Extron Electronics Universal Cable BNC Crimp User Manual
Universal Cable BNC Crimp
r
Termination Instructions
Color-coded
Heat Shrink Tube
Ferrule
Shielding
Plastic
Sleeve
Center
Pin
BNC Plug
Body
1. Slide the appropriate color
(red, green, blue, yellow or
black) heat shrink tube or
BNC strain relief over the
cable, then slide the ferrule
over the cable.
2. Carefully strip the end of
the coaxial cable to expose
the shielding and conductor.
Strip to the dimensions
shown at right.
3. For MHR cable only, slide the
plastic sleeve over the
conductor.
Insert the conductor into the
center pin. For MHR cable
only, set the pin flush against
the plastic sleeve (other BNC
crimp assemblies do not use a
plastic sleeve).
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Inside USA / Canada Only
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Extron USA - E ast
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Inside Europe Only
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1
Colored
Heat Shrink Tube
or
Strain Relief
2
Outer
Insulation
Ferrule
Shielding
MHR Cable
3
Extron Asia
+800.7339.8766
Inside Asia Only
+65.6383.4400
+65.6383.4664 FA X
(9.5 mm)
Stripped Cable
(illustration not to scale)
Extron Japan
+81.3.3511.7655
+81.3.3511.7656 FAX
0.469"
(11.9 mm)
0.375"
Flange
Outer
Insulation
Ferrule
Ferrule
0.094"
(2.4 mm)
Conducto
0.250"
(6.4 mm)
Plastic
Sleeve
Center
Pin
Extron China
+400.883.1568
Inside China Only
+86.21.3760.1568
+86.21.3760.1566 FAX
Extron Middle East
+971.4.2991800
+971.4.2991880 FAX
Color-coded
Heat Shrink Tube
Insulation
Color-coded
Heat Shrink Tube
Color-coded
Heat Shrink Tube
Color-coded
Heat Shrink Tube
Outer
Insulation
Mini HR Cable
Shielding
Ferrule
Outer
Conductor
Mini HR Cable
Shielding
Ferrule
Outer
Insulation
M59 Cable
Shielding
Ferrule
Outer
Insulation
RG59 Cable
Shielding
Ferrule
Outer
Insulation
RG6 Cable
Conductor
Plastic
Sleeve
Conductor
Conductor
Conductor
Center
Center
Center
Pin
Center
Pin
Pin
Pin
Support
Sleeve
Female BNC Plug
Body
Support
Sleeve
BNC Plug
Body
Support
Sleeve
BNC Plug
Body
Support
Sleeve
BNC Plug
Body
Support
Sleeve
68-936-01
Rev. E
05 09
4. Insert the conductor and pin into
4
the crimp tool. Position the center
pin’s flange flush with the edge of
the die in the smaller of the two
crimp chambers of the appropriate
color (see the table, below right).
Crimp the center pin.
If a crimped pin on the
Extron Universal
BNC Crimp Tool
center conductor is loose,
adjust the torque dial by
loosening the screw, rotating
the dial one notch
Tight
counterclockwise, and
tightening the screw.
The crimped connector
Loose
should be cut off and a new connector crimped.
5. Insert the center pin into the
BNC plug body and slide the
5
Cable
MHR
M59
RG59
RG6
Insert the crimped cable
into the BNC body.
Color code
Orange
Purple
Red
Green
exposed shielding over the
support sleeve of the BNC.
Slide the ferrule over the
shielding and against the
BNC body.
Bulk cable part numbers:
MHR-2 (-5) (-6), 500' / 1000'
MHR-2 (-5P) (-6P), 500’ / 1000'
M59-3 (-5) (-6), 500' 22-185 (-127) (-133)-02
RG59, 500' / 1000' 22-145-02 (500
RG59P, 500' / 1000' 22-146-02 (500
RG6-1 (-5), 500' / 1000' 22-098 (-100) (500
RG6P, 500' / 1000' 22-164-02 (500
22-123 (-020) (-128)-02 (500') / -03 (1000
22-129 (-103) (-130)-02 (500') / -03 (1000')
') /
') /
') /
') /
-03 (1000')
-03 (1000')
-03 (1000')
-03 (1000')
6. Use the die’s larger chamber of the appropriate color to
crimp the ferrule.
7. Slide and set the heat shrink tube or BNC strain relief over
the ferrule. Apply heat or glue as indicated.
6
Ferrule - small
diameter flush
with edge of die.
Crimp Ferrule
Apply the glue supplied in the
7
strain relief kit to the relief.
Install Strain
Relief
Heat Shrink Tubing
or
Heat shrink/strain relief part numbers:
Heat shrink (MHR), 1' 39-(Red010)(Grn011)(Blu012)(Ylo013)(Blk018)-03
MHR strain reliefs, qty. 50 70-089-(R01)(G02)(B03)(Y04)(B05)
M59 strain reliefs, qty. 50 70-119-(R01)(G02)(B03)(Y04)(B05)
M59 strain reliefs, qty. 50 (Assorted06)(White07)
Heat shrink (M59/RG59/RG6), 1' 39-(R024)(G025)(B026)(Y027)(B003)-03
')
Crimp connector part numbers:
BNC male MHR, qty. 50 100-250-01
BNC female MHR, qty. 50 100-253-01
BNC male M59, qty. 50 100-263-01
BNC male RG59, qty. 50 100-257-01
BNC male RG6, qty. 50 100-260-01
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