Extraflame melinda idro, Melinda Idro 2.0, Raffaella Idro 2.0, Iside Idro 2.0MEGAN IDRO, DIADEMA IDRO User Manual

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MELINDA IDRO
THERMO PRODUCTS USER MANUAL
ENGLISH/INGLESE
ENGLISH
2
ENGLISH
InstallatIon and safety devIces................................................................................................................................................................................. 5
stove posItIonIng .................................................................................................................................................................................................................. 6
general ......................................................................................................................................................................................................................................... 7
tHe pellet loadIng Motor does not WorK: .................................................................................................................................................. 9
BUlB tHerMostats - reset: ................................................................................................................................................................................................. 9
dIsplay Icons Key ..................................................................................................................................................................................................................10
general MenU .........................................................................................................................................................................................................................11
BasIc InstrUctIons .............................................................................................................................................................................................................11
enaBle delayed sWItcH-off ...........................................................................................................................................................................................12
type and replaceMent of BatterIes ........................................................................................................................................................................12
MaIns freqUency 50/ 60Hz ...............................................................................................................................................................................................13
adjUstIng tIMe, day, MontH and year .....................................................................................................................................................................13
adjUstIng langUage ..........................................................................................................................................................................................................13
aIr dIscHarge ..........................................................................................................................................................................................................................13
fIrst load ...................................................................................................................................................................................................................................13
addItIonal tHerMostat fUnctIonIng WItH stBy actIve.............................................................................................................................15
addItIonal tHerMostat fUnctIonIng WItH stBy deactIvated...............................................................................................................15
addItIonal tHerMostat InstallatIon ....................................................................................................................................................................15
enaBle fan .................................................................................................................................................................................................................................16
v1- aIr ............................................................................................................................................................................................................................................ 16
reset ..............................................................................................................................................................................................................................................17
loW ................................................................................................................................................................................................................................................. 17
set clocK ...................................................................................................................................................................................................................................18
adjUstIng langUage ..........................................................................................................................................................................................................18
dIsplay .........................................................................................................................................................................................................................................18
stand - By ....................................................................................................................................................................................................................................19
routINE MaINtENaNcE carrIED out by autHorISED tEcHNIcIaNS .......................................................................22
pUttIng tHe eqUIpMent oUt of servIce (end of tHe season) ..................................................................................................................22
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WARNINGS
This instructions manual is an integral part of the product: make sure that it always accompanies the appliance, even if transferred to another owner or user, or if transferred to another place. If it is damaged or lost, request another copy from the area technician. This product is intended for the use for which it has been expressly designed. The manufacturer is exempt from any liability, contractual and extracontractual, for injury/damage caused to persons/animals and objects, due to installation, adjustment and maintenance errors and improper use.
Installation must be performed by qualied sta, which assumes complete responsibility for the denitive installation and consequent good functioning of the product installed. One must also bear in mind all laws and national, regional, provincial and town council Standards present in the country in which the appliance has been installed, as well as the instructions contained in this manual. The Manufacturer cannot be held responsible for the failure to comply with such precautions.
After removing the packaging, ensure that the content is intact and complete. Otherwise, contact the dealer where the appliance was purchased. All electric components that make up the product must be replaced with original spare parts exclusively by an authorised after-sales centre, thus guaranteeing correct functioning.
SAFETY
 THE GENERATOR MUST NOT BE USED BY PERSONS INCLUDING CHILDREN WITH REDUCED PHYSICAL, SENSORY AND MENTAL CAPACITIES OR WHO ARE UNSKILLED PERSONS, UNLESS THEY ARE SUPERVISED AND TRAINED REGARDING USE OF THE APPLIANCE BY A PERSON RESPONSIBLE FOR THEIR SAFETY.
 CHILDREN MUST BE CHECKED TO ENSURE THAT THEY DO NOT PLAY WITH THE APPLIANCE.
 DO NOT TOUCH THE GENERATOR WHEN YOU ARE BAREFOOT OR WHEN PARTS OF THE BODY ARE WET OR DAMP.
 THE SAFETY AND ADJUSTMENT DEVICES MUST NOT BE MODIFIED WITHOUT THE AUTHORISATION OR INDICATIONS OF THE MANUFACTURER.
