FAAC 106753 User Manual

770 24V
Underground Swing Gate Operator
UL325 - UL991
FAAC International Inc. Headquarter & East Coast Operations 5151 Sunbeam Road Suites 9-11 Jacksonville, FL 32257 Tel. 866 925 3222
FAAC International Inc. West Coast Operations
357 South Acacia Avenue
Unit 357
Fullerton, CA 92831
Tel. 800 221 8278
CONTENTS
IMPORTANT SAFETY INFORMATION 3
Important Safety Instructions 3
Important Installation Instructions 3
General Safety Precautions 4
UL325 Gate Operator Classications 5
Installing the Warning Signs 5
1. DESCRIPTION AND CHARACTERISTICS 6
2. STANDARD INSTALLATION LAYOUT 6
3. INSTALLING THE SYSTEM 6
3.1. PRELIMINARY CHECKS 6
3.2 INSTALLING THE LOAD BEARING BOX 7
3.3 SETTING UP THE GATE 8
3.4 INSTALLING THE OPERATOR 8
4. POSITIVE STOPS 9
5. START-UP 9
6. MANUAL OPERATION 10
8. MAINTENANCE 10
9. REPAIRS 10
10. 770 PARTS DIAGRAM 11
E024U CONTROL BOARD AND LIMITED WARRANTY A2 - A18
Read this instruction manual before you begin installing the product.
= Information regarding personal safety and proper maintanence of the product.
FAAC Model 770 24V - Rev: 02 - JUN 2012
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FAAC Model 770 24V Underground Swing Gate Operator
IMPORTANT SAFETY INFORMATION
Important Safety Instructions
WARNING - TO REDUCE THE RISK OF SEVERE INJURY OR DEATH:
READ AND FOLLOW ALL INSTRUCTIONS.
Never let children operate or play with the gate
controls. Keep remote controls away from children.
Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF A MOVING GATE.
Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or when an object activates a non-contact sensor. If necessary, adjust the force or the limit of travel and then retest the gate operator. Failure to properly adjust and retest the gate operator can increase the risk of injury or death.
Use the manual release mechanism only when the gate is not moving.
KEEP GATE PROPERLY MAINTAINED. Have a qualied service person make repairs to gate
hardware.
The entrance is for vehicles only. Pedestrians must use a separate entrance.
SAVE THESE INSTRUCTIONS.
Important Installation Instructions
1. Install the gate operator only when the following conditions have been met:
The operator is appropriate for the type and usage class of the gate.
All openings of a horizontal slide gate have been guarded or screened from the bottom of the gate to a minimum of 4 feet (1.25 m) above the ground to prevent a 2.25 inch (55 mm) diameter sphere from passing through openings anywhere in the gate or through that portion of the adjacent fence that the gate covers when in the open position.
All exposed pinch points are eliminated or guarded.
Guarding is supplied for exposed rollers.
2. The operator is intended for installation on gates used by vehicles only. Pedestrians must be provided with a separate access opening.
3. To reduce the risk of entrapment when opening and closing, the gate must be installed in a location that allows adequate clearance between the gate and adjacent structures. Swinging gates shall not open outward into public access areas.
4. Before installing the gate operator, ensure that the gate has been properly installed and that it swings freely in both directions. Do not over-tighten the operator clutch or pressure relief valve to compensate for a damaged gate.
5. User controls must be installed at least 6 feet (1.83 m) away from any moving part of the gate and located where the user is prevented from reaching over, under, around or through the gate to operate the controls. Controls located outdoors or those that are easily accessible shall have security features to prevent unauthorized use.
6. The Stop and/or Reset buttons must be located within line-of-sight of the gate. Activation of the reset control shall not cause the operator to start.
7. All warning signs and placards must be installed and easily seen within visible proximity of the gate. A minimum of one warning sign shall be installed on each side of the gate.
8. For gate operators that utilize a non-contact sensor (photo beam or the like):
See instructions on the placement of non-contact sensors for each type of application.
Exercise care to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.
Locate one or more non-contact sensors where the risk of entrapment or obstruction exists, such as at the reachable perimeter of a moving gate or barrier.
Use only FAAC “Photobeam” photoelectric eyes to comply with UL325.
FAAC Model 770 24V Underground Swing Gate Operator
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Important Installation Instructions (continued)
General Safety Precautions
9. For gate operators that utilize a contact sensor (edge sensor or similar):
Locate one or more contact sensors where the risk of entrapment or obstruction exists, such as at the leading edge, trailing edge, and post mounted both inside and outside of a vehicular horizontal slide gate
Locate one or more contact sensors at the bottom edge of a vehicular vertical lift gate.
Locate one or more contact sensors at the bottom edge of a vertical barrier (arm).
Locate one or more contact sensors at the pinch point of a vehicular vertical pivot gate.
Locate hard-wired contact sensors and wiring so that communication between sensor and gate operator is not subjected to mechanical damage.
