EZG HW3000 User Manual

User Manual
Hog Waller
www.ezgmfg.com
1.800.417.9272 www.ezgmfg.com 2
PRODUCT DESCRIPTION
The machine is designed for scrubbing masonry and concrete walls.
Our machine is not suitable for processing the object containing asbestos.
You must abide by certain safety precautions when using the equipment. In order to prevent injuries and damages from occurring, you must always read
through this operating manual carefully.
This manual must be kept in a safe place so that the information that it contains is always available. This operating manual must accompany the equipment if it is transferred to somebody else.
We do not accept any liability for accidents or damage arising from ignoring this manual and the safety instructions.
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SPECIFICATIONS
Model No. HW3000
Power 800W
No Load Speed 800-1700/min
Abrasive Disc 7 in. / 178 mm
Tube diameter 1.25 in. / 32mm
Weight 4.2kg
Protection class
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SAFETY INSTRUCTIONS
The following symbols appear throughout these operating instructions:
Indicates danger of injury, risk to life, and possible damage to the appliance if these instructions are not followed.
Indicates the presence of electric shocks.
Read through these operating instructions carefully before using the Hog Waller. Become familiar with the functions and method of operation. To ensure proper operation, always maintain the appliance according to the instructions. The operating instructions and associated documents should always be kept close to the appliance.
When using power tools, you must observe the following basic safety precautions in order to ensure protection from
electric shocks, injury and re. Read and follow all the
instructions before using this power tool. Look after the notes on safety.
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SAFETY INSTRUCTIONS
Always check if your mains voltage corresponds with the value on the type plate.
The machine has been double-insulated in accordance with EN60745: therefore, an earth wire is not necessary.
USE CORRECT SUPPLY VOLTAGE: The power supply voltage must match the information quoted on the tools
identication plate.
USE PROPER EXTENSION CORD: Only use an approved extension cable that is suitable for the machine’s power. When the extension cable is on a reel, unroll the cable in its entirety.
SWITCH OFF THE MACHINE IMMEDIATELY IN CASE OF:
1. Malfunction in the mains plug, power cable or damaging of cable.
2. Broken switch.
3. Smoke or stench of scorched insulation.
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GENERAL SAFETY RULES
WARNING! Read all safety warnings and all instructions. Failure to follow the
warnings and instructions may result in
electric shock, re and/or serious injury.
1) Work Area Safety
a) Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or battery-operated (cordless) power tool.
2) Electrical Safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodied plugs and
matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the
risk of electric shock.
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GENERAL SAFETY RULES
2) Electrical Safety (continued)
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp location is unavoidable, use a Ground Fault Indicator (GFI) protected supply. Use of an GFI reduces the risk of
electric shock.
3) Personal Safety
a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a
power tool while you are tired or under the inuence
of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your nger on the switch or
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating
part of the power tool may result in personal injury.
energizing power tools that have the switch on invites accidents.
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GENERAL SAFETY RULES
3) Personal Safety (continued)
e. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be
caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can
reduce dust-related hazards.
4) Power Tool Use and Care
a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do
the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
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GENERAL SAFETY RULES
4) Power Tool Use and Care (continued)
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into ac count the working conditions and the work to be per formed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
5) Service
a) Have your power tool serviced by a qualied repair
person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
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PRECAUTION ON USING HOG WALLER
Attention!
You must abide by the following basic safety measures against electrical shocks, injuries and the danger
of re when using electric tools. Read and abide by these
instructions before you start to use any tools. These instructions must be kept in a safe place.
• The equipment must never be used in surroundings where an explosive atmosphere exists.
• Do not let the cable touch any parts of your body.
• Only use the extension cable approved for use in the
• working area.
• Do not force the machine for unsuitable work, for example, rough grinding, brushing, etc. Otherwise, dangers and harms will be caused.
• Only use identical replacement parts when servicing.
• Otherwise, risk-free operation can’t be guaranteed.