 DO NOT PULL, DISCONNECT, TWIST ELECTRIC CABLES LEAVING THE STOVE, EVEN IF DISCONNECTED FROM THE ELECTRIC POWER SUPPLY MAINS.
 IT IS ADVISED TO POSITION THE POWER SUPPLY CABLE SO THAT IT DOES NOT COME INTO CONTACT WITH HOT PARTS OF THE APPLIANCE.
 THE POWER SUPPLY PLUG MUST BE ACCESSIBLE AFTER INSTALLATION.
 DO NOT CLOSE OR REDUCE THE DIMENSIONS OF THE AIRING VENTS IN THE PLACE OF INSTALLATION. THE AIRING VENTS ARE ESSENTIAL FOR CORRECT COMBUSTION.
 DO NOT LEAVE THE PACKAGING ELEMENTS WITHIN REACH OF CHILDREN OR UNASSISTED DISABLED PERSONS.
 THE HEARTH DOOR MUST ALWAYS BE CLOSED DURING NORMAL FUNCTIONING OF THE PRODUCT.
 WHEN THE APPLIANCE IS FUNCTIONING AND HOT TO THE TOUCH, ESPECIALLY ALL EXTERNAL SURFACES, ATTENTION MUST BE PAID
 CHECK FOR THE PRESENCE OF ANY OBSTRUCTIONS BEFORE SWITCHING THE APPLIANCE ON FOLLOWING A PROLONGED PERIOD OF INACTIVITY.
 THE GENERATOR HAS BEEN DESIGNED TO FUNCTION IN ANY CLIMATIC CONDITION. IN PARTICULARLY ADVERSE CONDITIONS STRONG WIND, FREEZING SAFETY SYSTEMS MAY INTERVENE THAT SWITCH THE GENERATOR OFF. IF THIS OCCURS, CONTACT THE TECHNICAL AFTERSALES SERVICE AND ALWAYS DISABLE THE SAFETY SYSTEMS.
 IN THE EVENT THE FLUE CATCHES FIRE, USE SUITABLE SYSTEMS FOR SUFFOCATING THE FLAMES OR REQUEST HELP FROM THE FIRE BRIGADE.
 THIS APPLIANCE MUST NOT BE USED TO BURN WASTE
 DO NOT USE ANY FLAMMABLE LIQUIDS FOR IGNITION
 DURING THE FILLING PHASE DO NOT PUT THE BAG OF PELLETS TO INTO CONTACT WITH THE PRODUCT
 THE MAJOLICAS ARE TOP QUALITY ARTISAN PRODUCTS AND AS SUCH CAN HAVE MICRODOTS, CRACKLES AND CHROMATIC IMPERFECTIONS. THESE FEATURES HIGHLIGHT THEIR VALUABLE NATURE. DUE TO THEIR DIFFERENT DILATION COEFFICIENT, THEY PRODUCE CRACKLING, WHICH DEMONSTRATE THEIR EFFECTIVE AUTHENTICITY. TO CLEAN THE MAJOLICAS, IT IS RECOMMENDED TO USE A SOFT, DRY CLOTH. IF A DETERGENT OR LIQUID IS USED, THE LATTER COULD PENETRATE INSIDE THE CRACKLES, HIGHLIGHTING THEM.
ROUTINE MAINTENANCE
Based on Decree 22 January 2008 n°37 art.2, routine maintenance means interventions aimed at reducing degradation due to normal use, as well as dealing with accidental events entailing the need of rst interventions, which however do not modify the structure of the system upon which one is intervening or its intended use according to the requirements laid down by the technical standards in force and by the manufacturer's use and maintenance manual.
We thank you for having chosen our company; our product is a great heating solution developed from the most advanced technology with top quality machining and modern design, aimed at making you enjoy the fantastic sensation that the heat of a ame gives, in complete safety.
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HYDRAULIC SYSTEM
Certain concepts referring to the Italian Standard UNI 10412-2 (2009) are described in this chapter. As previously described, when installing, all national, regional, provincial and council Standards in force provided by the country in which the appliance has been installed must be complied with. During installation of the generator it is MANDATORY to adjust the system with a manometer in order to display the water pressure.
