Extreme marquees CREST Instructions Manual

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WARNING READ INSTRUCTIONS CAREFULLY BEFORE USE
6m x 12m CREST INSTRUCTIONS
Recommended procedure below. For safety reasons it is recommended that four persons set up any marquee.
Ensure area is free from any sharp objects & overhead objects.
This is a feature image and not specific to the order.
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6m x 12m CREST INSTRUCTIONS
DO85655 - Solbrew - Solomon BreweriesLtd
23/03/2017
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No. Item No. Item
A001 Girder A013B Inner Connector of Fabric Controlling Bar B
A002 Left & Right Pole A014 Round Fabric Controlling Bar of Sidewall
A003 Tie-in A015 Round Fabric Controlling Bar of Gable Sidewall
A004 Square Tube A016 Groundwork of Left and Right Pole
A005 Side Purline A017 Groundwork of Gable Pole
A006 Side Purline of Gable A018 Screw of Fabric Controlling Bar
A007 Pole of Gable A019 Cable Wire
A008 Cross Strut B001 Roof Covering
A011 Fabric Controlling Bar of Roof Covering B002 Gable Fabric
A012 Fabric Controlling Bar of Gable B004 Sidewall on Two Length Sides
A013A Inner Connector of Fabric Controlling Bar A B005 Sidewall on Two Width Sides
Foot Plate
Tension Bar
Bottom Wall Bar
Wire Cable
Tension Bar
Foot Plate of Gable Pole
Bottom Wall Bar
Roof Beam
Cross Base
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6m x 12m CREST INSTRUCTIONS
DO85655 - Solbrew - Solomon BreweriesLtd
23/03/2017
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6m x 12m CREST INSTRUCTIONS
DO85655 - Solbrew - Solomon BreweriesLtd
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6m x 12m CREST INSTRUCTIONS
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As shown in the figure, find the position of each groundwork. Since the groundwork of the tent is fixed with the pole, so don’t need to fix the groundwork on the ground at the begging. When the tent finish the installation, use steel nails or expansion bolt or loading plate to fix it.
Distribution Diagram of Groundwork
Distance is from middle to middle
As shown in the figure, find the position of each footplate. Since the footplate of the marquee is fixed to the pole, you don’t need to fix the footplate to the ground at the beginning.
When the tent installation is finished, use the steel pins or expansion bolt or loading plate to fix the marquee.
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6m x 12m CREST INSTRUCTIONS
DO85655 - Solbrew - Solomon BreweriesLtd
23/03/2017
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Fixing on the ground
1. Fasten all footplates to the ground with expansion bolts.
2. The distance between foot plates is per drawing Distribution Diagram of
Groundwork
1. Fasten all groundwork to ground by expansion bolts.
2. Fix tent partly shows as picture in right. The space between part is 3m.
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6m x 12m CREST INSTRUCTIONS
DO85655 - Solbrew - Solomon BreweriesLtd
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For Cable Wire
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6m x 12m CREST INSTRUCTIONS
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6m x 12m CREST INSTRUCTIONS
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6m x 12m CREST INSTRUCTIONS
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6m x 12m CREST INSTRUCTIONS
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6m x 12m CREST INSTRUCTIONS
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Assembly Drawing of Structure
1. Once the all frame sections have been assembled. Lift Frame 1 up into the upright position.
2.Lift Frame 2 up while keep first section upright. (for safety reasons three to four installers required to support the sections whilst being installed, ropes are included for bracing) ( See Drawing 1)
3.Connect Frame 2 to frame 1 by installing the cross braces, fasten the cross braces on to the uprights using the fastening points. ( See Drawing 3)
4. Attach side purlins to Frame 1 and then attach Frame 2. Fasten square tubes to girders of Frame 1 and Frame 2. (Drawing 2)
5. Lift remaining frame sections and repeat assembly process.
6. Fasten the remaining braces when frame is assembled.
7. Fix wire cable between Frame 1 and 2 on roof beams in a cross section. (Drawing 3)
For more detail refer to the following pages.
Assembly Drawing of Structure
1.List Piece 1 up after all parts of it has been connected to each other.
2.List Piece 2 up while keep piece upright. (Support the poles by three or four installers) (Drawing 1)
3.Connect Piece 2 to Piece 1 by cross struts and fasten them to the right part of Piece 1 and Piece 2.
4.Fix side purline. Fasten square tubes to girders of Piece 1 and Piece 2. (Drawing 2)
5.Lift Piece 3, then connect it to the unit of Piece 1 and Piece 2 by side purlines and square tubes. List the rest Pieces up and fix them one by one in the same way.
6.Fasten the rest four struts when l ast piece is set up.
7.Fix wire cable in the first room and last one. (Drawing 3)
Drawing 1
Drawing 2
Drawing 3
Assembly Drawing of Structure
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6m x 12m CREST INSTRUCTIONS
DO85655 - Solbrew - Solomon BreweriesLtd
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6m x 12m CREST INSTRUCTIONS
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6m x 12m CREST INSTRUCTIONS
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Assembly Drawing of Fabric
Roof Covering Fabric
Unpack the Roof-Cover and put it onto a ground to avoid it getting dirty or damaged;
Throw 2 pieces of Setup-Ropes over the one bay of the frame;
Tie one end of one rope onto the “D” ring at the corner of the roof cover. Repeat on other roof fabric.
