Ezipex Crimp Technical Manual

TECHNICAL MANUAL

Making life EZI...for Plumbers

CONTENTS

2 Overview

3 Application

4 – 8 Pipe

9 Fittings

10 Features & Benefits

11 – 15 Installation Considerations

16 – 18 Jointing Instructions

19 – 24 EXIPEX™ Crimp Fitting Range

25 EZIPEX™ Crimp Tools

26 – 28 Notes

29 Warranty

Making life EZI...for Plumbers

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Overview

The EZIPEX Crimp™ system was developed to satisfy the
requirements of customers who were seeking an alternative to
our existing EZIPEX Slide™ compression system.

One of the key requirements was the need for a quick and
effective jointing method, combined with the peace of mind
provided by the performance benefits of our EZIPEX™ pipe. It
was also clear that customers had a definite preference to
continue using our existing and already proven EZIPEX™ pipe.
EZIPEX Crimp™ joins EZIPEX Slide™, EZIPEX Push™ and

EZIPEX Gas™ to provide a total solution for all water and gas
applications.

The EZIPEX™ product range is based on a premium quality
cross-linked polyethylene pipe which is used in conjunction with
either of our 3 available ranges of DZR brass fittings, Crimp,
Push and Slide.

All installations should be carried out by an appropriately
licensed tradesperson and in full accordance with the EZIPEX
Crimp™ installation guidelines, the relevant Australian
standards and any additional local authority requirements.
When installed subject to the above conditions the EZIPEX
Crimp™ system will provide years of trouble-free service.

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 3 | Page

Application

The EZIPEX Crimp™ system uses a crimping tool to produce a
secure joint in a minimal amount of time. The crimping method
guarantees a perfect seal every time, and eliminates the need
for call backs to repair partially welded joints, etc.

EZIPEX Crimp™ Water fittings may be used in accordance with
AS/NZS 3500 for water applications including:

• Hot and Cold Potable Water,

• Rainwater,

• Recycled Water (non-potable), and

• Hydronic Heating.

For optimum performance results please take the time to
become familiar with the installation considerations outlined on
Pages 11-15 in this booklet.

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Pipe

EZIPEX™ pipe is a high quality PEX-a cross linked
polyethylene pipe. In general terms polyethylene in
its normal state is not capable of handling high
pressure or temperature loads. However once
subjected to the cross-linking process, its ability to
handle these conditions is increased substantially.

EZIPEX™ pipe consists of an inner section of PEX­a material encased in an outer layer of tough HDPE.

EZIPEX™ also offers a pipe specifically for use in
hydronic heating. This pipe is identified by its
bright orange colour. EZIPEX™ orange pipe is a
similar construction to the standard EZIPEX™
pipe. However, it also incorporates a layer of
EVOH material which acts as an oxygen barrier,
thus preventing the entry of additional oxygen into
the sealed heating system.

EZIPEX

™ pipe is available in the following sizes:

DN16, DN20, DN25 and DN32, in either coil form
or straight lengths.

EZIPEX™ pipe is warranted for use with “potable water” and
“glycol solutions” only. Contact your local EZIPEX™ supplier
for more information and applications for use with other fluids.

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 5 | Page

EZIPEX™ pipe - standard supply units

Nom

pipe

size

Straight

lengths

(all)

Coil

length

(black)

Coil

length

(red)

Coil

length

(green)

Coil

length

(lilac)

Coil

length

(orange)

16mm 5m

50m

100m

50m

100m

50m

100m

50m 200m

16mm

(In Conduit)

50m 50m

20mm 5m

50m

100m

50m

100m

50m

100m

50m

20mm

(In Conduit)

50m 50m

25mm 5m 50m 50m 50m

32mm 5m 25m

25m

16mm

(Conduit only)

50m

20mm

(Conduit only)

50m

25mm

(Conduit only)

50m

32mm

(Conduit only)

25m

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The EZIPEX™ pipe is colour coded to assist the installer in
avoiding cross connections.

