traffic
lane, see Section 5.3 (Page 24) to reverse the factory setup.
Traffic Lane
Control and/or P.A.M.S. Wires (Low Voltage wire insulation)
Loop Lead-In Wires (Low Voltage wire insulation)
AC Input Power (High Voltage wire insulation)
Secondary
Operator
WARNING
MOVING ARM
cause vehicle damage,
serious injury or death.
STAY CLEAR
at all times.
NO:
CONFORMS TO
ANSI/UL-325
CERTIFIED TO
CAN/CSA C22.2 NO. 247
VEHICULAR GATE OPERATOR
CLASS
MODEL
SERIAL
VOLTS PHASE
AMPS 60 Hz
MAX GATE LOAD
DoorKing, Inc., Inglewood, CA
can
of arm
Pedestrians
Bicycles
Motorcycles
53382
HP
Access Door
Concrete Pad
• The conduit requirements are for a typical slide gate operator installation (the secondary operator is shown for
those applications where a secondary operator may be used). The conduit requirements for your application may
vary from this depending on your specific needs.
• Use only sweeps for conduit bends. Do not use 90° elbows as this will make wire pulls very difficult and can cause
damage to wire insulation.
• DoorKing recommends using 3/4-inch conduit.
Sweep
YES
Elbow
NO
• Be sure that all conduits are installed in accordance with local codes.
•Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation.
6
1601-065-G-6-12
1.2 New Concrete Pad
23”
12”
7.25”
2.5”
7.5”
2.625”
12.375”
Approximate position
of conduit runs.
10.75”
Inside
Operator
Mounting Flange
Concrete Pad
Secure the mounting
flange to concrete
with 1/2” x 3”
sleeve anchors
(not supplied).
11”
1/2
Mount
operator
centered
on pad.
Access Door
23”
The operator(s) should be
installed with the access
door of the operator
opposite the traffic lane.
Concrete pad MUST be level.
Note: Bevel the edges of concrete
pad to eliminate water puddling
under the operator.
Traffic Lane
4” minimum
underground depth of the
concrete pad is determined by
soil conditions and local
building codes.
Reinforced concrete recommended.
Sleeve
Anchors
Conduit
WARNING
MOVING ARM
cause vehicle damage,
serious injury or death.
STAY CLEAR
at all times.
CONFORMS TO
ANSI/UL-325
CERTIFIED TO
CAN/CSA C22.2 NO. 247
VEHICULAR GATE OPERATOR
CLASS
MODEL
SERIAL
VOLTS PHASE
AMPS 60 Hz
MAX GATE LOAD
DoorKing, Inc., Inglewood, CA
can
of arm
NO:
Pedestrians
Bicycles
Motorcycles
53382
HP
Access Door
1.3 Trenching Existing Concrete
Trench path(s) in the existing concrete wide enough for all the conduit runs.
After the conduit has been run, fill the trench with soil to bottom of existing
concrete and tamp down. Pour new concrete with a 4 inch pad height
minimum (Reinforce concrete if possible). Secure the mounting flange to
concrete with 1/2” x 3” sleeve anchors (not supplied). See illustration above
for mounting operator.
Traffic Lane
The operator(s) should be
installed with the access
door of the operator
opposite the traffic lane.
Traffic Lane
C
O
N
F
O
A
R
N
M
S
I
S
/
U
T
L
O
-3
C
C
2
A
E
5
N
R
/
T
C
I
F
S
I
A
E
D
C
VE
2
T
2
O
.
H
2
ICU
N
O
.
C
LA
2
L
4
A
7
R
S
S
G
A
TE
M
O
O
D
PE
E
L
R
A
T
S
E
H
R
P
I
A
L
V
O
L
T
S
A
M
P
S
M
A
P
X
H
G
A
A
S
T
E
E
L
O
A
D
6
D
o
0
o
H
r
K
z
i
n
g
,
I
n
c
.
,
I
n
g
l
e
w
o
o
d
,
C
4” height min.
5
3
3
8
2
O
R
A
Access
Door
Remove breather
pin from gear
reducer AFTER the
operator has been
secured in place.
1601-065-G-6-12
7
SECTION 2 - WIRING
Before attempting to connect any wiring to the operator, be sure that the circuit breaker in the electrical panel is in the OFF
position. Permanent wiring must be installed to the operator as required by local electrical codes. It is recommended that a
licensed electrical contractor perform this work.
Since building codes vary from city to city, we highly recommend that you check with your local building department prior
to installing any permanent wiring to be sure that all wiring to the operator (both high and low voltage) complies with local
code requirements.
THIS GATE OPERATOR MUST BE PROPERLY GROUNDED!!