Locate wireless contact sensors, such as those that transmit radio frequency (RF) signals, where the transmission of signals are not obstructed or impeded by building structures, natural landscaping or similar hindrances. Wireless contact sensors shall function under their intended end-use conditions.
Use only FAAC MSE MO, CN60 or M60 edge sensors.
Gate Construction
Vehicular gates should be constructed and installed in accordance with ASTM F2200: Standard Specica­tion for Automated Vehicular Gate Construction.
For more information, contact ASTM at: www.astm.org
Installation
If you have any questions or concerns regarding the safety of the gate operating system, do not install the operator and consult the manufacturer.
The condition of the gate structure itself directly affects the reliability and safety of the gate operator.
Only qualied personnel should install this equipment.
Failure to meet this requirement could cause severe injury and/or death, for which the manufacturer cannot be held responsible.
The installer must provide a main power switch that meets all applicable safety regulations.
It is extremely unsafe to compensate for a damaged gate by increasing hydraulic pressure.
Install devices such as reversing edges and photo beams to provide better protection for personal property and pedestrians. Install reversing devices that are appropriate to the gate design and application.
Before applying electrical power, ensure that voltage requirements of the equipment correspond to the supply voltage. Refer to the label on your gate operator system.
Usage
Use this equipment only in the capacity for which it was designed. Any use other than that stated should be considered improper and therefore dangerous.
The manufacturer cannot be held responsible for damage caused by improper, erroneous or unreasonable use.
If a gate system component malfunctions, disconnect the main power before attempting to repair it.
Do not impede the movement of the gate, you may injure yourself or damage the gate system as a result.
This equipment may reach high thermal temperatures during normal operation, therefore use caution when touching the external housing of the gate operator.
Use the manual release mechanism according to the procedures presented in this manual.
Before performing any cleaning or maintenance operations, disconnect power to the equipment.
All cleaning, maintenance or repair work must performed by qualied personnel.
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FAAC Model 770 24V Underground Swing Gate Operator
UL325 Gate Operator Classications
RESIDENTIAL VEHICULAR GATE OPERATOR CLASS I
A vehicular gate operator system intended for use in a single family dwelling, garage or associated parking area.
COMMERCIAL / GENERAL ACCESS VEHICULAR GATE OPERATOR CLASS II
A vehicular gate operator system intended for use in commercial locations or buildings such as multi-family housing
units (ve or more single family units), hotels, parking garages, retail stores or other buildings that service the general
public.
INDUSTRIAL / LIMITED ACCESS VEHICULAR GATE OPERATOR CLASS III
A vehicular gate operator system intended for use in industrial locations or buildings such as factories, loading docks or other locations not intended to service the general public.
RESTRICTED ACCESS VEHICULAR GATE OPERATOR CLASS IV
A vehicular gate operator system intended for use in guarded industrial locations or buildings such as airport security areas or other restricted access locations that do not service the general public, and in which unauthorized access is prevented via supervision by security personnel.
Installing the Warning Signs
This FAAC swing gate operator is supplied with two warning signs to alert people that a possible hazard exists and that appropriate actions should be taken to avoid the hazard or to reduce exposure to it.
Permanently install one warning sign on each side of the gate so they are fully visible to
trafc and pedestrians.
Use appropriate hardware such as metal screws (not supplied) to permanently install each warning sign.
FAAC Model 770 24V Underground Swing Gate Operator
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Model 770 24V Underground Swing Gate Operator
1. DESCRIPTION AND CHARACTERISTICS
The FAAC 770 is an electromechanical operator for swing gates. It is designed for underground installation and therefore does not alter the appearance of the leaf. The supplied foundation box allows you to setup the gate before actually installing the operator. The 770 electromechanical operator is irreversible, so it en­sures a mechanical stop and eliminates the need to install an electric lock.
Fig. 1
1 Foundation Box 2 Bores for Fastening Box Cover 3 770 Operator 4 Gate Support Bracket 5 Locking Bracket 6 Release Device with Key 7 Operator Ground Connection
8 Crank and Connecting Rod 9 Pinion 10 Bore for Power Cable Pipe 11 Bore for Drain Pipe 12 Operator Fastening Screws 13 Lubrication Bore
2. STANDARD INSTALLATION LAYOUT
Fig. 2
770 OperatorsPhotocellsControl UnitPushbutton ReceiverWarning Light
1) Use suitable rigid/exible pipes for laying power cables.
2) Always keep low voltage accessory cables separated from 120V~ power cables. To avoid interference, use separate sheaths.