EZIPEX™ pipe dimensions

Nom Size

Mean OD (mm)

Mean Wall Thickness

(mm)

16mm

16.15

2.20

20mm

20.15

2.80

25mm

25.15

3.50

32mm

32.15

4.40

BLACK

Hot & cold potable water

RED

Hot water

GREEN

Rainwater

LILAC

Recycled water (non-potable)

ORANGE

Hydronic heating

CONDUIT

In/under slab hot & cold water

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 7 | Page

Performance

The use of EZIPEX™ pipe provides users with many
advantages over traditional piping materials. It has excellent
flexibility, offers a high degree of resistance to damage caused
by freezing, offers excellent pressure and temperature
resistance, is lightweight and also has low noise and heat
transmission qualities. EZIPEX™ pipe provides very low levels
of friction loss and therefore can often save users the need to
upsize piping when installing long runs. As jointing methods are
mechanical, it does not require the use of solvents. Nor does it
require soldering, welding or brazing.

EZIPEX™ pipe heat & pressure performance

AS/NZS 2492

Recommended working pressure

relative to pipe material temperature

Temp (ºC)

20

40

60

70

Pressure (Kpa)

2000

1800

1500

1330

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Cross-section

Black, Red, Green, Lilac pipe

1. Inner layer: combination of HDPE & cross linking agent.

2. Outer layer: HDPE compound. (Note that Red & Green
pipe has two outer layers to meet opacity requirements.)

Orange pipe

1. Inner layer: the same PEX-a layer as standard EZIPEX™
pipe.

2. Middle layer: coloured adhesive to bind internal PEX-a
layer to the external EVOH layer(<0.13mm).

3. Oxygen barrier (<0.01mm). Clear outer layer which
prevents oxygen from permeating through the pipe from the
outside atmosphere.

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 9 | Page

Fittings

The bodies of EZIPEX Crimp™ fittings are manufactured from
DZR brass whilst the crimp rings are of a high-quality copper
construction to provide exceptional resistance to corrosion.

All EZIPEX Crimp™ fittings come with sleeve protection plugs
to protect the integrity of the crimp ring during shipping and
storage. Other systems without these plugs are often prone to
problems caused by out-of-shape crimp rings. These sorts of
problems can slow down the installation process considerably.

EZIPEX Crimp™ fittings are manufactured with longer barbs
and crimp rings than many similar products – also adding to the
integrity of each joint.

All EZIPEX Crimp™ fittings are manufactured and certified to
AS/NZS 2537 – mechanical joint fittings for use with EZIPEX
PEX-a pipe for hot & cold water applications.

EZIPEX Crimp™ fitting dimensions

Nom Size

Mean Bore

(mm)

16mm

8.5

20mm

11.2

25mm

14.2

32mm

19.0

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Features and Benefits

Crimp Jointing Method

• Fast

• Secure

• Simple to use

• Less time on the job

• Less capital outlay on tooling

• Internal sealing method reduces

leaks due to scratched pipe

Stock Consolidation

• Same pipe for EZIPEX Push™,
EZIPEX Slide™ & EZIPEX Crimp™

• One pipe 3 systems

Flame-free Assembly

• Increased safety

• No need for gas cylinders or Hot

Works permits

• Reduced costs on welding
consumables

Size Range
DN15 – DN32

• Fittings available for most tasks

Acoustics

• Low noise transmissions in PEX-a
pipe

• Quieter, reduced water hammer

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 11 | Page

Installation Considerations

EZIPEX Crimp™ should always be installed in compliance with

AS/NZS 3500. Most installation requirements can be sourced
from this document.

Proximity to flame / external heat sources

The EZIPEX Crimp™ system should not be installed in
positions where it is likely to be exposed to a naked flame. If it
is, there’s a danger the pipe could ignite and continue to burn
even after the source of the flame is extinguished. In
accordance with AS/NZS 3500 all plastic pipes for water supply
must be protected from excessive ambient heat.

