T HE 400 OPERATOR AND
February, 2009
400 Operator And
455 D Control Panel
Installation Manual
455 D C
I
NSTALLATION MANUAL
ONTROL PANEL:
CONTENTS
Important Safety Information 2
Technical Data 4
Unpacking the Operator 5
The 400 Compact Operator General Characteristics 6
Installation Instructions 6
Prepare the Gate 6
Manual Release Mechanism 7
Install the Operator 7
Install the 455 D Control Panel 10
Exploded View, 400 CBAC 12
400 Parts List 13
The 455 D Control Panel General Description 14
Installing the 455 D Control Panel 14
Connect the Main Power Supply 14
Connect the Operator to the Control Panel 15
Check the Motor’s Direction of Rotation 15
Connect Other Devices 16
Set Other Operating Controls 18
Programming 20
Learning of Operating Times 22
Learning of Normal Times 22
Learning Times with Gatecoder 22
Automated Systems Test 23
Installation Instructions
The 455 D Control Panel
Logic Tables of 455 D Control Panel 24
Maintenance 26
Safety in Gate Design 26
Troubleshooting 27
Limited Warranty 28
FAAC International, Inc.
303 Lexington Avenue
Cheyenne, WY 82007
www.faacusa.com
February, 2009
Page 2
455 D Control Panel Installation Manual
400 Operator And
IMPORTANT SAFETY INFORMATION
Both the installer and the owner and/or operator of this
system need to read and understand this installation
manual and the safety instructions supplied with other
components of the gate system. This information
should be retained by the owner and/or operator of the
gate.
WARNING! To reduce the risk of injury or death
1. READ AND FOLLOW ALL
INSTRUCTIONS.
2. Never let children operate or play with gate
controls. Keep the remote control away from
children.
3. Always keep people and objects away from
the gate. NO ONE SHOULD CROSS THE
PATH OF THE MOVING GATE.
4. Test the gate operator monthly. The gate
MUST reverse on contact with a rigid object
or stop when an object activates the noncontact sensors. After adjusting the force or
the limit of travel, retest the gate operator.
Failure to adjust and retest the gate operator
properly can increase the risk of injury or
death.
5. Use the emergency release only when the
gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read
the owner’s manual. Have a qualified service
person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians
must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
When installing photo-beams with this unit two things
need to be considered.
1. Care should be exercised to reduce the risk of
nuisance tripping, such as when a vehicle, trips
the sensor while the gate is in motion.
2. One or more photobeams shall be located
where the risk of entrapment exists, such as
the perimeter reachable by the moving gate
leaf.
GATE DESIGN
1. A gate is a potential traffic hazard, so it is important that you locate the gate far enough away
from the road to eliminate the potential of traffic
getting backed up. This distance is affected by the
size of the gate, how often it is used, and how fast
the gate operates.
2. The operator you choose to install on your gate
must be designed for the type and size of your
gate and for the frequency with which you use the
operator.
3. Your gate must be properly installed and must work
freely in both directions before the automatic
operator is installed.
4. An automatic operator should be installed on the
inside of the property/fence line. Do not install the
operator on the public side of the property/fence
line.
5. Pedestrians should not use a vehicular gate system.
Prevent such inappropriate use by installing
separate gates for pedestrians.
6. Exposed, reachable pinch points on a gate are
potentially hazardous and must be eliminated or
guarded.
7. Outward swinging gates with automatic operators
should not open into a public area.
8. The operating controls for an automatic gate must
be secured to prevent the unauthorized use of those
controls.
9. The controls for an automatic gate should be
located far enough from the gate so that a user
cannot accidentally touch the gate when operating
the controls.
10. An automatic gate operator should not be installed
on a gate if people can reach or extend their arms
or legs through the gate. Such gates should be
guarded or screened to prevent such access.
11. Be Sure to locate any switches that will activate the
gates movement at least 10ft. From the gate(s)
INSTALLATION
1. If you have any question about the safety of the
gate operating system, do not install this operator.
Consult the operator manufacturer.
2. The condition of the gate structure itself directly
affects the reliability and safety of the gate
operator.
3. Only qualified personnel should install this
equipment. Failure to meet this requirement could
cause severe injury and/or death, for which the
manufacturer cannot be held responsible.
4. The installer must provide a main power switch that
meets all applicable safety regulations.
5. Clearly indicate on the gate with the 2 warning signs
that are included (visible from either side of the
gate).
6. It is extremely unsafe to compensate for a damaged
gate by increasing hydraulic pressure.
7. Devices such as reversing edges and photobeams
must be installed to provide better protection for
personal property and pedestrians. Install reversing
devices that are appropriate to the gate design and
gate application.
8. Before applying electrical power, be sure that the
voltage requirements of the equipment correspond
February, 2009
400 Operator And
455 D Control Panel Installation Manual
to your supply voltage. Refer to the label on your
operator system.
USE
1. Use this equipment only in the capacity for which it
was designed. Any use other than that stated should
be considered improper and therefore dangerous.
2. When using any electrical equipment, observe some
fundamental rules:
• Do not touch the equipment with damp or
humid hands or feet.
• Do not install or operate the equipment
with bare feet.
• Do not allow small children or incapable
persons to use the equipment.
3. If a gate system component malfunctions, turn off
U.L. CLASS AND FAAC OPERATOR
Page 3
the main power before making any attempt to repair
it.
4. Do not attempt to impede the movement of the
gate. You may injure yourself as a result.
5. This equipment may reach high temperatures
during operation; therefore, use caution when
touching the external housing of the operator.
6. Learn to use the manual release mechanism
according to the procedures found in this installation manual.
7. Before carrying out any cleaning or maintenance
operations, disconnect the equipment from the
electrical supply.
8. To guarantee the efficiency of this equipment, the
Model
Class I: Residential Vehicular Gate Operator
402 750
422 760
412 400
620 640
415 390
Class II: Commercial/General Access Vehicular Gate Operator
400 640
620
Class III: Industrial/Limited Access Vehicular Gate Operator
400 640
620
Class IV: Restricted Access Vehicular Gate Operator
620 640
Duty Cycle Typical Use
• Home use
• Small apartment building, for
Limited duty
Continuous duty
Continuous duty
Continuous duty
example, up to 4 units in a
building, with limited public
access
• Apartment buildings
• Very public access
• No public access
• Prison rated security
Page 4
455 D Control Panel Installation Manual
TECHNICAL DATA
400 Model
February, 2009
400 Operator And
Parameter
Model
Standard High Speed Slow Speed Long (EG)
CBC
CBA
CBAC
2
3
4
CBCR
CBAR
CBACR
2
3
4
SBS
1
SB1
Duty type
Duty cycle
Maximum leaf length
5
, f t ( m ) 1 6 ( 5 . 4 )
Maximum leaf weight, lb (kg) 1300 (600)
Apartment, subdivision, industrial, and commercial applications
80 Cycles/ Hour
12 (3.6) 20 (6) 18 (5.4) 22 (6)
900 (400) 2000 (900) 1500 (600) 2200 (600)
Maximum leaf swing, deg 115
Thrust and traction, lb (kg)
90 deg opening time, sec6 17
12 23 18 27
Operating temperature range, deg F (deg C)
Thermal cut out, deg F (deg C)
0–1760 (0–800)
-33 to 165 (-36 to 75)
212 (100)
Hydraulic locking Opened and/or closed
5/16
Operator dimensions,
l ´ w ´ h, in. (cm)
40 X 3
(102 X 8.5 X 8.5)
X 3
5/16
CBAC
2
4
SBS1
CBC
125
None Opened and/or closed
1/2
47
X 3
5/16
X 3
5/16
(121 X 3 X 8.5)
Operator weight, lb (kg)
Power voltage required, VAC
Amp Draw
Type of oil
Oil quantity, qt (l)
7
19 (8.6) 23 (10.4)
115 VAC ±10%, 60 Hz, or 230 VAC +6 or -10%, 60 Hz
115V = 1.5 Amps; 230V = 1 Amp
Lubrication Engineers - MONOLEC 6115
1/3
(2.2) 2
2
1 The operator requires external locks.
2 Locks in the extended position. The hydraulic lock is a service device, not a security device.
3 Locks in the retracted position. The hydraulic lock is a service device, not a security device.
4 Locks in both the extended and retracted positions. The hydraulic lock is a service device, not a security device.
5 External locks are recommended if the gate leaves are 12 ft (3.6 m) or longer.
6 The time may vary ±10%.
7 Your standard 220 VAC power source meets the specification for 230 VAC, +6 or -10%.
7/8
(2.7)
February, 2009
400 Operator And
455 D Control Panel Installation Manual
UNPACKING THE OPERATOR
When you receive your 400 Operator, complete the
following steps.