2.1 High Voltage Wire Runs
The distance shown in the chart is measured in “Feet” from the operator to the power source. If power wiring is greater than
the maximum distance shown, it is recommended that a service feeder be installed. When large gauge wire is used, a separate
junction box must be installed for the operator connection. The wire table is based on stranded copper wire. Wire run calculations are based on the NEC recommended maximum 3% voltage drop on the power line, plus an additional 10% reduction in
distance to allow for other losses in the system.
This table illustrates the high voltage wire size and distance requirements.
Model
Type
1601 - 1/2 HP
1601 - 1/2 HP
1601 - 1/2 HP
1602 - 1 HP
1602 - 1 HP
1602 - 1 HP
“Optional” 3.3 Amp Heater Installation Note: When installing the heater, refer to the “high voltage AC power wire size and
distance requirements” table on the instruction sheet with the heater kit (P/N 1601-092) for AC power wire run requirements.
Never run low voltage rated wire insulation in the same conduit as high voltage rated wire insulation.
Amps
Required
2.96651,0701,7802675
12 AWG10 AWG8 AWG6 AWG
Wire Size / Distance in Feet
2.2 High Voltage Terminal Connections
115 VAC Models
Chassis
Ground
Neutral
115 VAC
• Route incoming high voltage power in
it’s OWN conduit.
• Be sure wiring is installed in accordance
with local codes. Be sure to color code all
wiring.
• It is recommended that a surge suppressor
be installed on the high voltage power lines
to help protect the operator and circuit
board from surges and power fluctuations.
230 VAC/460 VAC Models
Chassis
Ground
230/460 VAC
230/460 VAC
115 VAC Neu
115 VAC Neu
115 VAC Hot
Input
Output
8
DANGER
HIGH VOLTAGE!
High Voltage
Conduit
• Dual operators (Primary/Secondary)
require AC power to each operator.
Keep wire clear of all moving parts.
DO NOTpower up and cycle the operator until
the “DIP-Switches” have been set for the 1601
OR 1602 model (See pages 20 and 21).
The operator will not function properly unless the
switches have been correctly set.
230 and 460 Volt 3-phase
input, use only two legs of
the incoming 3-phase power.
DANGER
HIGH VOLTAGE!
High Voltage
Conduit
1601-065-G-6-12
2.3 Dual Gate Operators (Primary/Secondary)
WARNING
MOVING ARM
cause vehicle damage,
serious injury or death.
STAY CLEAR
at all times.
NO:
CONFORMS TO
ANSI/UL-325
CERTIFIED TO
CAN/CSA C22.2 NO. 247
VEHICULAR GATE OPERATOR
CLASS
MODEL
SERIAL
VOLTS PHASE
AMPS 60 Hz
MAX GATE LOAD
DoorKing, Inc., Inglewood, CA
can
of arm
Pedestrians
Bicycles
Motorcycles
53382
HP
Primary
Operator
Access
Control
Device,
Loops
AC Power
Primary Circuit Board
UP
LOOP
UP Loop DetectorDOWN Loop Detector
1601
Primary/Secondary Interconnection Cable Conduit
Secondary Circuit Board
Settings using
Down Loop
ON
1
2 3 4 5 6 7 8
SW 1
SW 1, switch 4 is ON.
SW 1, switch 5 is OFF.
SW 1, switch 8 is OFF.
Set other DIP-switches
based on gate operation
preferences (See page 21).
UP
LOOP
POWER
2 3 4 5 6 7 8
1
2 3 4 5 6 7 81
TIME
DELAY
ON
ON
1601
Secondary
Operator
AC Power
TIME
DELAY
ON
2 3 4 5 6 7 8
ON
1
2 3 4 5 6 7 81
POWER
Set both operators DIP-switches
DOWN
LOOP
REVERSE
SENSITIVITY
(SW 1 and SW 2) to the same
settings.
DOWN
LOOP
REVERSE
SENSITIVITY
Each operator requires AC power.
Connect loop detectors and
NC NO
access control devices to the
NC NO
PRIMARY operator ONLY.
12345678 9 10 11 12 13 14
Jumper WireJumper
Yellow
Brown
Gray
Orange
Primary/Secondary
Interconnection Cable
Sold separately from DoorKing.
4 wires used (8 - 18 AWG wires total).
123456 7 8910 11 12 13 14
Yellow
Brown
Reverse loops
Gray
When using Reverse Loops:
DIP-Switch settings: SW 1, switch 4 is OFF. SW 1, switch 5 is OFF. SW 1, switch 8 is OFF. Set other DIP-switches based on gate operation preferences.
Interconnection cable: The BROWN wire must be connected to SECONDARY TERMINAL #9 along with the GRAY wire. All other terminal wire connections are
the same as shown above.
1601-065-G-6-12
Orange
9
2.4 Main Terminal Description
1234567891011121314
DOWN/REVERSE Input
UP INPUT or UP LOOP Output
UP Input
24 VAC - 250 mamp. max.
115 VAC Motor
115 VAC Motor
115 VAC Power
115 VAC Neutral
DANGER
HIGH VOLTAGE!
