FAAC 1042001 User Manual
T HE 422 OPERATOR AND
December, 2003
422 Operator And
455 D Control Panel
Installation Manual
455 D C
NSTALLATION MANUAL
I
ONTROL PANEL:
CONTENTS
Important Safety Information 2
Technical Data 4
Unpacking the Operator 5
The 422 Compact Operator General Characteristics 6
Installation Instructions 6
Prepare the Gate 6
Manual Release Mechanism 7
Install the Operator 7
Install the 455 D Control Panel 9
Exploded View, 422 CBC 12
422 Parts List 13
Maintenance 26
Safety in Gate Design 26
Troubleshooting 27
Limited Warranty 28
The 455 D Control Panel General Description 14
Installing the 455 D Control Panel 14
Connect the Main Power Supply 14
Connect the Operator to the Control Panel 15
Check the Motor’s Direction of Rotation 15
Connect Other Devices 16
Set Other Operating Controls 18
Programming 20
Learning of Operating Times 22
Learning of Normal Times 22
Learning Times with Gatecoder 22
Automated Systems Test 23
Installation Instructions
The 455 D Control Panel
Logic Tables of 455 D Control Panel 24
FAAC International, Inc.
303 Lexington Avenue
Cheyenne, WY 82007
www.faacusa.com
December, 2003
Page 2
455 D Control Panel Installation Manual
422 Operator And
IMPORTANT SAFETY INFORMATION
Both the installer and the owner and/or operator of this
system need to read and understand this installation
manual and the safety instructions supplied with other
components of the gate system. This information
should be retained by the owner and/or operator of the
gate.
WARNING! To reduce the risk of injury or death
1. READ AND FOLLOW ALL
INSTRUCTIONS.
2. Never let children operate or play with gate
controls. Keep the remote control away from
children.
3. Always keep people and objects away from
the gate. NO ONE SHOULD CROSS THE
PATH OF THE MOVING GATE.
4. Test the gate operator monthly. The gate
MUST reverse on contact with a rigid object
or stop when an object activates the noncontact sensors. After adjusting the force or
the limit of travel, retest the gate operator.
Failure to adjust and retest the gate operator
properly can increase the risk of injury or
death.
5. Use the emergency release only when the
gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read
the owner’s manual. Have a qualified service
person make repairs to gate hardware.
7. The entrance is for vehicles only. Pedestrians
must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
When installing the photo-beams supplied with this
unit two things need to be considered.
1. Care should be exercised to reduce the risk of
nuisance tripping, such as when a vehicle, trips
the sensor while the gate is in motion.
2. One or more photobeams shall be located
where the risk of entrapment exists, such as
the perimeter reachable by the moving gate
leaf.
GATE DESIGN
1. A gate is a potential traffic hazard, so it is important that you locate the gate far enough away
from the road to eliminate the potential of traffic
getting backed up. This distance is affected by the
size of the gate, how often it is used, and how fast
the gate operates.
2. The operator you choose to install on your gate
must be designed for the type and size of your gate
and for the frequency with which you use the
operator.
3. Your gate must be properly installed and must work
freely in both directions before the automatic
operator is installed.
4. An automatic operator should be installed on the
inside of the property/fence line. Do not install the
operator on the public side of the property/fence
line.
5. Pedestrians should not use a vehicular gate system.
Prevent such inappropriate use by installing
separate gates for pedestrians.
6. Exposed, reachable pinch points on a gate are
potentially hazardous and must be eliminated or
guarded.
7. Outward swinging gates with automatic operators
should not open into a public area.
8. The operating controls for an automatic gate must
be secured to prevent the unauthorized use of those
controls.
9. The controls for an automatic gate should be
located far enough from the gate so that a user
cannot accidentally touch the gate when operating
the controls.
10. An automatic gate operator should not be installed
on a gate if people can reach or extend their arms
or legs through the gate. Such gates should be
guarded or screened to prevent such access.
INSTALLATION
1. If you have any question about the safety of the
gate operating system, do not install this operator.
Consult the operator manufacturer.
2. The condition of the gate structure itself directly
affects the reliability and safety of the gate
operator.
3. Only qualified personnel should install this
equipment. Failure to meet this requirement could
cause severe injury and/or death, for which the
manufacturer cannot be held responsible.
4. The installer must provide a main power switch that
meets all applicable safety regulations.
5. Clearly indicate on the gate with the 2 warning signs
that are included (visible from either side of the
gate).
December, 2003
422 Operator And
455 D Control Panel Installation Manual
Page 3
6. It is extremely unsafe to compensate for a damaged
gate by increasing hydraulic pressure.