Inspect the shipping box for physical damage such as
leaking oil or a torn carton. Then inspect the operator
after you remove it from the box. Notify the carrier
immediately if you note any damage. The carrier must
witness the damage before you can file a claim.
As you unpack the box, insure that all the following
parts included (see Figure 1). If you have ordered a kit
(a pair of operators), you will have twice the quantity
of parts listed below (except where noted).
1
10
400 Operator - 1 each
1
Protective Cover - 1 each
2
Protective Cover Tie-Rods - 2 each
3
Protective Cover End Cap - 1 each
4
Rear Mounting Bracket - 1 each
5
Rear Mounting Plate (optional) - 1 each
6
Short Brass Pin with 8mm nut and washer - 1 each
7
Rear Fork - 1 each
8
Long Brass Pin with 8mm self-locking nut - 1 each
9
Swivel joint with jam nut and washer - 1 each
10
Front mounting bracket with nut and bolt
11
Locking cap cover and key for Manual Release - 1 each
12
Electric Power Cord - 1 each
13
Manual Release Knob - 1 each
14
Page 5
2
13
3
4
14
Figure 1. Parts of the 400 Operator
Page 6
February, 2009
400 Operator And
455 D Control Panel Installation Manual
THE 400 OPERATOR
GENERAL CHARACTERISTICS
The FAAC 400 Operator is an automatic gate operator
for a swinging gate leaf. It can accommodate a gate leaf
of up to 2000 lb (900 kg) and up to 20 ft (6 m) in
length.
The self-contained 400 Operator is an electro-hydraulic
unit consisting of an electric motor, a pump, a valve
assembly, and a hydraulic cylinder, all housed in an
anodized aluminum oil reservoir.
The 400 Operator can be used to swing the gate leaf
inward or outward. Most versions provide hydraulic
locking in at least one position, either opened or closed,
depending on how it was ordered.
The hydraulic lock is a service device rather than a
security device. Additional, external locks are
recommended under the following conditions:
• You are installing the Model 400 SB
• The length of the gate leaf is 12 ft or more
• The installation requires tight security
• The site is subject to vandalism
• The site is subject to strong or very gusty wind
• You are installing a solid face gate
For gates with two leaves, two operators are installed,
one on each leaf, and both are wired to one control
panel. In such two-operator gate installations, one leaf
can be programmed to open/ close slightly later than
the other leaf to accommodate overlapping gate
designs.
For its protection, the single-phase, bidirectional motor
shuts off automatically if its operating temperature
reaches 212 deg F (100 deg C). Also for the protection
and proper operation of the 400 Operator, each gate
leaf on which it is installed must have a fixed positive
stop in both the opened and closed positions.
The 400 Operator also includes a key-operated Manual
Release mechanism and two bypass valves that
precisely control the force applied to the gate leaf
through the 400 Operator.
The Manual Release mechanism is a key-operated
device that disengages (or engages) the hydraulic
system of the 400 Operator. When the hydraulic system
is disengaged, you can open and close the gate leaf by
hand. Such manual operation of the gate is necessary
during installation and useful during power failures. The
two bypass valves are located beneath the locking cap.
You need to adjust the bypass valves to meet the safety
standards of FAAC International, Inc. The standards
state that the gate leaf should stop if it encounters a
force of more than 33 lb (15 kg).
Additional reversing devices (such as inductive loops
and photocells) should be installed to provide more
complete protection for people and property.
The electronic control panel is a microprocessor-based
controller that accepts a wide range of product
accessories and reversing devices, thus allowing for
flexible gate system design.
INSTALLATION INSTRUCTIONS
Installing the 400 Operator involves preparing the gate,
installing the operator(s), installing the control panel,
and fine-tuning the pressure adjustments on the
operator(s).
Note: The following installation instructions
assume you are fully capable of installing an
operator. This manual does not instruct you in
designing a gate, installing a gate, or basic
electrical wiring. The installation tasks discussed in
this manual are tasks particular to the 400
Operator.
PREPARING THE GATE
Before installing the 400 Operator, you need to prepare
the gate itself for the operator. Be sure to do the
following things:
1. Make sure that the gate is plumb.
2. Make sure that the gate moves smoothly on its
hinges without excessive friction by swinging
it open and closed by hand. Lubricate all the
gates’ moving parts.
3. Provide positive stops for the gate leaves in
the fully open and fully closed positions (see
Figure 2).
February, 2009
400 Operator And
455 D Control Panel Installation Manual
Figure 2. Positive Stops
Page 7
INSTALLING THE OPERATOR
Installing the 400 operator consists of the following
steps:
1. Attach the rear mounting bracket
2. Attach the mounting hardware
3. Attach the front mounting bracket
4. Attach the operator to the gate
5. Adjust the operator pressure
ATTACH THE REAR MOUNTING
RACKET
B
Attach the rear mounting bracket according to the
dimensions in Figure 4.
WARNING! You must achieve the A and B
dimensions, as specified in Figure 4.
Modification of the rear bracket may be
necessary to achieve these dimensions (I.e.,
cutting or extending the bracket provided)
If you have a steel gate post, weld the rear bracket
directly to it. If the gate post is made of any other
material, attach the optional mounting plate, with lag
bolts or anchors, and weld the bracket to it.
For an outward swing gate refer to Figure 5.
MANUAL RELEASE MECHANISM
To move the gate operator manually during installation
and/or power failures do the following procedures:
• Lift the key lock cover (1) and insert the manual
release key.
• Turn the key (2) 90° clockwise to open the locking
cap cover (3).
• Lift up the cover.
• Turn the manual release knob (4) counter-clockwise
for (2) two full turns.
• Open or close the gate leaf manually.
• To return the operator to normal working status, do
these steps in reverse order.
Figure 3. Manual Release
Page 8
February, 2009
400 Operator And
455 D Control Panel Installation Manual
ATTACH THE MOUNTING HARDWARE
Insert the rear fork (hex cut up if you have a nylon rear
fork) into the rear flange of the operator. Secure with
long brass pin and self-locking nut.
Screw the jam nut onto the swivel joint. Slide the
washer on next and screw the swivel joint halfway into
the piston rod. Temporarily attach the front mounting
bracket to the swivel joint with the nut and bolt
provided.
ATTACH THE FRONT MOUNTING
RACKET TO THE OPERATOR
B
Release the operator as shown in Fig. 3. Put the
operator into position and attach the rear fork to the
rear mounting bracket using the short brass pin,
washer, and nut.
For inward swing, pull the piston out completely and
push back approximately ¼” (6mm). For outward swing,
push the piston in completely and pull back out
approximately ¼” (6mm).
Note: Be sure that the operator is level and that
the gate is against the close positive stop.
Hold the front mounting bracket flush against the gate.
Mark the location of the front mounting bracket.
Remove the operator from the gate. Remove the front
mounting bracket from the swivel joint.
Note: Clamping the front mounting bracket at the
marked location before checking the swing, as
instructed below, will ensure proper location of the
front mounting bracket.
Bolt or weld the front mounting bracket to the marked
location on the gate.
WARNING! Do not weld the front mounting
bracket with the operator attached. Doing so will
seriously damage the operator.
400 Standard
Dimensions, in. (cm)
400 Long
High speed and
Desired Swing
A 90-deg swing
115-deg swing
125-deg swing
B 90-deg swing
115-deg swing
125-deg swing
C All Swings 38 3/16 (97) 47 5/8 (121)
D 90-deg swing
115-deg swing
125-deg swing
E All Swings Must be less than A
Slow speed models
5 (13)
4 (10)
N/A
5 (13)
4 3/4 (12)
N/A
Max 3 (8)
Max 2 (5)
N/A
7 7/8 (20)* or 11 1/2 (29)**
5 3/4 (14.6)
5 1/8 (13)
7 1/2 (19)* or 3 (7.5)**
7 (17.8)
6 5/8 (17)
Max 5.5 (14)* or 9.5 (24)**
Max 3 1/2 (8.9)
Max 2 3/4 (7)
Figure 4. Important mounting
dimensions for inward swing 400
operators, top view
* For A, B, and D, if you choose one
of these values with one asterisk,
then you must choose the other
values with one asterisk.
