FAAC 108710 User Manual

S800H

24V Underground Hydraulic Swing Gate Operator

FAAC International Inc. Headquarter & East Coast Operations 5151 Sunbeam Road Suites 9-11 Jacksonville, FL 32257 Tel. 866 925 3222 www.faacusa.com

UL325 - UL991

FAAC International Inc. West Coast Operations

357 South Acacia Avenue

Unit 357

Fullerton, CA 92831

Tel. 800 221 8278

CONTENTS

IMPORTANT SAFETY INFORMATION 3

Important Safety Instructions 3

Important Installation Instructions 3

General Safety Precautions 4

UL325 Gate Operator Classications 5

Installing the Warning Signs 5

1. DESCRIPTION AND CHARACTERISTICS 6

1.1 TECHNICAL SPECIFICATIONS 6

1.2 ELECTRICAL LAYOUT 6

2. INSTALL THE LOAD BEARING BOX 7

3. INSTALL THE OPERATOR 9

3.1 INTERNAL MECHANICAL POSITIVE STOPS 11

3.2 ADJUSTMENT OF THE TRAVEL-LIMIT STOPS 11

3.3 FINAL STEPS 11

4. MANUAL OPERATIONS 12

4.1 BUILT IN HYDRAULIC RELEASE 12

4.2 EXTERNAL IN HYDRAULIC RELEASE 12

5. MAINTENANCE 13

5.1 BLEEDING OPERATIONS 13

7.2 MECHANICAL EMERGENCY RELEASE 13

6. ENCODER CONNECTION 14

7. S800H PARTS DIAGRAM 16

E024U CONTROL BOARD AND LIMITED WARRANTY A2 - A18

Read this instruction manual before you begin installing the product.

= Information regarding personal safety and proper maintanence of the product.

FAAC Model S800H - Rev: 02 - JUN 2012

FAAC Model S800H Swing Gate Operator

IMPORTANT SAFETY INFORMATION

Important Safety Instructions

WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR DEATH:

• READ AND FOLLOW ALL INSTRUCTIONS.

• Never let children operate or play with the gate

controls. Keep remote controls away from children.

• Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF A MOVING GATE.

• Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when an object activates a non-contact sensor. If necessary, adjust the force or the limit of travel and then retest the gate operator. Failure to properly adjust and retest the gate operator can increase the risk of injury or death.

• Use the manual release mechanism only when the gate is not moving.

• KEEP GATE PROPERLY MAINTAINED. Have a qualied service person make repairs to gate

hardware.

• The entrance is for vehicles only. Pedestrians must use a separate entrance.

• SAVE THESE INSTRUCTIONS.

Important Installation Instructions

1. Install the gate operator only when the following conditions have been met:

• The operator is appropriate for the type and usage class of the gate.

• All openings of a horizontal slide gate have been guarded or screened from the bottom of the gate to a minimum of 4 feet (1.25 m) above the ground to prevent a 2.25 inch (55 mm) diameter sphere from passing through openings anywhere in the gate or through that portion of the adjacent fence that the gate covers when in the open position.

• All exposed pinch points are eliminated or guarded.

• Guarding is supplied for exposed rollers.

2. The operator is intended for installation on gates used by vehicles only. Pedestrians must be provided with a separate access opening.

3. To reduce the risk of entrapment when opening and closing, the gate must be installed in a location that allows adequate clearance between the gate and adjacent structures. Swinging gates shall not open outward into public access areas.

4. Before installing the gate operator, ensure that the gate has been properly installed and that it swings freely in both directions. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.

5. User controls must be installed at least 6 feet (1.83 m) away from any moving part of the gate and located where the user is prevented from reaching over, under, around or through the gate to operate the controls. Controls located outdoors or those that are easily accessible shall have security features to prevent unauthorized use.

6. The Stop and/or Reset buttons must be located within line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.

7. All warning signs and placards must be installed and easily seen within visible proximity of the gate. A minimum of one warning sign shall be installed on each side of the gate.

8. For gate operators that utilize a non-contact sensor (photo beam or the like):

• See instructions on the placement of non-contact sensors for each type of application.

• Exercise care to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.

• Locate one or more non-contact sensors where the risk of entrapment or obstruction exists, such as at the reachable perimeter of a moving gate or barrier.

• Use only FAAC “Photobeam” photoelectric eyes to comply with UL325.

FAAC Model S800H Swing Gate Operator

Important Installation Instructions (continued)

General Safety Precautions

9. For gate operators that utilize a contact sensor (edge sensor or similar):

• Locate one or more contact sensors where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate

• Locate one or more contact sensors at the bottom edge of a vehicular vertical lift gate.