TABLE OF THE DEVICES FOR CLOSED VESSEL SYSTEMS PRESENT AND NOT PRESENT IN THE PRODUCT
Safety valve
p
Pump control thermostat (it is controlled by the water probe and the board program)
p
Acoustic alarm activation thermostat
Water temperature indicator (display)
p
Pressure transducer with view on the display
p
Acoustic alarm
Automatic adjustment circuit breaker switch (managed by board program)
p
Pressure transducer with minimum and maximum pressure switch alarm
p
Water overheating automatic circuit breaker switch (block thermostat)
p
Circulation system (pump)
p
Expansion system
p
INSTALLATION AND SAFETY DEVICES
The installation, relative system connections, commissioning and inspection of correct functioning must be carried out with the highest professional standards, in full compliance with the national, regional and council Standards in force, as well as these instructions. For Italy, installation must be carried out by professionally authorised sta (Ministerial Decree dated 22.01.08 n°37).
The Manufacturer declines all liability for damage/injury to objects/persons caused by the plant.
TYPE OF SYSTEM
 There are 2 dierent types of system:
 Open vessel system and closed vessel system.
 The product has been designed and made to work with closed vessel systems.
CHECK THAT THE PRELOAD OF THE EXPANSION VESSEL IS SET TO 1.5 BAR.
SAFETY DEVICES FOR CLOSED VESSEL SYSTEM
According to Standard UNI 10412-2 (2009)in force in Italy, closed systems must be equipped with: safety valve, pump control thermostat, acoustic alarm activation thermostat, temperature indicator, pressure indicator, acoustic alarm, regulation automatic circuit breaker switch, automatic circuit breaker block switch (block thermostat), circulation system, expansion system, safety dissipation system incorporated with the generator with thermal safety valve (self-activated), whenever the appliance does not have a temperature self-adjustment system.
DISTANCES OF SAFETY DEVICES ACCORDING TO THE STANDARD
The temperature safety sensors must be in place on the machine at a distance no greater than 30 cm from the ow connection. Whenever the generators lack a device, those missing can be installed on the generator ow pipe, within a distance no greater than 1 m from the machine.
COMMISSIONING CHECKS
Before connecting the boiler: a) wash all system piping thoroughly in order to remove any residues which might compromise the correct functioning of certain system components (pumps, valves, etc.). b) check to verify that the ue has adequate draught, that it is not narrowed and that other appliances do not discharge into the ue. This is to prevent unexpected power increases. The ue tting can be mounted between the boiler and the ue only after this inspection. An inspection of the connections with pre-existing ues is recommended.
ANTICONDENSATION DEVICE MANDATORY
Make sure a suitable anti-condensate circuit has been realised, which guarantees an appliance return temperature of at least 55°C. The automatic thermostatic valve, for instance, is used in solid fuel boilers as it prevents cold water from returning into the exchanger. A high return temperature allows eciency improvement, reduces formation of smoke condensation and prolongs the generator's life span. The manufacturer recommends using the 55°C model with 1'' hydraulic connections.
Valve sold as an accessory (optional)
5
0
1
2
3
4
5
6
7
0 0,5 1 1,5 2 2,5 3 3,5
85°C
100°C
ENGLISH
INSTANT DOMESTIC HOT WATER PRODUCTION KIT
Warnings: if the instant hot water production kit is to be used, contact the company technical after-sales service.
STOVE POSITIONING
For correct product functioning, it is recommended to position it in a way that it is perfectly level, with the aid of a spirit level.
REARMING
The gures below show the positions for rearming the tank (85°C) and H2O (100°C). We recommend contacting a qualied technician in the event rearming occurs to verify its cause.
*Content of water in the system in addition to that of the thermo product that can be managed with the integrated expansion vessel. An additional expansion vessel must be installed for a higher content of water.
The following graph shows the behaviour of the circulator pump used on our thermo-products at the speeds that can be set.
Flow rate (m
3
/h)
Head (m)
THERMOPRODUCTS FEATURES
MELINDA IDRO
Water content of the thermo product heat exchanger (l) 13 Volume of expansion vessel integrated into thermo-product (l) 6 Maximum content of water in the system for integrated expansion vessel (l)* 23 3 bar safety valve integrated into the thermo-product YES Minimum and maximum pressure switch integrated into the thermo-product YES Pump integrated into the thermo-product YES Pump max. head (m)
6
6
A
C
B
ENGLISH
Air inlet
REFERENCES INFLAMMABLE OBJECTS NONINFLAMMABLE OBJECTS
A 200 mm 100 mm B 1500 mm 750 mm C 200 mm 100 mm
oor protection
InstallIng Inserts
When installing inserts, access must be prevented to the internal parts of the appliance and it must not be possible to access live parts during extraction operations. Any wiring, for example the power cable or room probe, must be positioned so as not to be damaged during movement of the insert and must not come into contact with hot parts.