• The accessories’ allowed speed must be at least the same as the maximum speed of the machine. Or else, they may be broken or cracked when their running speed is go over the machine’s allowed speed.
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• Do not use damaged accessories. Before use, always check whether the accessories are nicked or cracked. For example, to grinding pad, please check the support plate is not cracked. Ensure everybody to be out of the machine’s rotation area and run the machine at maximum speed for one minute, which can fully test the accessories.
• Do not put down the machine when it isn’t stopped completely. Otherwise, you will lose control to the machine.
• Cleaning the exhaust port on your machine in regular.
When working, control the machine rmly with both
hands to ensure safe operation.
• When choosing abrasive disc, please observe the
manufacturer’s specications.
• The machine can be connect to one extension tubes at most.
• We recommend that you always wear industrial safety gloves and safety goggles when working with the Hog Waller.
Wearing close-tting clothes is mandatory.
• Always allow for reaction torque.
• Wear protection mask P2 to protect you from hazardous dusts and choose suitable vacuum cleaner.
PRECAUTION ON USING HOG WALLER
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HOW TO USE HOG WALLER
Before setting up, repair or maintenance of the appliance you must always turn off the operating switch and pull out the mains plug!
Before Initial Operation
• Check if the rated frequency of the mains supply corresponds to the details of the type place.
• Before using the tool, read the instruction book carefully.
6.1 How to Operate
Loosen the lock spanner, take the extension rod to connect with machine [1-1] .
With dust hose and the dustproof ring and connected with the extension rod [1-2]
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6.2 Electronic Control
This machine has the characteristics as below:
Lock-on switch [1-3]
• Adjustable Speed [1-4] Adjust the speed from 800-1700rpm by turning the speed wheel [1-4]. In this way, user can choose a different speed.
HOW TO USE HOG WALLER
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6.3 Replace Abrasive Disc [1-5]
• Insert the hex wrench (size 5) into the hexagonal screw bolt on the sanding pad.
• Hold the Abrasive disc firmly, and then turn the wrench to dismount the pad.
• Install new Abrasive disc by tightening the bolt.
Attention: Only install the correct size abrasive disc.
HOW TO USE HOG WALLER
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6.4 LED [1-7]; [1-8]
LED light,3.8W can work in a dark environment.
LED light can be adjusted on every side.
HOW TO USE HOG WALLER
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6.5 Suction Power Adjustment [1-9]
Clockwise to reduce suction power, counter-clockwise to increase suction power.
HOW TO USE HOG WALLER
6.6 Grinding Adjacent Edges [1-10]
Detachable brush segment can reach up to the adjacent edge with ease.
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6.7 To Change the Dust Hose [1-11]
Loosen the hoop by the screwdriver, take out the dust hose
Counterclockwise rotation of the dust hose [1-12]
HOW TO USE HOG WALLER
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HOW TO USE HOG WALLER
OPERATE THE MACHINE
Do not control the machine’s head.
Hold the machine with both hands.
Before operating the machine, make sure every fastening handle is closed.
Connect the machine to the main power supply.
Before switching on the machine, keep the abrasive disc slightly away from the work surface.
Start the machine for necessary sanding work.
Operate the machine with short length in narrow and awkward area.
Run the machine with medium length for higher walls.
Use the machine with longest length for higher walls.
Do not over-press machine so that to avoid overloading! Press with proper pressure for better grinding effects. Good grinding effects and quality are mainly decided by choosing the right abrasive material.
Once finishing the task, switch off the machine.
6.8 Disassemble the extension rod [1-13]
When disassembling the extension rod, pls must press the limited knob, then take out the extension rod.
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CARE AND MAINTENANCE
Remove the plug from the socket before carrying out any adjustment, servicing or maintenance. Your power tool requires no additional lubrication or maintenance. Always store your power tool in a dry place.
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard. If a fault cannot be rectified, return the mixer to an authorized dealer for repair.
