Extraflame LUCREZIA IDRO LCD User Manual

LUCREZIA IDRO LCD USER MANUAL
ENGLISH/INGLESE
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We thank you for having chosen our company; our product is a great heating solution developed from the most advanced technology with top quality machining and modern design, aimed at making you enjoy the fantastic sensation that the heat of a ame gives, in complete safety.
Extraame S. p. A.
Warnings ..................................................................................................................................................................................5
safety ........................................................................................................................................................................................ 5
HydraULiC systeM .................................................................................................................................................................. 6
InstallatIon and safety devIces................................................................................................................................................................................. 6
safety devIces for closed vessel system ............................................................................................................................................................. 6
dIstances of safety devIces accordIng to the standard ........................................................................................................................ 6
type of systeM ........................................................................................................................................................................7
closed vessel system .......................................................................................................................................................................................................... 7
safety valves ............................................................................................................................................................................................................................. 7
closed expansIon vessel ................................................................................................................................................................................................... 8
commIssIonIng checks ....................................................................................................................................................................................................... 8
automatIc thermostatIc mIxer valve (mandatory) ....................................................................................................................................... 8
HydraULiC systeM basiC LayoUt .......................................................................................................................................9
instant doMestiC Hot Water prodUCtion kit ........................................................................................................... 10
stove posItIonIng ................................................................................................................................................................................................................10
rearM ....................................................................................................................................................................................... 10
tHerMo-prodUCts featUres ............................................................................................................................................ 10
safety deviCes ...................................................................................................................................................................... 11
instaLLation .......................................................................................................................................................................... 11
InstallatIons allowed ....................................................................................................................................................................................................12
InstallatIons not allowed .......................................................................................................................................................................................... 12
connectIon to the smoke evacuatIon system .................................................................................................................................................12
smoke channel or fIttIngs ...........................................................................................................................................................................................12
chImney or IndIvIdual flue ...........................................................................................................................................................................................13
chImney cap .............................................................................................................................................................................................................................14
connectIon to external aIr Inlets .........................................................................................................................................................................15
InsulatIon, fInIshIngs, coverIng and safety recommendatIons ......................................................................................................15
peLLets and feeding ...........................................................................................................................................................15
ControL board .....................................................................................................................................................................16
dIsplay Icons key ..................................................................................................................................................................................................................16
generaL MenU .......................................................................................................................................................................17
BasIc InstructIons .............................................................................................................................................................................................................17
tHe reMote ControL ........................................................................................................................................................... 18
enaBle delayed swItch-off ...........................................................................................................................................................................................18
type and replacement of BatterIes ........................................................................................................................................................................18
CoMMissioning settings ...................................................................................................................................................19
adjustIng the tIme, day, month and year ............................................................................................................................................................19
adjustIng the language .................................................................................................................................................................................................19
operation and LogiC ..........................................................................................................................................................20
additionaL tHerMostat ....................................................................................................................................................21
addItIonal thermostat functIonIng wIth stBy actIve.............................................................................................................................21
addItIonal thermostat functIonIng wIth stBy deactIvated...............................................................................................................21
addItIonal thermostat InstallatIon ....................................................................................................................................................................21
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MenU strUCtUre ................................................................................................................................................................... 22
set power .................................................................................................................................................................................................................................23
set temperature ....................................................................................................................................................................................................................23
set adjustments ..................................................................................................................................................................................................................23
enaBle chrono.......................................................................................................................................................................................................................23
pellet regulatIon ................................................................................................................................................................................................................23
user menu ..................................................................................................................................................................................................................................24
chrono ........................................................................................................................................................................................................................................24
programmIng example .....................................................................................................................................................................................................25
adjustIng language ..........................................................................................................................................................................................................26
dIsplay .........................................................................................................................................................................................................................................26
reset ..............................................................................................................................................................................................................................................26
otHer fUnCtions ..................................................................................................................................................................26
aIr dIscharge ..........................................................................................................................................................................................................................26
CLeaning Under User's responsibiLity.........................................................................................................................27
roUtine MaintenanCe .......................................................................................................................................................28
dispLays ..................................................................................................................................................................................30
aLarMs ....................................................................................................................................................................................31
Warranty Conditions ....................................................................................................................................................... 32
5
WARNINGS
The instruction manual is an integral part of the product: make sure that it always accompanies the appliance, even if transferred to another owner or user or if transferred to another place. If it is damaged or lost,request another copy from the area technician. This product must be intended for the use it has been specically made for. The manufacturer is exempt from any liability, contractual and extracontractual, for injury/damage caused to persons/animals and objects, due to installation, adjustment and maintenance errors and improper use. Installation must be performed by qualied sta, which assumes complete
responsibility for the denitive installation and consequent good functioning of the product installed. It is necessary to bear in mind all laws and national, regional, provincial and town council Standards present in the country the appliance has been installed. Extraame S.p.A. cannot be held responsible for the failure to comply with such precautions.