Thermal expansion

EZIPEX™ pipe has a thermal expansion rate of approximately

1.5mm per metre for every 10°C change in temperature. This
expansion or contraction should be taken into consideration for
any installation and the appropriate allowances made in the
pipe layout or fixing positions. Care should be taken not to pull
the pipe tightly between fixed points during installation as the
pipe may later contract causing excessive tensile force to any
joints. This could cause a joint failure.

Heat & Pressure performance

As with all plastic pipe systems, the ability of the pipe to
withstand pressure decreases as the pipe temperature
increases.

(Refer to table on page 7)

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Protection from physical damage

Due care should be taken to protect pipe and fittings from any
physical damage both prior to, during and after installation.
Possible causes of physical damage may include (but are not
limited to) sharp edges or implements, machinery, rodents,
excessive heat, long term UV exposure, radiation, mechanical
forces, corrosive agents and high levels of chlorine and other
chemicals that may have a detrimental effect on the piping
system. EZIPEX™ brass fittings should not come in contact
with treated pine.

Both during and after installation, the product should not be
damaged by grouting or stress caused by concrete stress
cracks or any other external force.

Framework Penetrations

Where EZIPEX™ pipe penetrates timber or metal framework,
appropriate precautions should be taken to protect it from
damage. Holes should be sized to allow for longitudinal
movement, expansion and contraction of pipe whilst still
securing the pipe adequately. Suitable grommets or sleeves
should be used in metal frames to protect the pipe from
abrasion.

Pipe Bending

Do not apply bending forces to joints which have already been
completed. Finish all bending operations prior to installing the
fitting.

Due care should be taken during bending to ensure that the
pipe is not damaged or kinked. If you do encounter a kinked or
damaged section of pipe, it should be cut out and replaced as a
precaution. The use of bend supports is recommended where
required.

EZIPEX™ pipe can be bent easily by hand. The radius of the
bend should be not less than 8 times the diameter of the pipe.

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 13 | Page

Minimum Bending Radius

Nom Size Min Bending Radius (mm)

16mm

130

20mm

162

25mm

202

32mm

258

Clipping

In accordance with AS/NZS 3500, fixing spacing should be
observed for both horizontal and vertical pipe runs as outlined
on the table below.

Clipping should be by way of a recognised fixing which
complies with the requirements of AS/NZS 3500. This excludes
things such as bent-over nails, tie wire, pierced metal strapping,
etc. It is recommended that EZIPEX™ pipe is installed using a
PEX Clip to ensure secure fastening of pipe in a manner that
will not exert stress on the fittings caused by thermal expansion
and contraction of pipe.

Clip Spacing Table

Nom Size

Vertical Run

Spacing (m)

Horizontal Run Spacing

(m)

16mm

1.2m

0.6m

20mm

1.4m

0.7m

25mm

1.5m

0.75m

32mm

1.7m

0.85m

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Underground

Pipe should be buried with a minimum cover of 450mm. Marker
tape should be installed approximately 150mm above the pipe.
Additional precautions, such as wrapping of the pipe, should be
taken in areas where aggressive soil conditions are known to
exist or where it may be a requirement of the local certifying
authority. The use of “Blue Metal” or “Crusher Dust” as a
backfill material is to be avoided. Ground needs to be inspected
to ensure it is not contaminated prior to burial of the pipe, and
care should be taken to ensure that post- installation
contamination does not occur.

When being buried beneath a building, the pipe should be free
of joints.

Chases, In-Slab, Under-floor

Where EZIPEX™ pipe is installed in chases or cast in slabs the
installation must be in accordance with both AS/NZS 3500 and
any other relevant building regulations or standards.

A convenient and cost effective solution for these applications
is the EZIPEX™ pipe pre-sleeved in durable and flexible
polyethylene corrugated conduit – available as part of the
EZIPEX™ piping range.

UV Exposure

All EZIPEX™ pipe should be protected from long term
exposure to UV by way of either lagging or enclosing in a
conduit.

Note: Additional thermal lagging may also be required to protect any
of the pipes from temperature extremes.