VentIlatIon and aeratIon of the InstallatIon premIses
Ventilation is deemed sucient when the room is equipped with air inlets according to the table:
Appliance categories Reference standard
Percentage of the
net opening section with respect to
the appliance fumes outlet section
Minimum net opening value of
the ventilation duct
Pellet stoves UNI EN 14785 - 80 cm²
Boilers UNI EN 303-5 50% 100 cm²
In any case ventilation is deemed sucient when the pressure dierence between the external and internal environment is equal to or less than 4 Pa.
InstallatIon
general
The ue gas exhaust and hydraulic connections must be carried out by qualied personnel who must issue installation conformity documentation compliant with national standards.
The installer must provide the owner or person acting for him, according to the legislation in force, with the declaration of conformity, supplied with:
1) the use and maintenance manual of the appliance and of the system components (such as for example, the smoke ducts, chimney, etc.);
2) photocopy or photograph of the chimney plaque;
3) system booklet (where applicable).
The installer must ask to be issued with a receipt stating that the documentation has been provided, and must keep it with a copy of the technical documentation relating to the installation.
For installation in a condominium, prior approval from the condominium's administrator must be requested.
CompatIBIlItY
Installation in premises with re hazards is forbidden. Installation in residential premises (except for sealed operation appliances) is also forbidden:
 in which there are liquid fuel-operated appliances with continuous or intermittent operation, which draw the combustion air in the room in which they are installed, or
 in which there are type B gas appliances intended for room heating, with or without production of domestic hot water and in adjacent and adjoining premises, or
 in which, in any case, the depression measured during installation between the internal and external environment is greater than 4 Pa
InstallatIons In Bathrooms, Bedrooms and studIo flats
Installation in bathrooms, bedrooms and studio ats is only allowed for sealed or closed hearth appliances with ducted combustion air taken from the outside.
posItIonIng and safetY dIstanCes
The support surfaces and/or points must have a suitable capacity to bear the overall weight of the appliance, accessories and coverings.
If the oor is made of a combustible material, we recommending using a non-combustible material to protect the front part from any burnt material which might fall during routine cleaning operations. The generator must be level to function properly.
The adjacent, side and rear walls and the supporting surface must be made of non­combustible material. Installation adjacent to combustible or heat sensitive materials is allowed as long as there is a suitable safety distance in between, which for pellet stoves is:
7
3 - 5%
Max 3 mt
ENGLISH
In the presence of type B gas appliances with intermittent operation not intended for heating, they must have their own aeration and/or ventilation opening.
The air inlets must meet the following requirements:
 they must be protected with grids, metal mesh, etc., but without reducing the net useful section;  they must be made so as to make the maintenance operations possible;  positioned so that they cannot be obstructed; The clean and non-contaminated air ow can also be obtained from a room adjacent to that of installation (indirect aeration and ventilation), as long as the ow takes place freely through permanent openings communicating with the outside. The adjacent room cannot be used as a garage, or to store combustible material or for any other activity with a re hazard, bathroom, bedroom or common room of the building.
flue gas eXhaust
The heat generator works in depression and is equipped with an outlet fan for ue gas extraction. There must be a single exhaust system for the generator. Using a ue that is shared with other devices is not allowed.
The components of the ue gas exhaust system must be chosen in relation to the type of appliance to be installed in compliance with:
 UNI/ TS 11278 in the event of metal chimneys, with particular attention to that stated in the specication;  UNI EN 13063-1 and UNI EN 13063-2, UNI EN 1457, UNI EN 1806 in the event of non-metallic chimneys.  The length of the horizontal section must be minimal and, in any case, no longer than 3 metres, with a minimum upward slope of 3%  There must not be more than 4 direction changes including the one due to the use of the "T" element.  A “T” tting with a condensation collection cap must be provided at the base of the vertical section.  If the exhaust is not inserted in an existing ue, a vertical section with a windproof end piece is required (UNI 10683).  The vertical duct can be inside or outside the building. If the smoke duct is inserted in an existing ue, it must be certied for solid fuel.  If the smoke duct is outside the building, it must always be insulated.  The smoke ducts must have at least one airtight inlet for ue gas sampling.  All the sections of the ue gas duct must be accessible to inspection.  Inspection openings must be provided for cleaning.