7. Devices such as reversing edges and photobeams
must be installed to provide better protection for
personal property and pedestrians. Install reversing
devices that are appropriate to the gate design and
gate application.
8. Before applying electrical power, be sure that the
voltage requirements of the equipment correspond
to your supply voltage. Refer to the label on your
operator system.
USE
1. Use this equipment only in the capacity for which it
was designed. Any use other than that stated should
be considered improper and therefore dangerous.
2. When using any electrical equipment, observe some
fundamental rules:
• Do not touch the equipment with damp or
humid hands or feet.
• Do not install or operate the equipment
with bare feet.
• Do not allow small children or incapable
persons to use the equipment.
3. If a gate system component malfunctions, turn off
the main power before making any attempt to repair
it.
4. Do not attempt to impede the movement of the
gate. You may injure yourself as a result.
5. This equipment may reach high temperatures
during operation; therefore, use caution when
touching the external housing of the operator.
6. Learn to use the manual release mechanism
according to the procedures found in this installation manual.
7. Before carrying out any cleaning or maintenance
operations, disconnect the equipment from the
electrical supply.
8. To guarantee the efficiency of this equipment, the
manufacturer recommends that qualified personnel
periodically check and maintain the equipment.
U.L. CLASS AND FAAC OPERATOR
Model
Class I: Residential Vehicular Gate Operator
402 750
422 760
412 400
620 640
885
Class II: Commercial/General Access Vehicular Gate Operator
400 640
620 885
Class III: Industrial/Limited Access Vehicular Gate Operator
400 640
620 885
Class IV: Restricted Access Vehicular Gate Operator
Duty Cycle Typical Use
• Home use
• Small apartment building, for
Limited duty
Continuous duty
Continuous duty
example, up to 4 units in a
building, with limited public
access
• Apartment buildings
• Very public access
• No public access
620 640
885
Continuous duty
• Prison rated security
Page 4
TECHNICAL DATA
HE 422 COMPACT OPERATOR
T
December, 2003
422 Operator And
455 D Control Panel Installation Manual
Parameter
Physical dimensions:
Weight, lb (kg) 15-1/2 lb (7.0 kg) 14-1/3 lb (6.5 kg)
Length, in. (mm) 38 7/8 in. (987 mm) 32-9/16 in (827 mm)
Width ´ height, in. (mm) 3-1/2 x 4-1/2 (90 x 114mm) 3-1/2 x 4-1/2 (90x 114 mm)
Motor speed, rpm
90-deg opening time, sec
Thrust and traction force, lb (kg) 0–1100 (0-500)
Hydraulic Locking In both opened and closed positions
Cycles per hour 30
Power voltage required, VAC
(frequency, Hz)
Current draw, amps 115v = 1.5 Amps, 230v = 1.0 Amps
Operating temperature range, deg F (deg
C)
Thermal cut out, deg F (deg C) 212 (100)
1
422 Standard 422 VHS
1400
12
115 (50–60) + 10% or 230, +6 or -10% (50–60)
-33 to 165 (-36 to 75)
6
1
Oil quantity, qt (liter)
Oil type
Gate leaf constraints
Maximum weight per leaf, lb (kg) 900 (410) 440 (200)
Maximum length per leaf, ft (m) 10 (3) 4 (1.2)
Maximum gate leaf swing, deg
Your standard 220 VAC power source meets the specification for the
required power supply of 230 VAC, +6 or –10%.
1 (0.9)
Lubrication Engineers — MONOLEC 6105
90
7/8 (0.8)
December, 2003
422 Operator And
455 D Control Panel Installation Manual
UNPACKING THE OPERATOR
Page 5
When you receive your 422 Compact Operator,
complete the following steps.
Inspect the shipping box for physical damage such as
leaking oil or a torn carton. Then inspect the operator
after you remove it from the box. Notify the carrier
immediately if you note any damage because the
carrier must witness the damage before you can file a
claim.
As you unpack the box, insure that all the following
parts included (see Figure 1). If you have ordered a kit
(a pair of operators), you will have twice the quantity
of parts listed below (except where noted), and you
will also have a radio receiver and two transmitters.