** For A, B, and D, if you choose
one of these values with two
asterisks, then you must choose the
other values with two asterisks.
February, 2009
400 Operator And
455 D Control Panel Installation Manual
Figure 5. Important mounting dimensions for
outward swing 400 operators, top view
Page 9
Dimensions, In. (cm)
400 Standard, Rapid, Slow and EG 400 Long (EG)
90° 115° 125°
A 5 (12.7) 5 3/4 (14.6) 4 3/4 (13)
B 5 (12.7) 7 (17.8) 6 5/8 (17)
C 27 9/16 (70) 32 3/4 (93.19) 32 3/4 (83.19)
D No Limit No Limit No Limit
E Must be less than A
ATTACH THE OPERATOR TO THE
ATE
G
Re-attach the operator to the mounting brackets. Once
the operator is mounted and level, remove the vent
screw from the bottom of the rear flange. (See Figure 1)
WARNING! Failure to remove the vent screw
may result in erratic operation of the operator or
blown seals.
Slowly move the gate open and close.
WARNING! The piston should not bottom out in
either direction. Doing so will seriously damage
the operator.
Be sure that the gate reaches the positive stop before
the piston bottoms out. Adjust the swivel joint if
necessary.
Once the operator is secure, attach the protective cover
to the front flange with the tie rods and end cap
provided.
Note: Lubricating the threads of the protective
cover tie rods can prevent them from freezing up
and breaking if operator is ever removed for
service.
Once the protective cover is installed, swing the gate to
ensure that it does not contact the cover at any point of
the swing.
Re-engage the operator by turning the red knob
clockwise until snug. (see Figure 3)
ADJUST THE OPERATOR PRESSURES
The 400 Operator has an anti-crushing safety device
(operator pressure) which limits the operator’s force if
an obstacle is encountered while the gate is moving.
To adjust the anti-crushing safety device do the
following procedures:
• Lift the key lock cover (figure 3) and insert the
manual release key.
• Turn the key 90° clockwise to open the locking cap
cover.
• Lift up the cover.
• Refer to figure 6 for the following procedures)
• Remove the screw (3) which secures the knob (4)
and then remove the knob.
• Locate the pressure adjustment (by-pass) screws (5
and 6)
• Opening pressure screw
(green wording = gate opening
direction)
• Closing pressure screw (red
wording = gate closing direction
NOTE: FAAC
recommends the maximum
pressure to be set at 33lbs at the
leading edge of the gate leaf.
WARNING: Do Not Exceed
the UL regulations of 45lbs. At
the leading edge of the gate
leaf
Figure 6. Locking Cap
Assembly
Page 10
February, 2009
400 Operator And
455 D Control Panel Installation Manual
EXPLODED VIEW, LOCKING CAP
INSTALLING THE 455 D CONTROL
ANEL
P
Locate the enclosure in the most convenient position
possible, considering the movement of the gate.
Installing the control panel consists of the following
general steps:
• Connecting the main power to the pre wired
enclosure
• Connecting the activating device
• Connecting the operator(s)
• Checking the direction of the motor's rotation
• Set operating modes
The installer is responsible for grounding the gate and
operator systems, for providing the main power breaker
switch, and for making sure that the entire gate system
meets all applicable electrical codes.
For the complete 455 D Control Panel Installation
Instructions, see pages 14—25 of this manual.
BLEED THE OPERATOR
Air in the hydraulic fluid causes erratic performance in a
hydraulic system, so you must rid the 400 Operator of
that air to insure smooth operation.
In order to bleed the air out of the system, remove the
vent screw and simply run the operator with the
electronic control panel. The 400 will bleed itself.
POS PART # DESCRIPTION QTY
1 701807 Screw (SS 4x8mm) 1
2 7290445 Knob (Release) 1
3 701526 Torx (SS T-20 Security) 3
4 720344 Main Body 1
5 729043 Lock Dog 1
6 7090895 O-Ring (Lock Cylinder) 1
7 7275285 Top Cover 1
8 7131005 Key (Viro) 1
9 7275275 Cap (Lock) 1
10 7090855 O-Ring (Receiver) 1
11 722795 Receiver 1
12 7090865 O-Ring (Bottom Cover) 1
13 718358 Bi-Pass Extensions 2
14 718359 Manual Release Extension 1
15 7090845 O-Ring (Extensions) 3
16 490327 Extensions Kit 1
17 490326 Receiver Kit 1
18 4185045 Locking Cap Assembly 1
February, 2009
400 Operator And
455 D Control Panel Installation Manual
EXPLODED VIEW, CYLINDER
Page 11
POS PART # DESCRIPTION QTY
1 7049005 Retainer (Brass) 4
2 N/A O-Ring (Inlet/Lock Valve) 5
3 4404065 Inlet Valve 1
4 7049005 Retainer (Brass) 4
5 4404085 Lock Valve (Bi-Metal) 2
6 4994655 Valve Body (2006) 1
7 7230295 Tie Rod (Cylinder) 4
8 N/A Star Washer 4
9 7090300015 O-Ring (Shuttle Piston) 1
10 4180285 Shuttle Piston 1
11 7366025 Cylinder 1
12 7091015 Seal (Piston) 2
13 4350105 Piston Assembly 1
14 4994625 Flange (Front) 1
15 N/A Seal (Front Flange) 4
POS PART # DESCRIPTION QTY
20 7361335 Retract Tube 1
21 4180415 Bi-Pass Assembly (06’) 2
22 4180415 Bi-Pass Assembly (06’) 2
23 4180415 Bi-Pass Assembly (06’) 2
24 7090280015 O-Ring (Manual Release) 1
25 N/A Spacer (Manual Release) 1
26 4180195 Manual Release 1
27 4180415 Bi-Pass Assembly (06’) 2
28 4404095 Inlet Valve (Bi-Directional) 1
16 N/A Bushing (Front Flange) 1
17 7090360025 O-Ring (Valve Body) 2
18 7090815 O-Ring (Retract Tube 06’) 2
19 N/A Center Ring (Piston) 1
Page 12
February, 2009
400 Operator And
455 D Control Panel Installation Manual
EXPLODED VIEW, 400 CBAC
400 REAR FLANGE PARTS LIST
POS PART # DESCRIPTION QTY
1 7171485 Flange (Rear 08’) 1
2 417010 Wiring Harness (08’) 1
3 63001005 Electric Cable 1
4 N/A O-Ring (18x1mm) 1
5 7110015 Plug (Oil Fill) 1
6 7109135 Strain Relief (Pig Tail) 1
7 701479 Screw (3x12mm) 1
8 701466 Screw (3x8mm) 2
9 7090725 O-Ring (Internal Harness) 1
February, 2009
400 Operator And
455 D Control Panel Installation Manual
EXPLODED VIEW, 400 CBAC
Page 13
400 PARTS LIST
POS PART # DESCRIPTION QTY
1 2036 Galvanized Nut (8MM) 1
2 7220015 Rear Mounting Bracket 1
3 7284005 Rear Mounting Plate 1
4 7182075 Short Pin (Brass) 1
5 7228015 Rear Fork (Aluminum) 1
6 2037 Self Locking Nut (8MM) 1
8 70991015 Gasket (D80) 2
9 490325 Locking Cap Kit 1
10 N/A Self Tapping Screw (4MM) 1
11 7119475 Vibration Dampener 2
12 2365 Motor Bolt (4x50mm) 4
13 2366 Lock Washer (4mm) 4
14 N/A Nut (4mm) 4
15* 7700205 Motor 220VAC (8μF) 1
16 7119485 Vibration Dampener 2
17 7161825 Operator Body (06’) 1
18 N/A Vent Screw Label 1
19 7182175 Long Pin (Brass) 1
POS PART # DESCRIPTION QTY
29 3204425 Pump 1.lt (Lobe Type) 1
30 N/A Pump Pin (4x28mm) 1
31 7090010015 O-Ring 3
32 3060 Washer 1
33 2069 Nut (Swivel Jam) 1
34 7073095 Swivel Joint (Square Type) 1
35 7220355 Front Mounting Bracket 1
36 N/A Star Washer 1
37 7119405 Plug (Protective Cover) 2
38 7019195 Tie Rods (Protective Cover) 2
39 4170015 End Cap (Protective Cover) 1
40 7272105 Protective Cover 1
41 3900985 Skin Pack 1
42 2167+ Seal kit 1
43 6115 Lubrication Engineer Oil 2
44** 2707 Capacitor 8μF 1
45 7228015+ Aluminum Fork Kit 1
20 N/A T20 Torx (5x 20mm) 4
21 7110015 Oil Plug 1
22 2274 Vent Screw (4x6mm) 1
23 7094065 Washer (Copper) 1
• * 115VAC Motor Part Number Is 77000425
• ** 25µF Capacitor For Use With 115VAC Motor
Part Number Is 2705
Page 14
February, 2009
400 Operator And
455 D Control Panel Installation Manual
THE 455 D CONTROL PANEL
GENERAL DESCRIPTION
The FAAC 455 D control panel is used to operate the
following models.
