www.expandarange.com
instruction manual
™
expandakabi n
What you will find in your Expandakabin pack:
Box of M8 + M12 Washers, nuts and bolts
The tools that you will need:
13mm Spanner
19mm Socket set
Notes for assembly:
1. For the best results, assemble the Expandakabin on level ground so as to avoid bending
of the chassis and complications with the aligning of the panels.
2. On initial assembly, only hand-tighten all nuts and bolts, when assembly is complete
tighten all nuts and bolts with your socket spanner.
3. Retain all parts if demounting.
Notes after assembly:
1. You can return the Expandakabin back to it’s original flat pack form at any time.
2. Expandakabin is not designed to be stacked when it is assembled.
3. You can lift the Expandakabin by crane or forklift.
Fixings:
Floor:
1 x Chassis
Parts:
4 x Corner Posts
11 x wall panels (3 half panels, 8 full size panels)
5 x roof panels
1 window panel
1 x door panel
8 x panel insertion pieces (wood and plastic)
1 x roof cap
a. Exandakabin arrives flat-packed.
Position the flat pack unit in the place that
you wish to assemble it, or un pack the
contents and then position the chasis in
your preferred site.
b. Undo and remove the 4 lifting points
using your 19mm spanner (retain these
for future use).
c. Remove the top
panel (roof).
d. Unpack the contents, retain packaging
for future use (if you want to demount the
Kabin).
e. Unpack and place aside all of the
panels ready for use, remove all of the
packaging materials.
f. Site the chassis where you want to
assemble the kabin, check that the
floor is level with a spirit-level, this is
crucial for the smooth assembly of the
unit.
1. Unpacking:
d. Line up the wall panels into the groove
and slide into position, repeat this with the
remaining wall panels.
2. Corner Post and Wall Assembly
c. Screw in, but don’t tighten completely,
yet.
a. Attach the corner post inners and
tighten using 19mm bolts.
b. Align and fit the 4 corner outerposts,
using the self tapping bolts, 4 for each
corner.
c. You are now ready to insert the wall
panels.
e. Insert a single wooden
batten between each wall
panel.
f. Then insert ‘H’ Section
joining strip, insert at the
top of 2 joining panels...
...and then pull all of the way
down into position.
a. Continue this procedure for the
remaining panels, including the door and
window panels.
3. Walls, door and window panels
a. Now that all of the wall, door and
window panels are in place, it is time to
fit the ceiling retention bars.
The ceiling retention bars fit on top of the
wall panels, fixing into their fixing holes
at each corner, check that the panels
are firmly in position to make sure that
the holes line up for easy fitting of the
retention bars.
4. Roof fitting - retention bars
a. Lift the panels into position, onto the
ceiling retention bars retainging lip
5. Roof fitting - ceiling panels
b. Insert the wooden batten and
‘H’ Sections
c. Slide the final panel into position
b. Seal all joints of the roof with the silver
tape.
d. Fit the lifting eyes to each corner to hold
the roof in situ.
Your Expandakabin is now ready for use. We trust it will give you many years of service.
7. The Expandashelta is now ready for use
Lifting
Your assembled Expandakabin can be lifted by crane using the lifting eyes or by forklift.
You can extend the kabin at any time. Contact your distributor for details.
a. The roof is now ready to have the roof
cap fitted.
c. Lift the roof onto the kabin and
manoevre until it clicks into position.
6. Roof capping and finishing
d. Fit the door handle
Note: Model shown has an optional added window panel
Electric packs, including: heater, light, cabling, fusebox, switches, trunking and sockets
Window security grille
The Expandakabin has various access
ories, these include:
8. Accessories
Linking kits.
Units can be linked at any time, end to
end or side by side to create large areas
of accommodation.
Door with glazed panel
Note:
Additional window, door and replacement panels can be ordered at any time.
To see more products in the Expandarange, visit: www.expandarange.com
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