1 422 Operator - 1 each
2 Protective Cover - 1 each
3 Protective Cover Screw - 1 each
4 Protective Cover End Cap - 1 each
5 Rear Mounting Bracket - 1 each
6 Rear Mounting Plate (optional) - 1 each
7 Short Brass Pin with 8mm nut and washer - 1 each
8 Rear Fork - 1 each
9 Long Brass Pin with 8mm self-locking nut - 1 each
10 Swivel joint with jam nut and washer - 1 each
11 Front mounting bracket with nut and bolt
12 Locking cap cover and key for Manual Release - 1 each
Figure 1. The 422 Compact Operator
Page 6
December, 2003
422 Operator And
455 D Control Panel Installation Manual
THE 422 COMPACT OPERATOR
GENERAL CHARACTERISTICS
The FAAC 422 Operator is an automatic gate operator
for a swinging gate leaf. It can accommodate a gate leaf
of up to 900 lb (410 kg) and up to 10 ft (3 m) in length.
The self-contained 422 Operator is an electro-hydraulic
unit consisting of an electric motor, a pump, a valve
assembly, and a hydraulic cylinder, all housed in an
anodized aluminum oil reservoir.
The 422 Operator can be used to swing the gate leaf
inward or outward. Most versions provide hydraulic
locking in at least one position, either opened or closed,
depending on how it was ordered.
The hydraulic lock is a service device rather than a
security device. Additional, external locks are
recommended under the following conditions:
• You are installing the Model 422 SB
• The length of the gate leaf is 12 ft or more
• The installation requires tight security
• The site is subject to vandalism
• The site is subject to strong or very gusty wind
• You are installing a solid face gate
For gates with two leaves, two operators are installed,
one on each leaf, and both are wired to one control
panel. In such two-operator gate installations, one leaf
can be programmed to open/ close slightly later than
the other leaf to accommodate overlapping gate
designs.
For its protection, the single-phase, bidirectional motor
shuts off automatically if its operating temperature
reaches 212 deg F (100 deg C). Also for the protection
and proper operation of the 422 Operator, each gate
leaf on which it is installed must have a fixed positive
stop in both the opened and closed positions.
The 422 Operator also includes a key-operated Manual
Release mechanism and two bypass valves that
precisely control the force applied to the gate leaf
through the 422 Operator.
The Manual Release mechanism is a key-operated
device that disengages (or engages) the hydraulic
system of the 422 Operator. When the hydraulic system
is disengaged, you can open and close the gate leaf by
hand. Such manual operation of the gate is necessary
during installation and useful during power failures.
The two bypass valves are located beneath the locking
cap. You need to adjust the bypass valves to meet the
safety standards of FAAC International, Inc. The
standards state that the gate leaf should stop if it
encounters a force of more than 33 lb (15 kg).
Additional reversing devices (such as inductive loops
and photocells) should be installed to provide more
complete protection for people and property.
The electronic control panel is a microprocessor-based
controller that accepts a wide range of product
accessories and reversing devices, thus allowing for
flexible gate system design.
INSTALLATION INSTRUCTIONS
Installing the 422 Compact Operator involves preparing
the gate, installing the operator(s), installing the control
panel, and fine-tuning the pressure adjustments on the
operator(s).
Note: The following installation instructions
assume you are fully capable of installing an
operator. This manual does not instruct you in
designing a gate, installing a gate, or basic
electrical wiring. The installation tasks discussed in
this manual are tasks particular to the 422
Operator.
PREPARING THE GATE
Before installing the 422 Operator, you need to prepare
the gate itself for the operator. Be sure to do the
following things:
1. Make sure that the gate is plumb.
2. Make sure that the gate moves smoothly on its
hinges without excessive friction by swinging
it open and closed by hand. Lubricate all the
gates’ moving parts.
3. Provide positive stops for the gate leaves in
the fully open and fully closed positions (see
Figure 2).
December, 2003
422 Operator And
455 D Control Panel Installation Manual
Figure 2.
Positive Stops
MANUAL RELEASE MECHANISM
For installation of the locking cap cover see page 10. To
access the keyhole, slide the key-hole cover in the
direction of the arrow (see Figure 3). Insert the key and
turn it counterclockwise one full turn to disengage the
operator’s hydraulic system. You can now move the gate
leaf slowly by hand to open or close the gate.
Operating the gate leaf by hand is necessary during
installation and is useful during power failures.
You re-engage the hydraulic system by turning the key
clockwise one full turn. Remove the key and slide the
cover closed.
Figure 3. After sliding the cover open on the Model 422,
insert and turn the key counterclockwise one
full turn to release the hydraulic system
Page 7
INSTALLING THE OPERATOR
Installing the 422 compact operator consists of the
following steps:
1. Attach the rear mounting bracket
2. Attach the mounting hardware
3. Attach the front mounting bracket
4. Attach the operator to the gate
5. Adjust the operator pressure
ATTACH THE REAR MOUNTING
RACKET
B
Attach the rear mounting bracket according to the
dimensions in Figure 4.
WARNING! You must achieve the A and B
dimensions, as specified in Figure 4.