Operators Cable Size AWG 14 (max 30’) AWG 12 (max 50’) AWG 10 (max 100’)
Technical Characteristics
Power Supply (VDC) 24
Power (W) 70
Current (A) 3
Maximum Torque (lbf.ft) 245
Temperature Range -4°F to +131°F
Hourly cycles at 68 °F (approx) 100
Class of operation Residential
Angular speed (°/sec) 6
Operator Weight (lbs) 26.5
Max. leaf opening angle 110° (140° and 180° with
optional kit)
Protection class IP 67
Operator dimensions (inches) 14 1/4 x 6 x 5 1/2
Max. leaf length and weight Refer to the table in 3.1
3. INSTALLING THE SYSTEM
3.1. PRELIMINARY CHECKS
To ensure trouble-free operation, the gate dimension and weight must be in the limits indicated by the following table:
Leaf Length (feet) Weight (lbs)
6 1100
7 620
8 440
10 420
11 1/2 400
The gate must also have:
- Strong and rigid leaf frame
- Smooth gate movement, with no stiff points.
- Proper minimum clearance between bottom edge of gate and ground. See Fig. 6a (where ‘S’ = thickness of guide bracket)
- Mechanical travel stops. The condition of the gate directly affects the reliability and safety of the automation system. If any welding has to be done on the gate, complete it before installing the operator
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FAAC Model 770 24V Underground Swing Gate Operator
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3.2 INSTALLING THE LOAD BEARING BOX
a) For Existing Gates with Fixed Hinges:
Remove the gate.
Remove the bottom hinge.
If the gate cannot be removed, place blocks under its bottom edge to support it.
12⅛
6⅛
* Measurements in Inches
Fig. 3
2. Place the foundation box in the hole, refer to the dimen­sions provided in Figs. 6a and 6b.
S
b) For Existing Gates with Adjustable Hinges:
Remove the bottom hinge.
Slacken the top hinge.
Swing the leaf around the axis of the top hinge (Fig. 4).
Fig. 4
c) Installing a New Gate:
Fit just the top hinge. If possible use an adjustable hinge.
1. Dig a hole for the foundation box as shown in Fig. 5.
~12⅜
6⅛
* Measurements
in Inches
* Measurements
in Inches
The center of the pivot on the foundation box must be perfectly aligned with the leaf’s axis of swing (Figs 6a and 6b).
3. Lay down a 2" Liquid Tight Conduit, it must be long enough to reach from the box to the control unit (Fig. 7). Lay a sec­ond conduit to drain rain water from the box to the nearest drain (also Fig. 7).
4. Fix the box in place with a casting of concrete.
90°
~12⅜
Fig. 6a
~17⅜
Fig. 6b
~17⅜
* Measurements in Inches
Depending on the nature of the ground, it may be necessary to cast a bed of quick-setting concrete at the bottom of the hole to avoid subsidence in future.
FAAC Model 770 24V Underground Swing Gate Operator
Fig. 5
* Measurements in Inches
Ø 1⅜
Fig. 7
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3.3 SETTING UP THE GATE
Allow cement to set before starting this operation.
1. Assemble the release levers on the support bracket, and t the latter on the pivot in the foundation box, also inser­ting the ball supplied (Fig. 8).
Note: grease both the pivot and the ball.
Fig. 8
Fig. 10b
3. Carefully weld the guide bracket to the support bracket (Fig. 11).
4. Fit the gate into the guide bracket and x the top hinge in
place.
IMPORTANT: To ensure trouble-free operation, do NOT weld the gate leaf to the guide bracket or to the support bracket.
5. Manually verify whether the gate opens and closes com­pletely and smoothly, stopping at the mechanical travel stops.
2. Prepare the guide bracket, as follows:
Use a “U” prole with dimensions indicated in Fig. 9.
C
min 1½
min ⅜
* Measurements
in Inches
Determine
C+1
the correct location of the leaf on the “U” prole
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Fig. 9
with reference to the axis of rotation (Fig. 10a and 10b);
Seal the “U” prole on the post side with a plate, as shown
in Figs. 10a and 10b.
Fig. 10a
Fig. 11
3.4 INSTALLING THE OPERATOR
1. Open the gate leaf.
2. Place the operator on the fastening screws on the foun-
dation box, and x it by means of the supplied nuts and
washers (Fig. 13).
Note: the exact position of the operator is shown in Fig. 12. any case, the operator pinion must be on the opposite side of leaves opening direction.
3. Manually close the leaf and t the driving levers supplied,
as shown in Fig. 13.
Note: grease the operator pinion and the xing pivots of the
two levers.
4. Install the second operator, if required, by repeating the operations described above.
5. Install the electronic control unit. Refer to the relative instructions.
6. Fasten the box cover by means of the supplied screws (Fig. 14).
In
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FAAC Model 770 24V Underground Swing Gate Operator




Fig. 12
Fig. 14Fig. 13
4. POSITIVE STOPS (optional)
Optional mechanical positive stops can be installed in the load bearing box as indicated in Fig. 15. They can be ad­justed to properly limit the gate leaf travel.
Fig. 15
5. START-UP
1. Program the electronic control unit according to your requirements, following the relevant instructions.
2. Connect the system to the power supply and check the status of the LEDs (refer to the instructions for the electronic control unit).
3. Carefully test the operation of the automation system and of all connected accessories, paying particular attention to the safety features.
FAAC Model 770 24V Underground Swing Gate Operator
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