ChImneY Cap
The chimney caps must meet the following requirements:
 they must have a useful outlet section no less than double that of the chimney/ducted system on which it is installed;  they must be adapted in order to prevent the penetration of rain and snow in the chimney/ducted system;  they must be built so that, in the event of winds coming from all directions and from any angle, the expulsion of combustion products
is in any case ensured;
Protection from rain and wind
Condensation-proof "T" tting with inspection plug
Insulated ue
Insulated "T" tting with inspection plug
Protection from rain and wind
"T" tting with inspection plug
eXamples of CorreCt ConneCtIon to the ChImneY
ConneCtIon to the maIns eleCtrIC supplY
The generator is supplied with an electric power cable to be plugged into a 230V 50 Hz socket, possibly with a circuit breaker switch. The socket must be easily accessible. The electrical system must be compliant with standards. The eciency of the earthing circuit must be checked. Unsuitable earthing of the system can cause malfunctioning for which the manufacturer will not be held liable. Power supply variations beyond 10% can cause faulty operation of the product.
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PELLETS AND FEEDING
Pellets are made by applying high pressure to sawdust, or wood waste products (not containing paint) from sawmills, carpentry and other activities related to processing and working with wood.
Given that it does not use any glue to hold it together this type of fuel is completely environmentally friendly. In fact the compactness of the pellets over time is guaranteed by a natural substance found in the wood itself: wood coal. In addition to being an environmentally friendly fuel in that it pushes wood residues to the limits pellets also have technical advantages. While wood has a caloric value of 4.4kWh/kg. (with 15% humidity after around 18 months of seasoning) the caloric value of pellets is 5 kWh/ kg. Pellet density is 650kg/m3 and the water content is equal to 8% of its weight. For this reason they do not require seasoning in order to arrive at a suciently adequate degree of heat yield.
THE USE OF EXPIRED PELLETS OR ANY OTHER MATERIAL WILL AFFECT THE FUNCTIONALITY OF YOUR GENERATOR AND MAY LEAD TO THE TERMINATION OF THE WARRANTY AND CESSATION OF ANY ACCOMPANYING RESPONSIBILITY ON THE PART OF THE MANUFACTURER
The pellets used must comply with the characteristics described by the following standards:
 EN PLUS  UNI EN 14961  2 UNI EN ISO 172252 class
A1 or A2
The manufacturer always recommended using pellets with a diameter of 6 mm with its products.
PELLET STORAGE
In order to ensure problem-free combustion pellets must be stored in a dry place. Open the tank lid and load the pellets using a scoop.
CHECKS AND PRECAUTIONS FOR FIRST IGNITION
IMPORTANT! IN ORDER FOR THE GENERATOR TO WORK PROPERLY, THE HYDRAULIC SYSTEM’S PRESSURE MUST BE BETWEEN
0.6 AND 2.5 BAR.
If the pressure detected by the digital pressure switch is below 0.6 or above 2.5 bar, it triggers a boiler alarm. Bringing the water pressure within the standard values, it is possible to reset the alarm by pressing the button
/1
for 3 seconds
(The alarm can be reset only if the fumes motor has stopped and 15 minutes have elapsed from the display of the alarm)
THE PELLET LOADING MOTOR DOES NOT WORK:
Due to the lling of the system, it is normal that there is air inside the circuit. During the 1st ignition cycle, water movement causes the displacement of air bubbles and their out-ow from the automatic vents out of the system. This can cause the pressure to drop and activate the minimum pressure switch, which stops the motor that transports the pellets and, therefore, the heat generator.
Vent out the system, if necessary even multiple times, to remove the air, and reload it if the pressure is too low. It is not a malfunction, but a normal occurrence due to its lling. After lling, the plumber must always thoroughly vent the system, using the special vents in the circuit and running the "air breather" function on the machine. (After the rst ignition and with a cold machine, re-activate the function "air breather" - see chapter "OTHER FUNCTIONS”)
BULB THERMOSTATS  RESET:
Check by pressing the reset buttons (85 - 100°C) located on the back of the appliance, before contacting a technician (see section RESET).
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