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 15 | Page

Testing

In all installations at the completion of rough-in, pressure
testing must be carried out in accordance with AS/NZS 3500 for
water installations and in addition to any other local regulations
or requirements.

During testing, all joints should be checked for leaks, prior to
burying or concealing the EZIPEX Crimp™ system.

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Jointing instructions

1. Cut pipe

Cut pipe to desired length. Cut
should be square and free from any

swarf or burrs.

Use REMS pipe

cutter or similar blade type cutter. Do

not use a hacksaw as this creates

excessive swarf.

2. Check assembly

Ensure that the copper crimp ring
and plastic ring retainer are
assembled correctly onto the fitting.
Both can be pushed on by hand if
they have moved away from the
fitting shoulder. Witness holes
should be located toward the rear of

each barb.

3. Insert pipe

Slide pipe onto fitting until it reaches
the depth stop. Pipe should be fully
visible through the witness holes on

the crimp ring.

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 17 | Page

4. Crimp tool positioning

Position crimping tool evenly over

the copper crimp ring. You should

leave a similar distance between the
outside of the jaw and the end of the
crimp ring at both ends. Crimp tool

should be placed at 90˚ to the
pipework.

5. Crimp

Fully close jaws of the crimping tool
to compress the copper crimp ring.

Do not

compress the plastic ring

retainer.

6.Check crimp ring

Finally, and most importantly, check
the crimp ring dimension by placing
the crimp gauge over the centre of
the indented ring on the crimp
sleeve. On a correctly crimped fitting

the crimp gauge

should pass freely

over the crimp ring at this point.

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Pressure test

At completion, carry out pressure testing. All testing should be
undertaken in accordance with AS/NZS 3500 (for water
installations) and/or in addition to any other local regulations or
requirements.