Swing gate operators:
400 412 415
402 750
422 760
Barrier gate operators:
610/615
The 455 D programming controls the following:
Operating logic: A, S, E, EP, B, and C logics
available.
Reversing device behavior: Choose whether a
triggered reversing device during closing
immediately reverses gate movement or stops
the gate and reverses gate movement when no
longer triggered.
Torque or Pressure: Force adjustment for the
412 operator. Adjustable from 0 to 50.
Caution: For all hydraulic operators, the torque
must be programmed to the maximum (50)
setting.
Pause time between opening and closing:
adjustable from 0 to 240 seconds.
Opening/Closing time: adjustable
from 0 to 120 seconds.
Leaf delay on closing: adjustable from 0 to 28
seconds.
The 455 D control panel should be installed in an
enclosure that is conveniently located as close as
possible to the gate operator. All electrical
connections from the control panel to the operator
must be made in a weatherproof junction box.
The 455 D control panel requires a single-phase
power supply voltage (115 VAC [±10%] or 230 VAC
[+6 or -10%], 50–60 Hz). The power supply should be
protected by a 15 amp dedicated circuit breaker (not
provided).
The installer is responsible for grounding the
operator system, for providing the main power
breaker switch, and for making sure that the entire
gate system meets all applicable electrical codes.
The installer should refer to the installation manual
for a given operator for more information.
NOTE: An installation is U.L. compliant only
when you install the FAAC operators according
to the UL325 standards.
NSTALLING THE 455 D CONTROL
I
ANEL
P
Locate the control panel in the most convenient position
possible, considering the movement of the gate.
Installing the control panel consists of the following
general steps:
• Connecting the main power to the control
panel
• Connecting the activating device
• Connecting the operator to the control panel
• Checking the direction of the motor's rotation
• Connecting other devices to the control panel
• Set operating modes
CONNECT THE MAIN POWER SUPPLY
WARNING! Turn the main power off before you
make any electrical connections or before
programming.
Wire the main power supply to control panel terminals
in block J3 (see Figures 9 and 11). The installer is
responsible for insuring that a separate, grounded
circuit protected by a circuit breaker is between the
control panel and the main power supply. All wiring
should conform to applicable electrical codes, and all
wiring and fittings should be weatherproof and/or
suitable for burial.
Connect the ground to the grounding terminal in block
J3 and connect the power wires to the terminals labeled
N (neutral) and L (line).
N
OTE: For a 230V system, a neutral is not
needed. Connect one 115V line to the L (Line)
and a second 115V line to the N (Neutral).
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
February, 2009
400 Operator And
455 D Control Panel Installation Manual
Page 15
CONNECT THE OPERATOR(S) TO THE
ONTROL PANEL
C
WARNING!
you make any electrical connections or before
programming.
CAUTION: The operators are grounded only by
the grounded circuit the installer provides.
USING A JUNCTION BOX
If an operator is more than 2 ft away from the control
panel, you must use a junction box for connection.
Use a U. L. Listed cord grip where the operator cord
enters the junction box.
Note: If you have a one-leaf gate design, the
operator must be connected to Motor 1
(terminals 1,2, & 3)
To wire up motor 1, connect the white wire to
terminal 1(on the J4 terminal strip), the black wire to
2, and the red wire to 3. Wire each leg of the capacitor
(supplied) to terminals 2 & 3.
Note: If you want to delay the closing of one gate
leaf in a two-leaf gate design, be sure to connect
its operator to Motor 1.
Turn the main power off before
In order to wire motor 2 in a bi-parting system,
connect the white wire to terminal 4 (on the J4
terminal strip), the black wire to 5, the red wire to 6.
Wire each leg of the capacitor (supplied) to terminals
5 & 6.
CHECK THE MOTOR’S DIRECTION OF
OTATION
R
WARNING! The pressure valves are not preset at
the factory and may operate a gate leaf with
enough force to endanger people and seriously
damage the gate leaf itself. Refer to your
operator’s installation manual to decrease the
hydraulic pressures before checking the motor’s
direction of rotation.
After you have connected the main power supply, and
the operator(s) to the control panel, you need to
check the direction of rotation for each operator
motor in your gate design.
Note: To check a motor’s direction of rotation,
you must have three closed circuits on terminal
block. Install one circuit between terminals 11
and 16 (already installed by factory), another
circuit between terminals “PHOTO OP/CL”, and
another circuit between terminals “PHOTO CL”.
J3 terminal block for main
power supply
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
J3
K
1-455D115 = 115V
1-455D = 230V
M
N L
MAIN
Figure 9. The 455 D Control Panel
MOTOR 2
M
LAMPCOMOP CL
CLCOMOP
F1
1 2 3 4 5 6 7 8
MOTOR 1
F2
J4J5J1
9 10 11 12 13 14 15 16 17 18 19
NC -B -
A + TX
STOP
V1- 4
61C455D
J4 terminal block for
connecting the operator(s)
J1 terminal block for low-
J2
F-+
RADIO
voltage accessories
J2 quick connector port
F Function Push Button
— Programming Push
Button
+ Programming Push
Button
FUSES
F1
J6
22 23 24 25
20 21
+OP -CL
+24 VFSW
FSW
W. L.
LOCK
FCA 1
FCC1
FCA 2
FCC2
Main Power
F2
Accessories
220
VAC
5 A 10 A
800
mA
115
VAC
800
mA
Page 16
February, 2009
400 Operator And
455 D Control Panel Installation Manual
N L
115 VA C +/- 10%
or
230 VA C +6/ -10%
50-60 Hz
1 2 3 4 5 6 7 8
OPCOM CL
MOTOR 1
BLUE
M1
MOTOR 2
C1
BLUE
OPCOM CL
M2
LAMP
C2
Figure 10.
The terminal strip wiring of
the 455 D with photobeams
NOTE: In order to c o mply w ith UL 3 2 5 , two se ts
of FAAC photobeams m ust be install ed. One set
should be 6 in. outsi de the cl os ed gate(s) and act
as a c l os i ng reversing devi c e. Another set should
be 6 in. beyond the swing of the gate(s ) and act
as an opening reversing device. The installer is
responsible for determining the appropriate
mounting height.
You cannot check the motor’s direction of rotation
without these circuits (jumpers) or the accessories.
When properly prepared for testing, the LEDS FSWOP,
STOP, and FSWCL should be illuminated (see figure 12
on page 17).
WARNING! Running the operator—even for
testing purposes—without a connected reversing
device is potentially dangerous. Do not place
yourself within the path of the moving gate
during your test.
Disengage the operator(s) with the Manual Release
key (see operator installation manual), and open the
gate by hand about halfway.
Next, engage the operator(s) with the Manual Release
key so that you can check the rotation of the
motor(s).
To activate the operator(s) momentarily short across
terminals labeled “OPEN DEVICES”.
Turn on the main power and send an activating signal
to the operator. The gate leaf (or leaves) should open.
If a gate leaf closes, then you need to turn off the
main power and reverse the connection of the red
and black wires on terminal block for the operator
controlling that leaf. Then you need to recheck the
rotation direction again.
After having completed your test of the motor’s
direction of rotation, replace any test circuits you
installed (between terminals between “PHOTO CL”,
and between “PHOTO OP/CL”) with the proper
reversing devices. The instructions for installing such
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
accessories follow.
