Extron Electronics Mini HR Cable BNC User Manual

Mini HR Cable BNC Termination Instructions

BNC Plug Body

Support

Sleeve

Center

Pin

Conductor

1. Check if the correct die is installed
in the crimp tool. See the Mini-HR
profile drawing at right.

2. Slide the color coded heat
shrink tube or BNC strain relief
over the cable, then slide the
ferrule over the cable.

3. Carefully strip the end of
the coaxial cable to
expose the shielding and
conductor, as shown at
right.

4. Insert the conductor into
the center pin.

Extron Electronics, USA

1230 South Lewis Street
Anaheim, CA 92805
USA

www.extron.com

714.491.1500
Fax [phone]

Shielding

Extron Electronics, Europe

Beeldschermweg 6C
3821 AH Amersfoort
The Netherlands
+31.33.453.4040
Fax [phone]

Ferrule

Outer

Insulation

Color-coded

Heat Shrink Tube

Mini HR Die

Center Pin

4

Extron Electronics, Asia

135 Joo Seng Road, #04-01
PM Industrial Building
Singapore 368363
+65.6383.4400
Fax [phone]

3/32" (2.4 mm)

Conductor

15/32"

3

(11.9 mm)

3/8"

Outer
Insulation

Shielding

1/4"

(6.4 mm)

(9.5 mm)

Stripped Cable

(do not scale from illustration)

5

Center Pin - flange flush
with edge of die

Crimp Center Pin

Extron Electronics, Japan

Daisan DMJ Building 6F
3-9-1 Kudan Minami
Chiyoda-ku, Tokyo 102-0074 Japan
+81.3.3511.7655
Fax [phone]

68-668-01

Rev. A

Printed in the USA

05 02

5. Insert the conductor and pin

BNC Plug Body

6

into the crimp tool. With the
flange on the center pin flush
with the edge of the die, use
the die’s smaller chamber to crimp the center pin.

7

6. Insert the center pin into the BNC plug body
and slide the exposed shielding
over the support sleeve of the
BNC.

8

Crimp Ferrule

7. Slide the ferrule over the
shielding and against the
BNC body.

8. Use the die’s larger chamber
to crimp the ferrule.

9

Heat shrink tube

9. Slide and set the heat shrink
tube or BNC strain relief over the ferrule.

or

Related tools and parts list:

Crimp tool/mini HR die .................. 100-045/100-009-01

Recommended
glue

Install strain relief

BNC-5/6 Mini HR cable, bulk, 1000’ ....... 22-020/128-03

Plenum BNC-5/6 Mini HR cable, bulk, 1000’ ..................................................... 22-103/130-03

BNC Male Mini HR crimp connectors (qty. 50) ......................................................... 100-074-51

R, G, B, Y, black, or assorted strain reliefs (qty. 50) ...................... 70-089-01, 02, 03, 04, 05, 07