Extron Electronics HR Cable BNC User Manual

HR Cable BNC Termination Instructions

BNC Plug Body

Support

Sleeve

Center

Pin

Conductor

1. Slide the color coded heat shrink tubing
over the cable, then slide the ferrule over the
cable. See the top diagram.

2. Carefully strip the end of the
coaxial cable to expose the
shielding and inner conductor,
as shown at right.

3. Insert the center
conductor into the center
pin.

4. Insert the conductor and
pin into the crimp tool
with the appropriate die.

Shielding

Outer

Insulation

Ferrule

Center Pin

3

Color-coded

Heat Shrink Tube

3/32" (2.4 mm)

Conductor

15/32"

2

(11.9 mm)

3/8"

Outer
Insulation

Shielding

1/4"

(6.4 mm)

(9.5 mm)

Stripped Cable

(do not scale from illustration)

4

Center Pin - flange flush
with edge of die

Crimp Center Pin

Extron Electronics, USA

1230 South Lewis Street
Anaheim, CA 92805
USA

www.extron.com

714.491.1500
Fax [phone]

With the flange on the center

Extron Electronics, Europe

Beeldschermweg 6C
3821 AH Amersfoort
The Netherlands
+31.33.453.4040
Fax [phone]

5

BNC Plug Body

pin flush with the edge of the
die, use the die’s 0.044” crimp
chamber (the smallest
chamber) to crimp the center pin.

5. Insert the center pin into the BNC plug body
and slide the exposed shielding
over the support sleeve of the
BNC.

6. Slide the ferrule over the
shielding and against the
BNC body.

7. Using the die’s 0.240” crimp
chamber (the middle
chamber), crimp the ferrule.

8. Slide the heat shrink tubing over the ferrule
and use a heat gun to set the heat shrink.

Extron Electronics, Asia

135 Joo Seng Road, #04-01
PM Industrial Building
Singapore 368363
+65.383.4400
Fax [phone]

Extron Electronics, Japan

Daisan DMJ Building 6F
3-9-1 Kudan Minami
Chiyoda-ku, Tokyo 102-0074 Japan
+81.3.3511.7655
Fax [phone]

6

7

Crimp Ferrule

Heat Shrink Tubing

8

68-624-01

Rev. A

Related tools and parts list:

Crimp tool/die ............................................................. 100-045/046-01

Six conductor High Resolution, bulk, 500’ ............. 22-124-02

Male BNC HR connectors (qty. 30) ........................... 100-404-51

R, G, B, black, Y heat shrink HR/SHR, 1’ precut ... 39-024, 025, 026, 003, 027-03