9 10 11 12 13 14 15 16 17 18 19
STOPOPE N OPE N
(1 of 2)
-
OPCL -
FS W
- - +
Other safeties
1
2
3
4
5
1
2
+
24V
FS W O P
FSW C L
CONNECT OTHER DEVICES
WARNING! Turn the main power off before you
make any electrical connections.
POWER SUPPLY FOR ACCESSORIES: You can access a 24
VDC output for supplying power to accessories
through terminals (+) and 14 (-) on the pre-wired
terminal block. In most cases, this source can be
used to power 24 VDC accessories.
N
OTE: The 455 D control panel allows a
maximum accessory load of 800 mA.
REVERSING DEVICES: Reversing devices include
photocells, inductive loops, and so forth. All of the
reversing devices should have contacts of the
normally closed (N.C.) type. Where you connect a
device depends on whether you want the device to
operate during opening or during closing.
N
OTE: UL does not recognize the FAAC system
with loop detectors or safety edges. FAAC
photobeams must be used to comply with UL
325.
To wire photobeams, refer to page 19 (see “PHOTO
OP/CL” for opening photobeams, and “PHOTO C/L”
for closing photobeams). Photobeams must be
connected as shown. See page 19 for the wiring of
inductive loops. If using more than one reversing
device, they must be wired in series.
FSW
20 21
W.LIGHT
24 vdc
3 W
1
2
1
2
3
4
5
22 23 24 25
LOCK
ELECTRIC LOCK
February, 2009
400 Operator And
455 D Control Panel Installation Manual
Page 17
(a)
U.L. Listed
cord grip
Figure 11.
Wiring detail (a) inside
the junction box and
(b) from the junction
box or operator to the
high-voltage terminal
To the U. L. Listed gate operator
Junction box
Legend
White
Red
Black
Yellow/
Green
strip on the 455 D
control panel
To the U.L. Listed
control panel
ACTIVATING DEVICES AND RADIO RECEIVER: The activating
devices and radio receiver for your gate must have
normally open (N.O.) contacts. Connect such devices to
terminals “OPEN DEVICES”.
N
OTE: The FAAC radio receiver plugs into the 5
prongs labeled J2 on the 455D (Quick connect
port).
D
ECODER CARD: If you are installing the Digicard
magnetic card reader, or the Digikey keyboard, use the
quick-fit connector J2 for the DS decoder card (see
Figure 1).
N
OTE: If your using both a receiver and decoder,
hard wire the decoder and plug in the receiver.
OPEN/HOLD OPEN DEVICE: To open and hold open the
gate, simply maintain a contact across terminals “OPEN
DEVICES”. (“A” Mode only)
S
TOP BUTTON: The stop button you install must have
normally closed (N.C.) contacts. Multiple stop buttons
must be wired in series. Connect your stop device
between terminals 11 and 16. (This jumper is already
provided form factory.
N
OTE: The 455 will not operate the motors
without a closed circuit between 11 & 16.
The LED Indicators: The nine light emitting diodes
(LEDs) on the control panel can be used to check for
the proper function of the devices attached to the
panel. The LED lights are on whenever the contacts
are closed across each of the respective terminals.
OP_A and OP_B (Partial Opening) should illuminate only
when an activating signal is sent for 2 and 1 gate leaves,
respectively. STOP should be illuminated except when
the stop button is pressed. FSWOP and FSWCL should be
Conduit to U.L. Listed
control panel enclosure
according to N.E.C.
(b)
Cord grip or
conduit from
U.L. Listed gate
operator(s)
LED On Off
OP_A
OP_B
Stop
FSW
Open
FSW
Close
FCA1
FCC1
FCA 2
FCC 2
OP_A
STO P
Command Given No Command
Command Given No Command
Opening reversing
Closing reversing
FSWOP
U.L. Listed Control Panel Enclosure
455 MPS Control Panel
J3 J4
COM OP CL COM OP CL
Op.1 Op.2
No Command Command Given
Reversing device
devices clear
Reversing device
devices clear
Flashes when gate coder is in use.
Operator 1
Flashes when gate coder is in use.
Operator 2
FCA1
OP_A
FCC1
STOP
FCC2
OP_B
FSWCL
This display shows the
meaning of each LED.
FCA2
OP_B
This display shows the normal
status of the control panel.
Figure 12. The 455 D display.
High-voltage
terminal strip
J1
triggered
triggered
FSWOP
FSWCL
FCA1
FCA2
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
Ground
FCC1
FCC2
Page 18
February, 2009
400 Operator And
455 D Control Panel Installation Manual
opening and closing, respectively, are triggered. Use
the LEDs and the next table to determine if the
accessory devices you have installed are operating
properly.
Electric Locks: An electric lock can be wired to the
455 D in terminals 18 and 21 (12Vac pulsed
provided). If a reversing stroke is needed to allow the
electric lock to release, this must be done in advanced
programming. A Magnetic Lock Diagram can be
found on page 23
W
ARNING LIGHT: Connect a warning light to
terminals 18 and 20 in the group labeled W.LIGHT
in terminal block J1 and J5. The terminals provide
an output voltage of 24 VDC, maximum power 3
Watts. This output voltage will power most 24 VDC
warning lights.
N
OTE: The behavior of the warning light varies
according to the logic you have set.
LOGICS A, S, E, EP, AND B: The warning light is on
steadily during opening and the pause phase. During
closing, the light flashes.
L
OGIC C: The warning light is on steadily during
opening and flashes during closing.
SET OTHER OPERATING CONTROLS
WARNING! Turn the main power off before you
make any electrical connections.
You need to program the control panel for your gate's
operation. The 455 D Control Panel has on board
programming that controls a wide range of functions.
O
PERATING LOGICS
N
OTE: The 455 D Control Panel provides inputs
for opening reversing devices and closing
reversing devices. FAAC strongly recommends
the use of reversing devices, such as photocells
or other non-contact sensors.
• A (automatic): The gate opens on command
and automatically closes after a pause phase. A
second command while opening is ignored; a
second command during the pause phase
interrupts the pause time; a second command
during closing reopens the gate. A maintained
open command will hold the gate open.
• S (security): The security mode is like A logic
except that a second command during opening
immediately closes the gate. A maintained
open command will not hold the gate open.
• E (semi-automatic): This mode requires a
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
command to open and a command to close.
A second command during opening stops the
gate. A second command during closing
reopens the gate.
• EP (semi-automatic, step by step): This
mode requires a command to open and a
command to close. A second command
during opening or closing causes the gate to
stop. A third command then reverses the
previous motion of the gate.
• B (manned, pulsed): This mode is designed
for guard station use and requires a threebutton switch (pulsed) to open, close, and
stop the gate.
• C (manned and constant): This mode
requires constant pressure switches. One to
open and one to close. No pressure on a
switch stops the gate.
The three programming push buttons allow the
programming of the torque (or pressure), the pause
time between opening and closing, and the leaf delay
on closing.
WARNING! Turn the main power off before you
make any electrical connections.
For all FAAC hydraulic operators using the 455 D
control panel, the force must be set at its maximum
setting of 50 in order to supply the correct voltage to
the operator.
P
AUSE TIME: The pause time between opening and
closing can be adjusted from 0 seconds to 4 minutes.
Time is adjusted in one-second increments from 0—
59 seconds. When 60 seconds is reached, time is
adjusted in 10 second increments up to 4 minutes.
i.e. if display shows 2.5, it means 2 minutes and 50
seconds.
L
EAF DELAY: You may choose to delay one leaf on
closing for overlapping gate leaves. Be sure the
operator on the leaf for delayed closing is connected
to Motor 1. On opening, the leaf connected to Motor 2
is delayed 2.5 sec.
N
OTE: If an opening leaf delay is desired, it must
be enabled in the Advance Programming.
However, if enabled, you cannot adjust this
opening delay of the operator connected to
Motor 2.
The closing leaf-delay time is adjustable from 0 to 4
minutes.
N
OTE: If the opening/closing time is set at less
than the leaf delay time, the delayed leaf closes
at the end of the closing time.
February, 2009
400 Operator And
455 D Control Panel Installation Manual
Page 19
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
Figure 13. Pre-wired Enclosure with the 455 D Control Panel
Page 20
February, 2009
400 Operator And
455 D Control Panel Installation Manual
PROGRAMMING
To program the automated system, the
“Programming Mode” must be accessed.
Programming is split into two parts: BASIC and
ADVANCED.