After removing the packaging, ensure that the content is intact and complete. Otherwise, contact the dealer where the appliance was purchased from. All electric components that make up the product must be replaced with original spare parts exclusively by an authorised after­sales centre, thus guaranteeing correct functioning.
SAFETY
 The stove must not be used by persons (including children) with reduced physical, sensorial and mental capacities or who
are unskilled, unless they are supervised and trained regarding use of the appliance by a person responsible for their safety.
 Children must be monitored to ensure they do not play with the appliance.  Do not touch the stove when you are barefoot or when parts of the body are wet or humid.  The safety and adjustment devices must not be modied without the authorisation or indications of the manufacturer.  Do not pull, disconnect, twist electric cables leaving the stove, even if disconnected from the electric power supply mains.  It is recommended to position the power supply cable in a way that it does not come into contact with hot parts of the
appliance.
 The power supply plug must be accessible after installation.  Do not close or reduce the dimensions of the airing vents in the place of installation. The airing vents are indispensable
for correct combustion.
 Do not leave the packaging elements within reach of children or unassisted disabled persons.  The hearth door must always be closed during normal functioning of the product.  When the appliance is functioning and hot to the touch, especially all external surfaces, attention must be paid  Check for the presence of any obstructions before switching the appliance on following a prolonged standstill period.
 The stove has been designed to function in any climatic condition (also critical). In particularly adverse conditions (strong wind, freezing) safety systems may intervene that switch the stove o. If this occurs, contact the technical after-sales service and always disable the safety system.
 If the ue should catch re, be equipped with suitable systems for suocating the ames or request help from the re service.
 This appliance must not be used to burn waste
 Do not use any inammable liquids for ignition
 During the lling phase do not allow the bag of pellets to come into contact with the product
 The majolicas are top quality artisan products and as such can have micro-dots, crackles and chromatic imperfections. These features highlight their valuable nature. Due to their dierent dilation coecient, enamel and majolica produce crackling, which demonstrate their eective authenticity. To clean the majolicas, it is recommended to use a soft, dry cloth. If a detergent or liquid is used, the latter could penetrate the crackles, thereby making them show more.
ROUTINE MAINTENANCE
Based on the Decree 22 January 2008 n°37 art.2, routine maintenance means interventions aimed at reducing degradation from normal use, as well as dealing with accidental events entailing the need of rst interventions, which however do not modify the structure of the system upon which one is intervening or its intended use according to the prescriptions foreseen by technical standards in force and by the manufacturer's use and maintenance booklet.
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HYDRAULIC SYSTEM
Certain concepts referring to the Italian UNI 10412-2 (2009) Standard are described in this chapter. As previously described, when installing, all national, regional, provincial and town council Standards in force provided by the country in which the appliance has been installed must be complied with.
During installation of the stove it is MANDATORY to adjust the system with a manometer in order to display the water pressure.
INSTALLATION AND SAFETY DEVICES
The installation, relative system connections, commissioning and inspection of correct functioning must be carried out perfectly, in full compliance with Standards in force, national, regional and municipal, as well as these instructions. For Italy, installation must be carried out by professionally authorised sta (Ministerial Decree dated 22.01.08 n°37).
Extraame S.p.A. declines all responsibility for damage to objects and/or persons caused by the system.
SAFETY DEVICES FOR CLOSED VESSEL SYSTEM
According to the UNI 10412-2 (2009) Standard in force in Italy, the closed systems must have: safety valve, pump control thermostat, acoustic alarm activation thermostat, temperature indicator, pressure indicator, acoustic alarm, regulation automatic circuit breaker switch, automatic circuit breaker block switch (block thermostat), circulation system, expansion system, safety dissipation system incorporated with the generator with thermal safety valve (self-activated), whenever the appliance does not have a temperature self-adjustment system.