Cleaning
Keep the safety devices, ventilation slots and Motor housing as free of dirt and dust as possible. Clean the unit by rubbing it with a clean cloth or blow it clean using low-pressure compressed air.
We recommend that you always clean the unit immediately after using it.
Clean the unit regularly by rubbing it with a damp cloth and a little soft soap. Do not use cleaners or solvents; these will attack the plastic parts in the unit. You must also ensure that water cannot get into the inside of the unit.
Carbon Brushes
If excessive sparking occurs you must have the carbon brushes checked by a qualified electrician.
Attention! Only a qualified electrician is allowed to change the brushes.
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CORRECTIVE ACTION IN CASE OF FAILURE
(1) The operating switch is switched on, but the motor is not working.
• Wires in the mains plug or in the socket are loose:
Have socket and plug checked or repaired
• The switch is faulty:
Have the switch replaced.
(2) The operating switch is switched on, but unusual noises can be heard, the motor is not working or only very slowly.
• Switch contact has failed:
Have the switch replaced
• Component jammed:
Have the electric tool checked or repaired
• Too much thrust, as a result the motor is dragging:
Use less thrust during the task
(3) Motor gets hot.
• Foreign substances have got inside the motor:
Have the foreign substances removed
• Lack of or contaminated lubrication grease:
Have lubricating grease applied or replaced
• Pressure too high:
Use less thrust during the task
(4) Frequent or strong sparks on the commutator.
• Short circuit on the armature:
Have the armature replaced
• Carbon brushes worn out or jammed:
Have the carbon brushes checked
• Rough running of the commutator:
Have the surface of the commutator cleaned or ground
For your own safety, never remove parts or accessories of the electric tool during operation. In case of fault or damage have the electric tool repaired only by a specialist workshop or by the manufacturer.
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V
Volts
~
Alternating current
n
0
No load speed
Class II tool
Wear Ear Protection
Hz
Hertz
W
Watts
/min or min
-1
Revolutions or reciprocation per minute
To reduce the risk of injury, user must read instruction manual
Wear Eye Protection
Always Wear A Breathing Mask With This Tool
LABELS ON YOUR TOOL (if any)
Do not dispose of in general household waste. Instead dispose of in an environmental way, contact your local recycling center of council for advice. Please take the care of the environment very seriously.
ENVIRONMENTAL PROTECTION
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HOG WALLER PARTS LIST
Part #09-159
Flat Washer
Part #09-3135
Bolt
Part #HW-500
Arbor
Part #HW-3000-DB
Double Strap
Vacuum Bag
Part #HW-3000-GU
Guard Assembly
w/ Bolts
Part
#HW-3000-VA
Vacuum
Assembly
Part #HW-30000-EH
Extended Handle
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Part #HW-001 Disc Wrench -
10mm
Part #11-127
Abrasive Grinding
Disc - Type 28
Part #HW-3000V-H
Vacuum Hose Assembly
Part #HW-3000-VH-B
Vacuum Hose
Assembly B
HOG WALLER PARTS LIST
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WARRANTY REGISTRATION
Contact:
Company:
Address:
City:
Purchased From:
Direct
Distributor:
Fax Warranty Registration form to 740.962.2037 or submit online at www.ezgmfg.com by clicking on “Products” then “Warranty Cards”.
PLEASE COMPLETE THIS WARRANTY CARD, AND RETURN
VIA MAIL, FAX, OR E-MAIL, WITHIN 30 DAYS OF PURCHASE
TO VALIDATE YOUR MANUFACTURER’S WARRANTY
FOR ALL EZG MANUFACTURING PRODUCTS.
WARRANTY PROVISIONS OF THIS MACHINE ARE HANDLED
DIRECTLY THROUGH THE MANUFACTURER.
EZG MANUFACTURING * 1833 North Riverview Road, Malta, OH 43758
PHONE 1-800-417-9272 * Email: warranty@ezgmfg.com * FAX 740-962-2037
State: Zip:
Tel: Fax:
Cell:
Email:
Purchase Date:
Serial No.
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