BASIC PROGRAMMING
To access BASIC PROGRAMMING, press the “F” key.
• If you press it (and hold it down), the display
shows the name of the first function.
• If you release the key, the display shows the
value of the function that can be modified with
keys + and — .
• If you press and hold down the “F” key again
(and hold it down), the display shows the name
of the next function, etc.
• When you reach the last function, press “F” to
exit the program, and the display resumes
showing the status of the inputs.
The table on the right shows the sequence of
functions accessible in BASIC PROGRAMMING.
ADVANCED PROGRAMMING
To access ADVANCED PROGRAMMING, press the “F”
key and, as you hold it down, press the “+” key:
• If you release the “+”, the display indicates the
name of the first function.
• If you release the “F” key, too, the display
shows the value of the function that can be
modified with keys “+” and “—”.
• If you press the “F” key (and hold it down), the
display shows the name of the next function,
and if you release it, the value that can be
modified with keys “+” and “—”.
• When you reach the last function, press the “F”
key to exit the program, and the display
resumes showing the status of the inputs.
The table on page 21 shows the sequence of
functions accessible in ADVANCED PROGRAMMING
BASIC PROGRAMMING
F
Display Function Default
PERATING LOGICS
O
A = Automatic (Timer to Close)
E = Semi Automatic
S = Security
EP = (Semi-Automatic) Step by Step
B = Manned, Pulsed
C = Manned, constant
P
AUSE TIME
This is the time between open and
closing and is adjustable from 0 to
4 min. This is only true in “A”
Mode. (see pause time description)
F
ORCE/TORQUE MOTOR 1
This adjusts the force / torque that
motor 1 is applying to the gate
leaf. Setting is 0 to 50.*
FORCE/TORQUE MOTOR 2
This adjusts the force / torque that
motor 2 is applying to the gate
leaf. Setting is 0 to 50.*
CLOSING LEAF DELAY
Delays the closing of operator
wired into motor one outputs. Adjustable from 0 to 4 minutes
(Same as pause time)
M
OTOR RUN TIME
This enables where you choose
from “simple” learning or
“complete” learning of the motor
run time. See “complete learning”
paragraph for complete details.
Simple Learning
~
Complete Learning
> 3 s.
+
1 s.
+
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
PROGRAM BUTTONS
+ -
LEFT MIDDLE RIGHT
F
* With Hydraulic operators the Force/Torque must be set to
the maximum setting of 50.
E
XIT PROGRAMMING
Exit from programming and return
to display of inputs status.
February, 2009
400 Operator And
455 D Control Panel Installation Manual
Page 21
ADVANCED PROGRAMMING
Display Function Default
M
AXIMUM TORQUE AT INITIAL
THRUST: The motors oper-
ate at maximum torque
(ignoring the torque setting) at start of movement.
Useful for heavy leaves.
Y = Enable
No = Disabled
L
AST STROKE AT CLOSING:
The motors are activated at
full speed for 1s to facilitate locking of the electric
lock.
Y = Enable
No = Disabled
R
EVERSING STROKE:
Before opening, while the
gate is closed, the motors
thrust to close for 2 s thus
facilitating release of the
electric lock.
Y = Enable
No = Disabled
L
EAF 2 OPENING DELAY (2S):
Enables delayed start of
leaf 2, avoiding interference between leaves.
Y = Enable
F
AIL SAFE:
If this function is activated,
it enables a function test of
the photocells before any
gate movement.
Y = Enable
No = Disabled
P
RE FLASHING (5S):
5s before start of movement.
Y = Enable
No = Disabled
LECTRIC LOCK ON LEAF 2:
E
For using the electric lock on
leaf 2 instead of on leaf 1.
Y = Enable
No = Disabled
INDICATOR-LICHT:
If 0 is selected, the output functions as a standard indicator-light
(lite at opening and pause, flashing
at closing, and off when gate
closed). Time can be adjusted
from 0 to 59s in 1s increments,
and from 1.0 to 4.1 min. in 10s
steps.
0 = Standard Indicator-Light
From 1 to 4.1 = Timed Output
CLOSING PHOTOCELLS REVERSE AT RE-
LEASE: Enable this function if you
want the closing photocells to stop
the gate and reverse it after the
beam is cleared. Default setting is
immediate reverse.
Y = Enable
No = Disabled
A.D.M.A.P. F
UNCTION:
If this function is enabled, the
safety devices to comply with
French standard NFP 25/362.
Y = Enable
No = Disabled
ASSISTANCE REQUEST (COMBINED WITH
NEXT FUNCTION): If activated, at the
end of countdown (settable with the
next function, i.e. “Cycle programming”) it effects 8s of pre-flashing
at every Open pulse (job request).
Can be useful for setting scheduled
maintenance jobs.
Y = Enable
No = Disabled
C
YCLE PROGRAMMING:
For setting count down of system
operation cycles. Settable (in thousands) from 0 to 99 thousand cycles. The displayed value is updated as cycles proceed. This function can be used to check use of
the board or to exploit the
“Assistance Request” function.
E
XTRA WORK TIME:
When operating, if reversing occurs,
and if the leaf does not reach its
end contact point, you can activate
this function to increase work time.
Y = ACTIVE
N
O = DISABLED
E
XIT PROGRAMMING:
Exit from programming.
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
Page 22
February, 2009
400 Operator And
455 D Control Panel Installation Manual
LEARNING OF OPERATING TIMES
WARNING: During the learning procedure, the
safety devices are disabled
all traffic must be avoided in the path of the gate
leaf(s).
NOTE: Programming must start with the gate(s)
in the closed position.
Opening/closing time is established by the learning
procedure which varies slightly according to whether
you are or are not using Gatecoders.
! Therefore, any and
LEARNING OF NORMAL TIMES
Normal learning (i.e. without Gatecoders) can be done
in two different ways:
SIMPLE LEARNING (WITHOUT SLOW DOWN)
Close the gates, enter “B
TIME LEARNING function and press the + push-button
for 1 second the display begins flashing and the
leaves begin the opening movement.
Wait for the leaves to reach the opening positive stop
and then supply an OPEN command after the desired
motor run time has been reached (by push-button or
radio control) to stop the movement: the leaves stop
and the display stops flashing. Press the “F’ Button
one more time. One more command given will close
the gate.
The procedure has ended and the gate is ready to
operate.
COMPLETE LEARNING (WITH SLOW DOWN)
NOTES:
• If you do not wish to slow the gate
operator(s) down, wait for the gate to reach
its positive stop and supply two (2)
consecutive open commands (within 1
second).
• If only one gate operator (1) is used, you
must go through the entire programming
procedure, as if you were programming for
two gate operators (2). When the operator
has finished opening, supply 5 open
commands until the gate operator begins to
close, and then resume normal operations.
Close the gates, enter “B
TIME LEARNING function and press the + push-button
for more than 3 seconds: the display begins flashing
and leaf 1 begins opening. The following functions
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
ASIC PROGRAMMING”, select the
ASIC PROGRAMMING”, select the
can be commanded by the OPEN A (by push-button
wired to terminals “OPEN DEVICES”, or radio control):
• When gate operator (1) reaches the position
that you want it to slow down, an open
command must be given to start the slow
down phase.
• When gate operator (1) reaches the positive
stop and the desired motor run time has
been reached, an open command must be
given to shut the motor off. At this point
gate operator (2) will automatically start to
open.
• When gate operator (2) reaches the position
that you want it to slow down, an open
command must be given to start the slow
down phase.
• When gate operator (2) reaches the positive
stop and the desired motor run time has
been reached, an open command must be
given to shut the motor off. At this point
gate operator (2) will automatically start to
close.
• When gate operator (2) reaches the position
that you want it to slow down, an open
command must be given to start the slow
down phase.
• When gate operator (2) reaches the positive
stop and the desired motor run time has
been reached, an open command must be
given to shut the motor off. At this point
gate operator (1) will automatically start to
close.
• When gate operator (1) reaches the position
that you want it to slow down, an open
command must be given to start the slow
down phase.
• When gate operator (1) reaches the positive
stop and the desired motor run time has
been reached, an open command must be
given to shut the motor off.
The display stops flashing and the gate is ready for
normal operation.