• Locate one or more contact sensors at the bottom edge of a vertical barrier (arm).

• Locate one or more contact sensors at the pinch point of a vehicular vertical pivot gate.

• Locate hard-wired contact sensors and wiring so that communication between sensor and gate operator is not subjected to mechanical damage.

• Locate wireless contact sensors, such as those that transmit radio frequency (RF) signals, where the transmission of signals are not obstructed or impeded by building structures, natural landscaping or similar hindrances. Wireless contact sensors shall function under their intended end-use conditions.

• Use only FAAC MSE MO, CN60 or M60 edge sensors.

Gate Construction

Vehicular gates should be constructed and installed in accordance with ASTM F2200: Standard Specication for Automated Vehicular Gate Construction.

For more information, contact ASTM at: www.astm.org

Installation

• If you have any questions or concerns regarding the safety of the gate operating system, do not install the operator and consult the manufacturer.

• The condition of the gate structure itself directly affects the reliability and safety of the gate operator.

• Only qualied personnel should install this equipment.

Failure to meet this requirement could cause severe injury and/or death, for which the manufacturer cannot be held responsible.

• The installer must provide a main power switch that meets all applicable safety regulations.

• It is extremely unsafe to compensate for a damaged gate by increasing hydraulic pressure.

• Install devices such as reversing edges and photo beams to provide better protection for personal property and pedestrians. Install reversing devices that are appropriate to the gate design and application.

• Before applying electrical power, ensure that voltage requirements of the equipment correspond to the supply voltage. Refer to the label on your gate operator system.

Usage

• Use this equipment only in the capacity for which it was designed. Any use other than that stated should be considered improper and therefore dangerous.

• The manufacturer cannot be held responsible for damage caused by improper, erroneous or unreasonable use.

• If a gate system component malfunctions, disconnect the main power before attempting to repair it.

• Do not impede the movement of the gate, you may injure yourself or damage the gate system as a result.

• This equipment may reach high thermal temperatures during normal operation, therefore use caution when touching the external housing of the gate operator.

• Use the manual release mechanism according to the procedures presented in this manual.

• Before performing any cleaning or maintenance operations, disconnect power to the equipment.

• All cleaning, maintenance or repair work must performed by qualied personnel.

FAAC Model S800H Swing Gate Operator

UL325 Gate Operator Classications

RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I

A vehicular gate operator system intended for use in a single family dwelling, garage or associated parking area.

COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II

A vehicular gate operator system intended for use in commercial locations or buildings such as multi-family housing

units (ve or more single family units), hotels, parking garages, retail stores or other buildings that service the general

public.

INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III

A vehicular gate operator system intended for use in industrial locations or buildings such as factories, loading docks or other locations not intended to service the general public.

RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV

A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security areas or other restricted access locations that do not service the general public, and in which unauthorized access is prevented via supervision by security personnel.

Installing the Warning Signs

This FAAC swing gate operator is supplied with two warning signs to alert people that a possible hazard exists and that appropriate actions should be taken to avoid the hazard or to reduce exposure to it.

Permanently install one warning sign on each side of the gate so they are fully visible to

trafc and pedestrians.

Use appropriate hardware such as metal screws (not supplied) to permanently install each warning sign.

FAAC Model S800H Swing Gate Operator

Model S800H 24V Underground Hydraulic Swing Gate Operator

1. DESCRIPTION AND CHARACTERISTICS

FAAC S800H is an integrated hydraulic automated system, permitting vehicle access through swing leaf gates which, when in-when installed invisibly in the ground, does not alter the appearance of the gate. The model with a hydraulic lock device (CBAC) does not require the installation of an electrical lock, as it guarantees the mechanical locking of the leaf when the motor is not operating. The model without a hydraulic lock device always requires one or more electrical locks to ensure the leaf is mechanically locked. The S800H automated systems were designed and built to automate swing leaf gates. Do not use for any other purpose.

