EZDown EZRL0710 User guide

Page 1
EZDown Reloaded Instruction
– 1st Fitment
RHS and LHS are determined when sitting in the Drivers side of the Vehicle.
Recommended to use rust inhibitor where drilled.
ED0751
ED0554 ED0054
ED0007 ED0758
945998
ED0553
ED00308
ED0754
4486MD
ED0804
ED0711
ED0059
ED0757
ED0756
EZDown Reloaded MERCEDES BENZ X CLASS – RL0710
I
001649
Fit kit on RHS only
Hole 1
Use C - Cable stud to secure G drilling Jig
while drilling pilot hole
Drill hole A & B original hole
NB !! When fitting the cable make sure the swage on cable’s end fitting is facing away from the metal body of vehicle so it does not interfere with metal body of vehicle and scratch paintwork
5,0
End fitting of cable
side view
age
Sw
Cable
Hole 2
Remove panel for easy access
Increase hole
Remove G and C
A
sizes 1 & 2
Hole 1
9,0
Hole 2
A
Remove Cables off RHS
Placing the bracket into the tailgate panel using the metal rod, then once in place break off the handle by twisting the rod.
Hole 2
Hole 1
B
From outside the tailgate panel
A
Ensure Cables are taking Tailgate Load and NOT the Damper.
RL0710
TORQUE – N.m
MERCEDES
17.5N.m±2.7N.m
X CLASS
2016
onwards
GENERAL USE
17.5N.m±2.7N.m
PRODUCT
EZDOWN
RELOADED
REVISION LABOUR
2 20min 17/05/2018 1
www.ezdown.co.za
DATE
NB: After installation please close tailgate gently to ensure that there is no interference with any hardware.
IMPORTANT:
No liability will be incurred by Industrial Specialised Applications company, for injury, death, or property damage caused by a product which has been set up, operated, and/or installed contrary to EZDown installation guide/manual, or which has been subjected to misuse, negligence, or accident, or which has been repaired or altered by anyone other than Industrial Specialised Applications, or which has been used in a manner or for a purpose for which the product was not designed.
PAG E
Page 2
RL0706 TOP VIEW
EZDown Reloaded Instruction
– 2nd Fitment
RHS and LHS are determined when sitting in the Drivers side of the Vehicle.
CAUTION: Do not remove the red bolt from cylinder D until fully installed - if you do you will loose the pre-tention.
CRITICALLY IMPORTANT: The RED bolts must be removed before you open the tailgate after installation. Failure to do this will create irreparable damage and warranty will be void.
Flat bar to be Flush mounted
LHS
against vehicle bin
SIDE VIEW
RL0760
EZDown Reloaded MERCEDES BENZ X CLASS – RL0710
VEHICLE BIN SIDE
TAILGATE SIDE
LHS
RL0702
RL0702
RL0760
RL0170
TAILGATE FLAT SIDE
LHS and RHS Flat bars slide under the existing hinges when tailgate is open. Flush mount bars against vehicle bin
RL0701
RL0707L
LHS
Item C slides under this hinge
Bracket slots into Reloaded Bracket D
RL0170
RL0707R
Position LHS clamps and insert bolts as shown in slide 4.
Repeat slides 3 - 5 for RHS
Only now remove Red as shown.
Fit bracket D to Flat bar A
RHS
Fit bracket D to Flat bar A
VEHICLE BIN SIDE
Flush mount flat bar against vehicle bin
Top view of how LHS looks when full installed
Front view of pod showing how it looks when fitting it over LHS hinge
Front view of pod showing how it looks when fitting it over RHS hinge
LHS
Fasten bolt F as indicated.
Bracket slots into Reloaded Bracket D
Fasten bolt F as indicated.
SHOULD YOU WANT TO INCREASE YOUR PRELOAD OR REINSTALL YOUR PRELOAD IF REMOVED FROM THE VEHICLE PLEASE RETURN BOTH POD CYLINDERS (ITEM G & H) TO YOUR CLOSEST STOCKIST FOR ASSISTANCE
RHS
Only now remove Red as shown.
Top view of how RHS looks when full installed
RL0710
TORQUE – N.m 27N.m±2N.m 15N.m±2N.m
MERCEDES
X CLASS
2016
onwards
GENERAL USE
PRODUCT
EZDown
RELOADED
REVISION LABOUR
2 25min 17/08/2018 2
www.ezdown.co.za
DATE
NB: After installation please close tailgate gently to ensure that there is no interference with any hardware.
IMPORTANT:
No liability will be incurred by Industrial Specialised Applications company, for injury, death, or property damage caused by a product which has been set up, operated, and/or installed contrary to EZDown installation guide/manual, or which has been subjected to misuse, negligence, or accident, or which has been repaired or altered by anyone other than Industrial Specialised Applications, or which has been used in a manner or for a purpose for which the product was not designed.
PAG E
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