LEARNING TIMES WITH GATECODER
Learning with the Gatecoder can be done in two
different ways:
SIMPLE LEARNING
Close the gates, enter “Basic Programming”, select the
TIME LEARNING function and press the + push-button
for 1 second: the display begins flashing and the
leaves begin the opening movement.
The movement stops automatically when the opening
positive stop is reached and the display stops
February, 2009
400 Operator And
455 D Control Panel Installation Manual
Page 23
flashing.
The procedure has ended and the gate is ready to
operate, using default slow down automatically set
by the control panel.
COMPLETE LEARNING
NOTES:
• If only one gate operator (1) is used, you
must go through the entire programming
procedure, as if you were programming a
gate operator (2). When the gate operator
(1) has finished opening, supply 4 open
commands until the gate operator begins
to close, and then resume normal
operations.
Close the gates, enter “BASIC PROGRAMMING”, select
the TIME LEARNING function and press the + pushbutton for more than 3 seconds: the display begins
flashing and leaf 1 begins opening movement. The
following functions can be commanded by the OPEN
A command (by radio control or key push-button):
• When gate operator (1) reaches the
position that you want it to slow down, an
open command must be given to start the
slow down phase. When the gate operator
reaches its positive stop, the operator will
automatically shut off.
• An open command must be given to start
opening gate operator (2).
• When gate operator (2) reaches the
position that you want it to slow down, an
open command must be given to start the
slow down phase. When the gate operator
reaches its positive stop, the operator will
automatically shut off.
• An open command must be given to start
closing gate operator (2).
• When gate operator (2) reaches the position
that you want it to slow down, an open
command must be given to start the slow
down phase. When the gate operator reaches
its positive stop, the operator will
automatically shut off.
• An open command must be given to start
closing gate operator (1).
• When gate operator (1) reaches the position
that you want it to slow down, an open
command must be given to start the slow
down phase. When the gate operator reaches
its positive stop, the operator will
automatically shut off.
The display stops flashing and the gate is ready for
normal operation.
N
OTES:
• The open command to slow down the gate
should be given before the gate reaches the
positive stop to prevent the gate from hitting
the stop at full speed. The positive stop could
be mistaken for an obstacle and then upon
hitting it, the gate(s) would automatically
reverse on contact.
AUTOMATED SYSTEM TEST
When you have finished programming, check if the
system is operating correctly.
Most important of all, check that the force is adequately
adjusted and that the safety devices are operating
correctly.
If pressure adjustments on hydraulic operators are not
set before programming. It may need to be
reprogrammed for desired results.
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
Magnetic Loc k
17
14
18
21
Magnetic Lock Diagram
-
Lock
+
12 vac
Relay
N.C.
N.O.
COM
Page 24
February, 2009
400 Operator And
455 D Control Panel Installation Manual
A (Automatic) Logic (455 D)
Gate Status Open A Open B Stop Opening
Opens single leaf
connected to Motor
1 and closes it after
pause time
Interrupts the
pause time
No effect No effect No effect Off
Stops No effect
No effect
(opening is
inhibited)
Closed
Opening
Opened
Closing
Stopped
Opens both leaves
and closes them
after pause time
No effect No effect Stops
Interrupts the
pause time
Opens both leaves Opens leaf Stops No effect
Closes the leaves Closes the leaf
Reversing
Device(s)
Stops; gate closes
when reversing device no longer trig-
gered
No effect
S (Security) Logic (455 D)
Gate Status Open A Open B Stop Opening
Opens single leaf
connected to Motor
1 and closes it after
pause time
No effect No effect No effect Off
Closed
Opening
Opens both leaves
and closes them after
pause time
Closes both leaves Closes leaf Stops
Reversing
Device(s)
Stops; gate closes
when reversing device no longer trig-
gered
Closing
Reversing
Device(s)
No effect On
Gate remains open
until reversing devices
no longer triggered
Depends on DIP
switch 4
No effect
(opening is inhibited)
Closing
Reversing
Device(s)
No effect On
Warning
Light
On
Flashes
On
Warning
Light
Opened
Closing
Stopped
Closes both leaves Closes leaf Stops No effect
Opens both leave
Closes the leaves Closes the leaf
Opens leaf Stops No effect
No effect
(opening is
inhibited)
No effect
B (Manned, Pulsed) Logic (455 D)
Gate Status Open A Open B Stop Opening
Closed
Opens 1 or both
leaves
No effect No effect No effect No effect Off
Reversing
Device(s)
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
Opening
Opened
Closing
Stopped
No effect No effect Stops No effect Stops On
No effect
No effect No effect Stops Stops No effect Flashes
Opens 1 or both
leaves
Closes 1 or both
leaves
Closes 1 or both
leaves
No effect No effect No effect On
No effect No effect No effect On
Gate remains open
until reversing devices
no longer triggered
Depends on DIP
switch 4
No effect (opening is
inhibited)
Closing
Reversing
Device(s)
On
Flashes
On
Warning
Light
February, 2009
400 Operator And
455 D Control Panel Installation Manual
E (Semi-automatic) Logic (455 D)
Page 25
Gate Status Open A Open B Stop Opening
Closed
Opening
Opened
Closing
Stopped
Opens both leaves
Stops Stops Stops
Closes both leaves Closes leaf Stops No effect
Closes both leaves Closes leaf Stops
Closes the leaves Closes the leaf
Opens single leaf
connected to
Motor 1
No effect No effect No effect Off
No effect
(opening is
inhibited)
Reversing
Device(s)
Stops; gate closes
when reversing
device no longer
triggered
No effect
(opening is inhibited)
No effect
EP (Semi-automatic, Step by Step) Logic (455 D)
Closing
Reversing
Device(s)
No effect On
No effect
(opening is inhib-
ited)
Depends on DIP
switch 4
No effect
opening is inhib-
ited)
Warning
Light
THE 455 D CONTROL PANEL INSTALLATION INSTRUCTIONS
On
Flashes
On
Gate Status Open A Open B Stop Opening
Closed
Opening
Opened
Closing
Stopped
Opens both leaves Opens single leaf
Stops Stops Stops Stops; gate closes
Closes both leaves Closes leaf Stops No effect No effect (opening
Stops Stops Stops No effect
Gate leaves reverse
direction
connected to
Motor 1
Gate leaf reverses
direction
No effect
(opening is in-
hibited)
No effect
(opening is in-
hibited)
Reversing
Device(s)
No effect
(opening is inhibited)
when reversing
device no longer trig-
gered
(opening is inhibited)
No effect
(opening is inhibited)
C (Manned and Constant) Logic (455 D)
Gate Status Open A Open B Stop Opening
Closed
Opening
Opened
Closing
Opens 1 or
both leaves
No effect No effect Stops No effect Stops On
No effect Closes 1 or
No effect No effect Stops Stops No effect Flashes
No effect No effect No effect No effect Off
No effect No effect No effect On
both leaves
Reversing
Device(s)
Closing
Reversing
Device(s)
No effect (opening
is inhibited)
No effect On
is inhibited)
Depends on DIP
switch 4
No effect
(opening is inhib-
ited)
Closing
Reversing
Devices(s)
Warning
Light
Off
On
Flashes
On
Warning
Light
Stopped
Opens 1 or
both leaves
Closes 1 or
both leaves
No effect No effect No effect On
Page 26
February, 2009
400 Operator And
455 D Control Panel Installation Manual
MAINTENANCE
THE 400 OPERATOR
The FAAC recommended maintenance schedule varies
according to the frequency of use of the operators,
whether lightly used operators (once or twice an hour)
or heavily used operators (many cycles per hour).
Operators used in a humid/ salt air climate should
follow the heavy duty use schedule.
Check the oil.
To check the oil level correctly, remove the locking cap
from the operator. The operator should be at least half
full.
Note: You will not be able to see the oil level.
Use something flexible (i.e. A piece of stranded
wire) to act as a dipstick.
If the operator is too full, it will bleed oil out the vent
hole.
Light duty use: check once per year
Heavy duty use: check every 6 mo
Change the oil.
Changing the oil requires removing the operator from its
installed position. Remove the locking cap and drain the
oil out of the hole under the cap. Refill the operator with
the proper new oil (see page 4).
Light duty use: change every 4 yr
Heavy duty use: change every 2 yr
Check the pressure settings.
Light duty use: check once per year
Heavy duty use: check every 6 mo
HE 455 D CONTROL PANEL
T
Keep the control panel free from spider webs, insects, etc.