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 19 | Page

EZIPEX Crimp™ Fittings

PRODUCT DESCRIPTION SIZE PART #

#1 STRAIGHT COUPLING

DN16 335096

DN20 335097

DN25 335098

DN32 335099

#1R REDUCING COUPLING

DN20 X DN16 335102

DN25 X DN16 335103

DN25 X DN20 335104

DN32 X DN25 335105

#2 CONNECTOR

DN16 X 15BSPF

335149

DN16 X 20BSPF

335144

DN20 X 15BSPF

335150

DN20 X 20BSPF

335151

DN25 X 20BSPF

335301

DN25 X 25BSPF

335305

DN32 X 25BSPF

335306

#3 CONNECTOR

DN16 X 15BSPM

335154

DN16 X 20BSPM

335152

DN20 X 15BSPM

335155

DN20 X 20BSPM

335156

DN25 X 20BSPM

335158

DN25 X 25BSPM

335159

DN32 X 25BSPM

335161

DN32 X 32BSPM

335162

#12 ELBOW

DN16 335108

DN20 335109

DN25 335110

DN32 335111

20 | Page ezipex.com.au V1.03 EZIPEX CRIMP™ – Water & Gas Solutions

EZIPEX Crimp™ Fittings

PRODUCT DESCRIPTION SIZE PART #

#13 ELBOW

DN16 X 15BSPM 335163

DN20 X 15BSPM 335164

DN20 X 20BSPM 335165

DN25 X 25BSPM 335166

#14 ELBOW

DN16 X 15BSPF 335169

DN20 X 15BSPF 335170

DN20 X 20BSPF 335171

#15BP ELBOW

DN16 X 15BSPF 335178

DN20 X 15BSPF 3351770

DN20 X 20BSPF 335177

DN16 X 15BSPF - Low Inlet 335178L

DN20 X 15BSPF - Low Inlet 3351770L

DN20 X 20BSPF - Low Inlet 335177L

#19BP ELBOW

DN16 X 15BSPM X 75mm Long 335179H

DN16 X 15BSPM X 90mm Long 335176

DN16 X 15BSPM X 150mm Long 335175

DN16 X 15BSPM X 200mm Long 335174

DN20 X 15BSPM X 95mm Long 335173

DN20 X 20BSPM X 200mm Long 335181

DN16 X 15BSPM X 65mm Long - Low Inlet 335179L

DN16 X 15BSPM X 90mm Long - Low Inlet 335176L

DN16 X 15BSPM X 150mm Long - Low Inlet 335175L

DN16 X 15BSPM X 200mm Long - Low Inlet 335174L

DN20 X 15BSPM X 95mm Long - Low Inlet 335173L

DN20 X 20BSPM X 200mm Long - Low Inlet 335181L

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 21 | Page

EZIPEX Crimp™ Fittings

PRODUCT DESCRIPTION SIZE PART #

#24 TEE EQUAL

DN16 335114

DN20 335115

DN25 335116

DN32 335117

#25 TEE RED. BRANCH DN20 X DN20 X DN16 335120

DN25 X DN25 X DN20 335122

DN25 X DN25 X DN16 335121

DN32 X DN32 X DN25 335123

#26 TEE RED. END

DN20 X DN16 X DN20 335126

DN25 X DN20 X DN25 335128

DN25 X DN16 X DN16 335233

#27 TEE RED. END & BRANCH DN20 X DN16 X DN16 335132

DN25 X DN20 X DN20 335136

#30 TEE FI CENTRE

DN16 X DN16 X 15BSPF 335230

DN20 X DN20 X 15BSPF 335231

DN20 X DN20 X 20BSPF 335232

22 | Page ezipex.com.au V1.03 EZIPEX CRIMP™ – Water & Gas Solutions

EZIPEX Crimp™ Fittings

PRODUCT DESCRIPTION SIZE PART #

#61 STOPPER

DN16 335204

DN20 335205

DN25 335206

DN32 335207

#62 STRAIGHT TAP CONNECTOR - FLAT SEAT +

WASHER

DN16 X 15BSPF 335183

DN20 X 20BSPF 335184

#62 STRAIGHT TAP CONNECTOR - CONE SEAL

DN16 X 15BSPF 3351831

DN20 X 20BSPF 3351841

#63 BENT TAP CONNECTOR

DN16 X 15BSPF 335185

DN20 X 20BSPF 335186

CONNECTING BARB x CU SPIGOT

DN16 X 15CU 335145

DN20 X 20CU 335146

DN25 X 25CU 335147

DN32 X 32CU 335148

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 23 | Page

EZIPEX Crimp™ Fittings

PRODUCT DESCRIPTION SIZE PART #

CONNECTING BARB x CU SOCKET

DN16 X 15CU 335215

DN20 X 20CU 335216

DN25 X 25CU 335217

DN32 X 32CU 335218

FLARED COPPER COMPRESSION UNION

DN16 X 15FL 335094

DN20 X 20FL 335095

CRIMP RING ASSY ONLY

DN16 335090

DN20 335091

DN25 335092

DN32 335093

BATH/LAUNDRY ASSEMBLY RIGHT ANGLE

200mm Centres 335194

300mm Centres 335193

200mm Centres – Low Inlet 335194L

300mm Centres – Low Inlet 335193L

BATH/LAUNDRY ASSEMBLY STRAIGHT

300mm Centres 335192

300mm Centres – Low Inlet 335192L

24 | Page ezipex.com.au V1.03 EZIPEX CRIMP™ – Water & Gas Solutions

EZIPEX Crimp™ Fittings

PRODUCT DESCRIPTION SIZE PART #

SHOWER ASSEMBLY RIGHT ANGLE

150mm Centres

335195

200mm Centres

335199

150mm Centres – Low Inlet

335195L

200mm Centres – Low Inlet

335199L

SHOWER ASSEMBLY RIGHT ANGLE BARBS UP

150mm Centres

335197

200mm Centres

335198

150mm Centres – Low Inlet

335197L

200mm Centres – Low Inlet

335198L

SHOWER ASSEMBLY STRAIGHT

150mm Centres

335196

150mm Centres – Low Inlet

335196L

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 25 | Page

EZIPEX Crimp™ Tools

Rems Mini Press ACC- For

EZIPEX Crimp sizes

DN16 to DN32

Super light, super small, and super handy. With
automatic circuit control. Secure crimping in

seconds. Automatic locking of pressing tongs.
Assortment of REMS pressing tongs for all

EZIPEX™ systems.