DISTANCES OF SAFETY DEVICES ACCORDING TO THE STANDARD
The temperature safety sensors must be in place on the machine at a distance no greater than 30 cm from the ow connection. Whenever the generators lack a device, those missing can be installed on the generator ow pipe, within a distance no greater than 1m from the machine.
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TABLE OF SAFETY DEVICES FOR CLOSED VESSEL SYSTEM AND NOT PRESENT IN THE PRODUCT
Safety valve
R
Pump control thermostat (it is managed by the water probe and the board program)
R
Acoustic alarm activation thermostat
Water temperature indicator (display)
R
Pressure indicator
Acoustic alarm
Regulation automatic circuit breaker switch (managed by board program)
R
Minimum and maximum pressure pressure switch
R
Water overheating automatic circuit breaker switch (block thermostat)
R
Circulation system (pump)
R
Expansion system
R
SAFETY DEVICES
CIRCUIT BOARD:
Intervenes directly by sending the product into alarm conditions until complete cooling, in the case of: breakage of ue gas motor, pellet feed motor breakage, black out (if more than 10 seconds), no ignition
FLOW SENSOR:
In the event of inadequate ow, it takes the machine to alarm conditions
F2.5 A 250V FUSE STOVES:
Protect the machine from violent current drops
85 CALIBRATED MECHANICAL BULB WITH MANUAL REARM: Intervenes by blocking fuel feed whenever the pellet tank t° reaches the limit of 85°C. Rearm must be performed by qualied sta and/
or the manufacturer's technical after-sales assistance.
100°C CALIBRATED MECHANICAL BULB WITH MANUAL REARM:
Intervenes by blocking the fuel feed whenever the t° of the water inside the product is near to 100°. Rearm must be performed by
qualied sta and/or the manufacturer's technical after-sales assistance.
MINIMUM AND MAXIMUM PRESSURE SWITCH: Intervenes in the event of inadequate water pressure. Rearm must be performed by qualied sta and/or the manufacturer's technical after-sales assistance.
MECHANICAL AIR PRESSURE SWITCH:
Blocks the pellet in the event of insucient depression
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COMPONENT DISTANCE
Temperature safety sensors On the machine or not exceeding 30 cm
Missing devices because not as per standard Not exceeding one metre, on the ow pipe
The domestic heating appliances with automatic feeding must: be supplied with a fuel block thermostat or be supplied with a cooling circuit set-up by the appliance manufacturer. The cooling circuit must be activated by a heat safety valve such to guarantee that the limit temperature set by the Standard is not exceeded. Connection between the power supply unit and the valve must be free from interceptions. The pressure upstream from the cooling circuit must be at least 1.5 bar.
TYPE OF SYSTEM
There are two dierent types of system:
 Open vessel system and closed vessel system.
The product has been designed and realised to work with closed vessel systems.
CLOSED VESSEL SYSTEM
System in which the water it contains is not in direct or indirect communication with the atmosphere. Generally, the closed vessel system has one of the following expansion vessels:
 Pre-loaded closed expansion vessel with membrane impermeable to the passage of gases.
 Automatic closed expansion system with compressor and membrane impermeable to the passage of gases.
 Automatic closed expansion system with transfer pump and membrane impermeable to the passage of gases.
 Expansion system without diaphragm.
GENERALITY
The closed systems must have:
 Safety valve
 Pump control thermostat
 Acoustic alarm activation thermostat
 Temperature indicator
 Pressure indicator
 Acoustic alarm
 Adjustment automatic circuit breaker switch
 Automatic circuit breaker switch (block thermostat)
 Circulation system
 Expansion system
 Safety dissipation system incorporated with the generator with thermal safety valve (self-activated), whenever the appliance does not have a temperature self-adjustment system
SAFETY VALVES
The load capacity of the safety valve must allow the discharge of a quantity of vapour, not lower than: Q / 0.58 [kg/h] where: Q is the useful outlet power to the generator water expressed in kilowatt. The diameter of the minimum net transversal section of the valve inlet must not be lower than 15 mm. The valve load pressure, equal to the calibration pressure, increased by the overpressure, cannot exceed the maximum exercise pressure of the heat generator. The designer must check that the maximum pressure existing in every point of the system, does not exceed the maximum exercise pressure of its every component . The safety valve must be connected to the highest part of the heat generator or outlet pipes, immediately near the generator. The length of the pipes route included between the attachment to the generator and the safety valve must not be more than 1 m. The connection piping of the safety valve to the heat generator must not be traceable and must not present, in any point, a
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2
3
8
smaller section than the inlet of the safety valve or the sum of the inlet sections in case of more valves heading a single pipe. The discharge piping of the safety valve must be realised in order not to prevent the regular functioning of the valves and not to cause damages to persons; the discharge must ow immediately near the safety valve and be accessible and visible. The diameter of the discharge piping must not however be lower than that of the outlet connection of the safety valve. For diameter of outlet connection it is intended the minimum internal diameter on the valve outlet upstream of the eventual internal threading.