Otherwise, the control panel requires no maintenance.
SAFETY IN GATE DESIGN
• A gate is a potential traffic hazard, so it is important
that you locate the gate far enough away from the
road to eliminate the potential of traffic getting
backed up. This distance is affected by the size of
the gate, how often it is used, and how fast the gate
operates.
• The operator you choose to install on your gate
must be designed for the type and size of your gate
and for the frequency with which you use the
operator.
• Your gate must be properly installed and must work
freely in both directions before the automatic
operator is installed.
• An automatic operator should be installed on the
inside of the property/fence line. Do not install the
operator on the public side of the property/fence
line.
• Outward swinging gates with automatic operators
should not open into a public area.
• Pedestrians should not use a vehicular gate system.
Prevent such inappropriate use by installing
separate gates for pedestrians.
• The operating controls for an automatic gate must
be secured to prevent the unauthorized use of those
controls.
• The controls for an automatic gate should be
located far enough from the gate so that a user
cannot accidentally touch the gate when operating
the controls.
• Exposed, reachable pinch points on a gate are
potentially hazardous and must be eliminated or
guarded.
• It is extremely unsafe to compensate for a damaged
gate by over tightening a clutch or increasing
hydraulic pressure.
• An automatic gate operator should not be installed
on a gate if people can reach or extend their arms
or legs through the gate. Such gates should be
guarded or screened to prevent such access.
February, 2009
400 Operator And
455 D Control Panel Installation Manual
TROUBLESHOOTING
WARNING! Before you do any work on the control panel,
be sure to turn off the main power.
NOTE: Any control panel specific information in the following applies to the 455 D control panel only.
Page 27
PROBLEM: THE GATE DOES NOT RESPOND TO
AN ACTIVATING SIGNAL.
SOLUTION:
You should have at least one operator wired to
terminals 1,2 and 3.
Be sure that you have the motor start capacitors wired in
terminals 2 and 3, 5 and 6 with the directional leads.
Be sure that the torque/force setting is at the maximum
setting of 50 in programming.
Verify that the LEDs FSWOP, FSWCL, and the STOP are
illuminated. If they are not illuminated, be sure that you
have closed circuits in the stop and reversing inputs.
Verify that your activating device works properly. OP_A
should illuminate when you signal the gate to open. If
OP_A does not illuminate when you signal the gate, then
the problem may be in your activating device. Short
across terminals 9 and 14. If the short causes the gate
to open, then the problem is in the activating device.
Repair or replace the device.
PROBLEM: THE GATE DOESN'T OPEN (OR CLOSE)
THOUGH THE MOTORS ARE RUNNING.
SOLUTION:
Make sure that the motor is running in the right
direction, and make sure the Manual Release
mechanism has fully engaged the hydraulic system.
Increase the bypass pressure in small 1/4 turn
increments to see if the hydraulic system needs more
pressure.
PROBLEM: THE GATE OPENS BUT DOES NOT
CLOSE.
SOLUTION:
Make sure you have selected the desired operating
mode.
Verify that the reversing devices are working properly.
FSWOP and FSWCL should be illuminated except when a
reversing device is triggered. If either does not
illuminate, then one of your reversing devices is
preventing the gate from responding to your signal.
Check your reversing devices.
If no reversing devices are installed, make sure a circuit
is installed between appropriate terminals.
PROBLEM: THE GATE DOES NOT FULLY OPEN
(OR CLOSE).
SOLUTION:
Increase the bypass pressure(s) to see if the hydraulic
system needs more pressure.
Check the operator's open/ close time selection. You
should set a time that is just longer than the rated
speed of your model of operator. For example, because
the 400 CBAC has a rated opening time of 17 sec, you
should set the time at 20 or 25 seconds.
Check to see that there are no obstructions in the path
of the gate or that the hinges are not binding.
PROBLEM: THE OPERATOR DOESN'T WORK
SMOOTHLY AND THE GATE JERKS AS IT OPENS
AND CLOSES.
SOLUTION:
Check the oil level in the operator.
Make sure the Manual Release mechanism has fully
engaged the hydraulic operation of the operator.
Bleed the air from the hydraulic system. (See page 11).
Make sure that a flexible gate leaf is not the problem. If
the gate leaf flexes, then stiffen the gate or use a slower
operator.
PROBLEM: THE GATE DRIFTS OPEN OR CLOSE
WHEN THE MOTOR IS NOT RUNNING.
SOLUTION:
Remove the manual release valve, located next to the
pressure adjustment screws, with a 6mm hex key. Be
sure that the white ring and the o’ring are not damaged.
If not damaged, there may be internal damage and a
seal kit will be needed to rebuild the unit.
February, 2009
400 Operator And
455 D Control Panel Installation Manual
LIMITED WARRANTY
Page 28
To the original purchaser only: FAAC International,
Inc., warrants, for twenty-four (24) months from the
date of invoice, the gate operator systems and other
related systems and equipment manufactured by FAAC
S.p.A. and distributed by FAAC International, Inc., to be
free from defects in material and workmanship under
normal use and service for which it was intended
provided it has been properly installed and operated.
FAAC International, Inc.'s obligations under this
warranty shall be limited to the repair or exchange of
any part of parts manufactured by FAAC S.p.A. and
distributed by FAAC International, Inc. Defective
products must be returned to FAAC International, Inc.,
freight prepaid by purchaser, within the warranty
period. Items returned will be repaired or replaced, at
FAAC International, Inc.'s option, upon an examination
of the product by FAAC International, Inc., which
discloses, to the satisfaction of FAAC International, Inc.,
that the item is defective. FAAC International, Inc. will
return the warranted item freight prepaid. The products
manufactured by FAAC S.p.A. and distributed by FAAC
International, Inc., are not warranted to meet the
specific requirements, if any, of safety codes of any
particular state, municipality, or other jurisdiction, and
neither FAAC S.p.A. or FAAC International, Inc., assume
any risk or liability whatsoever resulting from the use
thereof, whether used singly or in combination with
other machines or apparatus.
Any products and parts not manufactured by FAAC
S.p.A. and distributed by FAAC International, Inc., will
carry only the warranty, if any, of the manufacturer. This
warranty shall not apply to any products or parts thereof
which have been repaired or altered, without FAAC
International, Inc.'s written consent, outside of FAAC
International, Inc.'s workshop, or altered in any way so
as, in the judgment of FAAC International, Inc., to affect
adversely the stability or reliability of the product(s) or
has been subject to misuse, negligence, or accident, or
has not been operated in accordance with FAAC
International, Inc.'s or FAAC S.p.A.'s instructions or has
been operated under conditions more severe than, or
otherwise exceeding, those set forth in the
specifications for such product(s). Neither FAAC S.p.A.
or FAAC International, Inc., shall be liable for any loss or
damage whatsoever resulting, directly or indirectly,
from the use or loss of use of the product(s). Without
limiting the foregoing, this exclusion from liability
embraces a purchaser's expenses for downtime or for
making up downtime, damages for which the purchaser
may be liable to other persons, damages to property,
and injury to or death of any persons. Neither FAAC
S.p.A. or FAAC International, Inc., assumes nor
authorizes any person to assume for them any other
liability in connection with the sale or use of the
products of FAAC S.p.A. or FAAC International, Inc. The
warranty hereinabove set forth shall not be deemed to
cover maintenance parts, including, but not limited to,
hydraulic oil, filters, or the like. No agreement to replace
or repair shall constitute an admission by FAAC S.p.A. or
FAAC International, Inc., of any legal responsibility to
effect such replacement, to make such repair, or
otherwise. This limited warranty extends only to
wholesale customers who buy directly through FAAC
International, Inc.'s normal distribution channels. FAAC
International, Inc., does not warrant its products to end
consumers. Consumers must inquire from their selling
dealer as to the nature and extent of that dealer's
warranty, if any.
This warranty is expressly in lieu of all other
warranties expressed or implied including the warranties of merchantability and fitness for use. This
warranty shall not apply to products or any part
thereof which have been subject to accident, negligence, alteration, abuse, or misuse or if damage was
due to improper installation or use of improper
power source, or if damage was caused by fire, flood,
lightning, electrical power surge, explosion, wind
storm, hail, aircraft or vehicles, vandalism, riot or
civil commotion, or acts of God.
FAAC International, Inc.
303 Lexington Avenue
Cheyenne, WY 82007
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