Rems Power Press ACC- For

EZIPEX Crimp sizes

DN16 to DN32

Compact, robust, job site proven. Small in size,
slender design. Works anywhere: free-hand,

overhead, in confined areas. Ideal weight
distribution for single handed operation.

Automatic locking of pressing tongs.

Assortment of REMS pressing tongs for all

EZIPEX™ systems.

Manual Crimp Tool - For EZIPEX

Crimp sizes

DN16 to DN32

For alternative tools, see your local EZIPEX Crimp™ distributor...or visit

www.ezipex.com.au

Disclaimer

Information provided in this publication is intended to be of a general nature only and is
provided as a guide. Installation requirements may vary across different product applications
or in different jurisdictions. Information provided does not in any way override that
contained in the relevant Australian Standards for either product or installation practices.

26 | Page ezipex.com.au V1.03 EZIPEX CRIMP™ – Water & Gas Solutions

Notes

EZIPEX CRIMP™ – Water & Gas Solutions V1.03 ezipex.com.au 27 | Page

Notes

28 | Page ezipex.com.au V1.03 EZIPEX CRIMP™ – Water & Gas Solutions

Notes

25 Year Warranty

This product is supplied with a 25-year warranty against any manufacturing defects. The
period of the Warranty commences on the date of sale and ends on the anniversary of the
date of sale. Any defective product will be repaired or replaced free of charge.

Warranty Conditions

• Installation must have been carried out by a licensed plumber and gasfitter.

• Failure is due to a fault in the manufacture of the product.

• Installation of the product has been in accordance with the installation instructions as

per the current (at time of installation) EZIPEX™ Technical Manual.

• Installation must be in full accordance with the relevant local and National Plumbing
codes and appropriate Australian Standards (AS/NZS 3500).

• The system in which the product is installed must not be operated at temperatures
and or pressures that exceed the printed rating on the appropriate specification sheet.

• This warranty does not extend to failure or defect caused by normal wear and tear,
mechanical overload, paint, adhesives, abrasion, corrosion or over pressurization.

• No liability will be accepted for loss of profits, loss of revenue, loss of use, loss of
contracts, loss of production or any other consequential loss or damage.

Claim Procedure

• This Warranty is offered by the manufacturers of the EZIPEX™ pipe and fittings and
the Plumbing Plus Merchant (Merchant) from whom you purchased the product. The
Merchant involved should be notified of any potential claim immediately. Proof of
purchase is required to validate the warranty period and if this is not available, the
warranty period shall default to the date of manufacture for each product. The product
needs to be inspected by an authorized representative of the manufacturer within 30
days of the alleged product failure.

• To be entitled to claim under this Warranty, you must send a Warranty Claim Form to
the Merchant.

• Should product be returned, a sufficient length of pipe must be supplied so that all the
pipe markings are visible. Should a fitting be returned, it must be supplied with the
pipe still attached with sufficient length of pipe to show the markings.

• If the Merchant needs to return the goods to the manufacturer for assessment or
repair, the Merchant will arrange delivery and bear the associated costs.

• The manufacturer and the Merchant also reserve the right to engage a nominated
outside agent to assess any faulty product before honouring any warranty claim.

• Once a reasonable pre-approved amount is confirmed in writing by the manufacturer,
repairs can begin.

• Any repairs or replacement undertaken without the manufacturer’s or the Merchant’s
approval will not be covered by this Warranty.

Exclusions

Plumbing Plus BKL Pty. Ltd. is not a party to this Warranty Agreement.

Australian Consumer Law

Our goods come with guarantees that cannot be excluded under
the Australian Consumer Law (ACL). For instance, you may be
entitled to a replacement or refund or entitled to have the goods
repaired or replaced if they are defective.

EZIPEX™ WARRANTY

Making
life EZI...
for
Plumbers

TECHNICAL MANUAL