CLOSED EXPANSION VESSEL
Warnings: check that the preload of the expansion vessel is set to 1.5 bar.
The vessel maximum exercise pressure must not be lower than the calibration pressure of the safety valve, increased by overpressures, characteristic of the same valve, bearing in mind the eventual level dierence between vessel and valve and the pressure generated by the functioning of the pump. The capacity of the expansion vessel/s is evaluated depending on the total system capacity as results from the project. The closed expansion vessels must comply with the dispositions regarding the planning, manufacturing, evaluation of conformity and use for pressure appliances. Intercepting objects or section decreases must be inserted/practiced on the connection piping, which can be constituted by system portions. The insertion of a three­way intercepting valve which allows connection between the vessel and the atmosphere for maintenance operations, is allowed. Such device must be protected against accidental manoeuvres. The connection pipe must be realised in order not to present scales or deposits storage points. In case of more heat generators which feed the same system or the same secondary circuit, each heat generator must be connected directly to the expansion vessel or system expansion vessels unit, altogether dimensioned for the total volume of water contained in the same system or the same independent circuit. Where it is necessary to separate the individual heat generator from the expansion vessel or expansion vessels unit, a three-way tap must be applied on the connection piping between the generator and the vessel, in order to ensure, in every position, the connection of the generator with the expansion vessel or with the atmosphere. The expansion vessels, the connecting pipes, the bleed pipes and drain pipes must be protected from freezing, where this phenomenon occurs. The solution used for this purpose is described in the design.
COMMISSIONING CHECKS
Before connecting the boiler: a) wash all system piping in order to remove any residues which might compromise the correct functioning of certain system components (pumps, valves, etc.). b) check to verify that the ue has adequate draft, is not narrowed and that other appliances do not discharge into the ue. This is to prevent unexpected power increases. Only after this control can the ue tting be mounted between the boiler and the ue. A check of the connections with pre-existing ues is recommended.
AUTOMATIC THERMOSTATIC MIXER VALVE MANDATORY
The automatic thermostatic mixing valve nds applications in solid fuel boilers as it prevents cold water return into the exchanger.
Routes 1 and 3 are always open and, together with the pump installed on the return, they guarantee water circulation inside the biomass boiler exchanger.
An elevated return temperature, allows eciency improvement, reduces formation of combustion product condensation and prolongs the boiler life span.
Valves on the market have dierent calibrations. Extraame advises use of 55°C model with 1" hydraulic connections. Once the valve calibration temperature is reached, route 2 is opened and the boiler water goes to the system via the ow.
Valve sold as an accessory (optional)
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T2
T1
T3
A
B
AUX
STBY
1 2
3
SI
T
M
S
G
VB
VMTA
9
HYDRAULIC SYSTEM BASIC LAYOUT
NOTA BENE:
the drawing in the gure is an example.
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KEY
A Primary air inlet Ø 60mm
B Smoke exhaust outlet Ø 120mm
C Pump (in the models envisioned) 1/2 "
T1 3 bar safety drain 1/2 "
T2 Boiler ow/output 1"
T3 Boiler return/inlet 1"
M Manometer
T Thermometer
G Filling system
S Safety valve discharge
VB Balance valve
YES System exhaust
VMTA Thermostatic mixer valve 55°C
IT IS RECOMMENDED TO CONSULT THE TEMPLATES MANUAL AT FOR FURTHER INFORMATION RELATIVE TO THE HYDRAULIC CONNECTIONS, AIR INTAKE/FLUE EXHAUST AND DIMENSION SPECIFICATIONS OF THE PRODUCT IN QUESTION.
0,0 0,5 1,0 1,5 2,0
2,5
0
1
2
3
4
5
6
85°C
100°C
10
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INSTANT DOMESTIC HOT WATER PRODUCTION KIT
WARNINGS: if the instant hot water production kit is to be used, contact the company technical after-sales service.