Function is dependent on the setting of programming SW 1, switch 6.
When switch 6 is OFF, this input will cause the
operator to rotate the arm to the up position. If the arm
is in the down cycle, this input will reverse the arm to
the up position. If this terminal has a constant input,
the arm will remain in the up position regardless of any
down input or timer command to rotate down.
When switch 6 is ON, this input will cause the operator
to rotate the arm to the up position when it is down,
and will cause the operator to rotate the arm to the
down position when it is up. If the auto timer is turned
ON (Not recommended if switch 6 is ON), this input
will override the timer and rotate the arm to the down
position. If the arm is in the down cycle, this input will
reverse the arm to the up position.
1
2 3 4 5 6 7 8
6
ON
SW 1
ENABLE UP Input
MOMENTARY UP Input
REVERSE Input
NC NO
Dry Relay Contact
12
13
Low Voltage Common
Dry Relay Contact
Function is dependent on the setting
of programming SW 1, switch 5.
When switch 5 is OFF,
activation of the down
loop will activate the
relay.
When switch 5 is ON,
activation of the UP loop
will activate the relay.
Relay contacts can be set
for Normally Open (NO)
or Normally
Closed (NC)
operation.
Contact rating
is 1 amp
maximum at 24 Volts.
NC
NO
1
2 3 4 5 6 7 8
SW 1
ON
Function is dependent on the setting
of programming SW 1, switch 8.
When switch 8 is ON, the
function of this input is
identical to terminal 6.
When switch 8 is OFF,
this terminal becomes
the logic output of the up
loop detector.
Function is dependent on the setting of programming SW 1, switches 1 and 4.
With switch 1 OFF and switch 4 ON, activation and then deactivation of
this input will rotate the arm to the down position, provided that the
deactivation of the input happens while the arm is in the full up
position. This input will override the auto timer if it is turned ON. If the
arm is in the down position, traveling in the down cycle, or traveling in
the up cycle, activation and deactivation of this input has no effect on
the arm.
With switches 1 and 4 are ON, activation and then deactivation of this
input will rotate the arm to the down position after it reaches the full
up position regardless of when the deactivation of the input occurred.
When switch 4 is OFF, this input is identical to the reverse input,
terminal 9.
10
1
2 3 4 5 6 7 8
ON
7
SW 1
1
2 3 4 5 6 7 8
SW 1
ON
This input is used when sequencing the
11
1601 with a slide or swing gate operator in
PAMS applications. This input is only active
after a MOMENTARY UP input is received.
Activation of this input will rotate the arm
to the up position or reverse an arm in the
down cycle to the up position.
8
This input is used when sequencing the
1601 with a slide or swing gate operator in
10
9
PAMS applications. Activation of this input
will rotate the arm to the up position one
time, and activates the enable up input.
When the arm is in the down position,
activation of this input has no effect.
When the arm is in the up position,
activation of this input will prevent the arm
from rotating to the down position. If the
arm is in the down cycle, activation of this
input will reverse the arm to the up
position.
1601-065-G-6-12
2.5 Control Wiring for Single/Primary Operator
UP
DoorKing Access Control System
(Model 1833, 1835, 1837 or 1838)
tracker system can be connected.
This system can keep track of gate
operator cycle count, shorted inputs,
loop detector problems, any forced
entry attempts, if the gate has struck
anything during the open or close
cycle, power interruptions, etc.
For more detailed information refer
to the Tracker Installation and Wiring
Manual, DoorKing P/N 2351-010.
Antenna mounted outside
operator housing.
Coax Antenna Kit
P/N 1514-073
Gate Tracker
(Quad Box Shown)
Terminal 6 required only if the
tracker board will activate the
gate operator. Refer to the
manual 2351-065 for detailed
information.
LOOP
Gate Operator
Data Terminal
1601
DOWN
LOOP
1234567 8910 11 12 13 14
REVERSE
SENSITIVITY
POWER
TIME
DELAY
2 3 4 5 6 7 8
1
2 3 4 5 6 7 8 1
NC NO
ON
ON
HOLD OPEN
OPEN
3-Wire Radio Receiver
3. 24 Volt
2. Relay
1. Com
Up-Inputs
Down-Inputs
WARNING
Manual Gate Control Toggle
P/N 1200-017
Up toggle position: User toggles switch up to hold gate open.
Center toggle position: Is neutral for normal operation.
Down toggle position: User momentarily toggles switch down to open gate.
User MUST make sure gate area IS CLEAR
before manually operating gate arm.
Contact Sensor (Reversing Edge)
See page 29
Com
1601-065-G-6-12
Non-Contact Sensor (Photo Sensors)
21” Typical Beam Height.
27.5” Max. Beam Height.
Contact and Non-Contact Sensors Note:
Helps minimizes the potential of the arm
lowering on vehicular or other traffic that
loops cannot sense.
11
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