Lift the Roof-Cover up to the eaves and feed the Keder track rope into the grooves of the Roof-Beams
Slowly slide the Roof-Cover into the bay by pulling on the other end of each rope. Care is required to ensure that the ropes are pulled uniformly and together;
Pull until the Roof-Cover reaches the opposite eaves; taking care not to drag the sheet on the ground.
Repeat the procedure until all Roof-covers have been pulled on.
CAUTION: Roof-Cover has to be completely inserted into the groove of the Roof-Beam.
Gable Fabric
Divide the Gable cover in to two pieces;
Pulling each triangle up the Keder grooves.
Connect the two triangles together with the chords.
Assembly Drawing of Fabric
Gable Fabric
1..One installer on the roof carefully
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6m x 12m CREST INSTRUCTIONS
DO85655 - Solbrew - Solomon BreweriesLtd
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Side Fabric
1.Select gable sidewall fabric apart from the rest sidewall fabric, whose width is about 5m.
2.Put the sides of sidewall fabric in the channels in poles. (The side with plastic buckles should be in the top side)
3.Put fabric buckles to relative side purline.
4.Zip up the slide fastener in the center of each piece of sidewall fabric.
Assembly Drawing of Fabric
Wall Fabric
1.Select walls for the Front and Rear, width could be different to the side walls. Put wall to the side.
2. To attach the walls to the frame
2.1) Select the inside and outside of wall. Top of the wall has the round tracking.
2.3) Working from top of the frame to the ground. Insert the side wall into the upright post tracking.
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6m x 12m CREST INSTRUCTIONS
DO85655 - Solbrew - Solomon BreweriesLtd
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Tensioning the Roof Covers & Triangle Covers
Once all Roof-Covers and Gable Ends attached, simply slide in the Tension-Bars into the pocket of the Roof-Cover and Gable-Triangle cover.
Then, fix the connection of the Tension-Bar by tensioning the rigging screws as below drawing.
Side Triangle
Side Triangle
Roof Cover
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Assembly Drawing of Fabric Bottom of Wall Bar
Sliding the steel bars into the bottom the wall panels and then fix to uprights.
As per the below illustrations 1 and 2.
Step 8
As show in Drawing 1, infix the Fabric Controlling Round Bar to the hole, after all completed; use screw to fasten it as show in Drawing 2.
Assembly Drawing of Fabric Controlling Round Bar
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Caution
1. Don’t put heavy items on the components when they are being transported.
2. The PVC should be cleaned with neutral detergent other than any acidic or alcohol solutions. Only pack the pvc when it is dried thoroughly
3. Keep the storage house clean and dry, and check the goods regularly when the tent has not been used for a long time.
4. Choose the appropriate method of ground fixings according to the type of surface.
A. Concrete ground(the thickness of concrete layer should be not be less than 17cm),expansion bolt M16x100 is suggested.
B. Grass or Sand , Steel Pins are suggested.
C. DO NOT USE Expansion bolts and steel nails on grass or sand surfaces. Foot Weight plates are suggested and the correct use of weight as per Engineering Certificates.
5. Wind rating as per engineering certificate, please review for weather conditions.
6. If in snowy areas please remove snow when more then 10cm thick.
7. Do not attach roof and wall fabric until frame is assembled and secured.
8. When the marquee is in use, do not leave your marquee unattended.
9. When the Marquee is use and if part of the structure looks damaged or not fit for purpose the marquee should be dismantled at once for safety reasons.
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DO85655 - Solbrew - Solomon BreweriesLtd
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Assembly of Door
1. Put the top end of the door pole into the channel of side purlin. See picture 1.
2. Fix the door frame to the first door pole which was just fitted, then fasten the screw.
3. Put the fabric of the door to the right place according to picture 3.
4. Fix the second door pole according to what shows on picture 4.
5. Fix left sidewall of door. The door can be fixed to tent before or after the sidewall of tent has been fixed.
NOTE: The drawing is for reference only, the actual item is the standard.
1
2
3
4
5
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Assembly of Roof Lining
1. Spread out the lining. Install the snap clips in the middle of the lining fabric. See Drawing A. One person on a ladder/ scaffolding or cherry picker. Put snap clips into channel of the square tube on the highest part of the roof. Keep the space between each snap clip evenly spaced.
2. Install the snap clips on each end of the lining and put the snap clips into the channel of side purlin. See drawing C. Do the same of the girder side.
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Assembly of Gable Lining
Spread the gable lining, then put the snap clips of side lining into the channel girder.
See drawing D.
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6m x 12m CREST INSTRUCTIONS
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Assembly of Side Lining
Spread the side lining, then put the snap clips of the side lining into channel on the other side of purlin.
See drawing E.
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6m x 12m CREST INSTRUCTIONS
DO85655 - Solbrew - Solomon BreweriesLtd
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