STOVE POSITIONING
For correct product functioning, it is recommended to position it in a way that it is perfectly level, with the aid of a spirit level.
*Content of water in the system in addition to that of the thermo product that can be managed with the integrated expansion vessel. An additional expansion vessel must be installed for a higher content of water.
The diagram at the side illustrates the behaviour of the pump used on our thermo-products at the speeds that can be set.
Flow rate (m
3
/h)
Head (m)
REARM
The gures below show the rearm positions of the tank (85°C) and H2O (100°C). It is recommended to contact the qualied technician if one of the rearms should be triggered, so as to verify the cause.
THERMOPRODUCTS FEATURES
LUCREZIA IDRO
Water content of the thermo product heat exchanger (l) 32 Volume of expansion vessel integrated into thermo-product (l) 6 Maximum content of water in the system for integrated expansion vessel (l)* 4 3 bar safety valve integrated into the thermo-product YES Minimum and maximum pressure switch integrated into the thermo-product YES Pump integrated into the thermo-product YES Pump max. head (m) 5
11
SAFETY DEVICES
SAFETY DEVICES
KEY: * = PRESENT,  = NOT PRESENT
STOVES
Circuit board: intervenes directly by sending the product
into alarm conditions until complete cooling, in the case of: breakage of ue gas motor, pellet feed motor breakage, black out (if more than 10 seconds), no ignition
*
Door micro switch: With the door open, burn pot system operation is blocked
Electronic pressure switch: in the event of inadequate depression, it takes the machine to alarm conditions
*
F 2.5 A 250 V fuse (stoves): protects the machine from violent current drops
*
85°C calibrated mechanical bulb with manual rearm: intervenes by blocking fuel feed whenever the pellet tank t° reaches the limit of 85°C. Rearm must be performed
by qualied sta and/or the manufacturer's technical after-sales assistance.
*
Pellet feed-box temperature control probe: if the tank
over-heats, the machine automatically modulates to return to normal temperature values (* in the models envisioned)
*
Mechanical air pressure switch: blocks the pellet in the event of insucient depression (in the models envisioned)
*
INSTALLATION
The installation must be in compliance with:
 UNI 10683 (2005) heat generators fed with wood and other solid fuels: installation.
The chimneys must be in compliance with:
 EN 13384 Thermal and uid dynamic calculation methods.
 UNI 1443 (2005) chimneys: general requirements.
 UNI 1457 (2012) chimneys: clay/ceramic ue liners.
 UNI/TS 11278 (2008) Chimneys/smoke channels/pipes/ ues/metal pipes.
 UNI 7129 point 4.3.3 Fire Department dispositions, local rules and prescriptions.
NATIONAL, REGIONAL, PROVINCIAL AND TOWN COUNCIL REGULATIONS
It is necessary to bear in mind all laws and national, regional, provincial and town council Standards present in the country the appliance has been installed.
GLOSSARY
CLOSED HEARTH APPLIANCE
Heat generator which opening is only allowed through the loading of the fuel during use.
BIOMASS
Biological material, excluding the material incorporated in geological formations and transformed into fossils.
BIOFUEL
Fuel produced directly or indirectly by biomass.
CHIMNEY
Vertical pipe with the aim of collecting and expelling the fuel products coming from only one appliance, at a convenient height from the ground.
SMOKE CHANNEL OR FITTING
Pipe or connecting element between heat generator appliance and chimney to evacuate combustion products.
INSULATION
Group of set-ups and materials used to prevent the transmission of heat through a wall that separates rooms with dierent temperatures.
CHIMNEY CAP
Device positioned at chimney peak to ease the dispersion of combustion products into the atmosphere.
CONDENSATE
Liquid products that form when the combustion gas temperature is lower or equal to the water dew point.
HEAT GENERATORS
Appliance which allows to produce thermal energy (heat) through the rapid transformation, via combustion, of the chemical energy of the same fuel.
GATE VALVE
Mechanism for modifying the combustion gas dynamic resistance.
COMBUSTION PRODUCT EVACUATION SYSTEMS
Flue gas exhaust system independent from the appliance constituted by a tting or smoke channel, chimney or individual ue and chimney cap.
FORCED DRAUGHT
Air circulation by means of the fan activated by electric motor.
NATURAL DRAUGHT
Draught which is determined in a chimney/ue for eect of the volume mass dierence existing between smoke (hot) and surrounding atmosphere air, without any mechanical intake aid installed inside it or at its peak.
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