Modification of the rear bracket may be
necessary to achieve these dimensions (I.e.,
cutting or extending the bracket provided)
If you have a steel gate post, weld the rear bracket
directly to it. If the gate post is made of any other
material, attach the optional mounting plate, with lag
bolts or anchors, and weld the bracket to it.
For an outward swing gate refer to Figure 5.
ATTACH THE MOUNTING HARDWARE
Insert the rear fork (hex cut up if you have a nylon rear
fork) into the rear flange of the operator. Secure with
long brass pin and self-locking nut.
Screw the jam nut onto the swivel joint. Slide the
washer on next and screw the swivel joint halfway into
the piston rod. Temporarily attach the front mounting
bracket to the swivel joint with the nut and bolt
provided.
ATTACH THE FRONT MOUNTING
RACKET TO THE OPERATOR
B
Release the operator as shown in Figure 3. Put the
operator into position and attach the rear fork to the
rear mounting bracket using the short brass pin,
washer, and nut.
For inward swing, pull the piston out completely and
push back approximately ¼” (6mm). For outward swing,
push the piston in completely and pull back out
approximately ¼” (6mm).
Note: Be sure that the operator is level and that
the gate is against the close positive stop.
Page 8
December, 2003
422 Operator And
455 D Control Panel Installation Manual
Hold the front mounting bracket flush against the gate.
Mark the location of the front mounting bracket.
Remove the operator from the gate. Remove the front
mounting bracket from the swivel joint.
Note: Clamping the front mounting bracket at the
marked location before checking the swing, as
instructed below, will ensure proper location of the
front mounting bracket.
Bolt or weld the front mounting bracket to the marked
location on the gate.
WARNING! Do no weld the front mounting
bracket with the operator attached. Doing so will
seriously damage the operator.
ATTACH THE OPERATOR TO THE
ATE
G
Re-attach the operator to the mounting brackets. Once
the operator is mounted and level, remove the vent
screw from the bottom of the rear flange. (See Figure 1)
Use the 3mm hex key on the end of the screwdriver
provided.
WARNING! Failure to remove the vent screw
may result in erratic operation of the operator or
blown seals.
Slowly move the gate open and close.
WARNING! The piston should not bottom out in
either direction. Doing so will seriously damage
the operator.
Be sure that the gate reaches the positive stop before the
piston bottoms out. Adjust the swivel joint if necessary.
After checking the swing of the gate, secure all nuts and
bolts, including the jam nut on the swivel joint.
Once the operator is secure, install the protective cover
over the piston of the operator, first insert the two spacers
(items labeled 2 in Figure 6) in the front flange of the
operator as shown. The spacers dampen any vibrations to
the operator.
Once the protective cover is installed, swing the gate to
ensure that it does not contact the cover at any point of
the swing.
Re-engage the operator by inserting the key in the locking
cap (see Figure 3) and turning it clockwise until snug.
Remove the key.
Figure 4. An inward swinging gate, top view: important mounting dimensions
Figure 5. An outward swinging gate, top view: important mounting dimensions
422
Standard
A 4-3/4 in.
(114 mm)
B 4-3/4 in.
(114 mm)
C 36-5/8 in.
(93 cm)
D Max
2-3/4 in.
(7 cm)
E Must be
less than A
422
Standard
A 4-3/4 in.
( 12 cm)
B 4-3/4 in.
(12 mm)
C 27 in. (673
mm)
E Must be
less than A
422
VHS
3-1/8 in.
(8 cm)
3-1/8 in.
(8 cm)
29-3/4 in.
(75.5 cm)
Max
1-1/8 in.
(2.9 cm)
Must be less
than A
422
VHS
3-1/8 in.
(8 cm)
3-1/8 in.
(8 cm)
23-1/4 in.
(59 cm)
Must be
less than A
December, 2003
422 Operator And
455 D Control Panel Installation Manual
Page 9
INSTALLING THE 455 D CONTROL
ANEL
P
Locate the control panel in the most convenient position
possible, considering the movement of the gate. Figure
9 on page 11 shows a basic layout for a two-leaf gate
with the 422 Compact Operator.
Installing the control panel consists of the following
general steps:
• Connecting the main power to the control
panel
• Connecting the activating device
• Connecting the operator to the control panel
• Checking the direction of the motor's rotation
• Connecting other devices to the control panel
• Set operating modes
The installer is responsible for grounding the gate and
operator systems, for providing the main power breaker
switch, and for making sure that the entire gate system
meets all applicable electrical codes.
For the complete 455 D Control Panel Installation
Instructions, see pages 14—25 of this manual.
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