1 Bleed screw 2 Support handle 3 Pinion 4 Securing screws 5 Screw for adjusting travel-limit mechanical stops 6 Hydraulic release

7 Oil lling plug

8 Motor 9 Electronic encoder 10 Bearing case 11 Holes for securing the cover

12 Slots for securing the jack 13 Bearing bush 14 Wings for walling the bearing case. 15 Hole for power cable or drain pipe 16 Plastic adjustment wrench and support bushing 17 Foundation box cover

18 Grooved bushing (p/n 390972)

Fig.1

1.1 TECHNICAL SPECIFICATIONS

TECHNICAL

SPECIFICATIONS

Power supply (V dc) 24

Absorbed power (W) 60

Protection class IP 67

Type of oil FAAC HP OIL

Operating ambient temperature

Hydraulic lock Built in Not available

Max. torque (lbf.ft) 450

Angular speed (°/sec) 8.2

Duty cycle at 68 °F Continuous

Class of Operation Residential, Commercial

Max opening angle 113° (S800H 100°)

Leaf max. length (ft) 13 16

Leaf max. weight (lb) 1760

CBAC

OPERATOR

-4°F +131°F

187° (S800H 180°)

OPERATOR

1.2 ELECTRICAL LAYOUT

115 v ~ / 60Hz

1 S800H Operators with encoder 2 x AWG 14 (max 30’) AWG 12 (max 50’) AWG 10 (max 100’) AWG 20 for encoder bus (Max. length 100’) 2 Photocells AWG 20 (Max. length 100’) 3 Control unit AWG 14 for AC power 4 Key operated push-button AWG 20 5 Warning Lamp 24 V AWG 16

FAAC Model S800H Swing Gate Operator

Fig.2

2. INSTALL THE LOAD BEARING BOX

5/8

”

7/8

”

B=9 13/16”

3/16

7/8

”

1 27/32”

”

90°90°

2 1/4”

2”

Drain

Dimensions in inches

≥ 1 1/2”

≥ 3/8”

≥ 10”

FAAC Model S800H Swing Gate Operator

TO ENSURE CORRECT INSTALLATION,

THE LEAF ROTATION AXIS MUST BE PERFECTLY ALIGNED WITH THE OPERATOR (Fig. 7)

FAAC Model S800H Swing Gate Operator

3. INSTALL THE OPERATOR

1) Move the gate to its open position.

2) Referring to the instructions in chapter 4.1, hydraulically release the operator, using the release screw (Fig. 3 ref.1)

x 1

Fig.3

3) On the operator, unscrew the plug (Fig.4 ref. A) of the screw of the closing travel limit device (Fig.4 ref. 1) and check if the screw is completely tight.

4) Unscrew the closing travel limit screw (Fig.4 ref. B) by one turn (IMPORTANT FOR CORRECT COUPLING OF THE PINION-GROOVED BUSHING DURING INSTALLATION).

5) Turn the operator pinion with the supplied wrench (Fig. 5 ref. 1), in the gate closing direction as shown in Fig.5, up to the internal stop point of the piston, and remove the wrench.

6) Without moving the pinion, insert the supplied wrench on the operator as shown in Fig.6, and make sure that it indicates 0 (ZERO) on the operator’s plastic panel (Fig.6 ref.1). If necessary rotate the pinion. (IMPORTANT FOR CORRECT COUPLING OF THE PINION-GROOVED BUSH DURING INSTALLATION).

TURN THE KEY UNTILL IT REACHES THE MECHANICAL STOP-POINT AND REMOVE IT FROM THE PINION

Fig.5

INSERT THE KEY WITHOUT MOVING THE PINION AND CHECK IF IT INDICATES ZERO

TRAVEL-LIMIT

STOP

AT CLOSING

TRAVEL-LIMIT STOP AT OPE-

NING

FAAC Model S800H Swing Gate Operator

x 1

Fig.4

Fig.6

NOTE: if necessary, lightly tighten the closing travel-limit screw

7) Turn the operator pinion with the supplied wrench until the mark point to 90

° and then remove the wrench (see Fig. 7)

Fig.9

10) Place the supplied plastic wrench with the spacer under the

operator, as shown in gure 10 ref. B, C

12) Insert and screw in the fastening screws with the supplied lockwasher as shown in Fig. 10 ref. C, in order to secure the operator to the load bearing box as shown in Fig. 11.

13) Close the gate and check if the closing travel-limit stop is correctly positioned; if necessary, adjust the travel-limit stop, referring to the instructions in paragraph 3.4.

14) Open the gate and check if the opening travel-limit stop is correctly positioned; if necessary, adjust the travel-limit stop, referring to the instructions in paragraph 3.4.

15) Hydraulically re-lock the operator as per instructions in chapter 4

Fig.7

8) Grease the pinion and insert the operator in the load bearing box as shown in Fig.8-9,

9) Raise the operator with its handles (Fig.10 ref. A), inserting the pinion in the grooved bushing of the bearing case. To facilitate the operation, slightly rotate the operator until coupling takes place.

Fig.10

Fig.8

Fig.11

FAAC Model S800H Swing Gate Operator

+ 23 hidden pages