Extraflame Comfort Maxi, Comfort Mini, Comfort Crystal, Comfort P80, Comfort Plus User Manual
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Rev004_280411_2272575
STOVE AND PELLET INSERTS USER MANUAL
2
3
ENGLISH ............................................................... 4
1. WARNINGS ..............................................................4
2. SAFETY .....................................................................4
3. SAFETY DEVICES ....................................................5
4. INSTALLATION ........................................................5
4.1. INSTALLATIONS ALLOWED ..........................................................6
4.2. INSTALLATIONS NOT ALLOWED ...............................................6
4.3. CONNECTION TO THE SMOKE EVACUATION SYSTEM .6
4.3.1. SMOKE CHANNEL OR FITTINGS ...............................6
4.3.2. CHIMNEY OR INDIVIDUAL FLUE ............................... 7
4.3.3. CHIMNEY CAP .....................................................................8
4.4. CONNECTION TO EXTERNAL AIR INLETS ............................8
4.5. INSULATION, FINISHINGS, COVERING AND SAFETY
RECOMMENDATIONS .................................................................................9
4.6. NATIONAL, REGIONAL, PROVINCIAL AND TOWN
COUNCIL REGULATIONS ...........................................................................9
5. INSERTS INSTALLATION .......................................9
5.1. INSERT COMPARTMENT MINIMUM MEASUREMENTS 9
5.2. AIR INLETS ...........................................................................................10
5.3. AIR CIRCULATION PIPES .............................................................10
5.4. STANDARD ASSEMBLY ................................................................11
5.5. FRAMES ASSEMBLY EXCLUDING MODEL P80 ............11
5.6. INSERT EXTRACTION ....................................................................12
6. HOT AIR DUCTING .............................................. 12
6.1. TOSCA PLUS EMMA PLUS .......................................................12
6.2. ELISIR ......................................................................................................12
6.3. COMFORT PLUS ...............................................................................12
6.4. GRAZIOSA STEEL/LUX PLUS .....................................................13
7. PELLETS AND FEEDING ..................................... 13
8. PRODUCT FUNCTIONALITY ............................. 14
8.1. CONTROL BOARD...........................................................................14
8.2. DISPLAY ICONS KEY.......................................................................14
9. FUNCTIONING CYCLE ........................................ 15
9.1. BASIC INSTRUCTIONS .................................................................. 15
9.2. IGNITION ..............................................................................................15
9.3. WORK .....................................................................................................15
10. ADDITIONAL THERMOSTAT ............................. 16
10.1. STOVE FUNCTIONING WITH ADDITIONAL EXTERNAL
THERMOSTAT OPTIONAL ...................................................................16
10.2. INSTALLATION ................................................................................. 16
10.3. ADDITIONAL THERMOSTAT FUNCTIONING FOR
DUCTING MOTOR CONTROL ...............................................................16
11. THE REMOTE CONTROL ..................................... 16
11.1. REPLACING THE BATTERIES ...................................................... 16
12. SET TINGS MENU ................................................. 17
12.1. SET CLOCK ..........................................................................................17
12.2. CHRONO ..............................................................................................18
12.2.1. RECOMMENDATIONS ..................................................18
12.2.2. PROG R A MMING EXAMPLE ....................................... 18
12.2.3. CHRO N O MENU TABLE ..............................................19
12.3. LANGUAGE .........................................................................................20
12.4. USER ....................................................................................................... 20
12.4.1. DISPLAY ............................................................................... 20
12.4.2. PELLETS ............................................................................... 20
12.4.3. STAND BY ......................................................................... 20
12.4.3.1. STAND BY WITH DIGITAL
THERMOSTAT AS PER STANDARD ...............20
12.4.3.2. STBY WITH ADDITIONAL EXTERNAL
THERMOSTAT ..........................................................21
12.4.3.3. HOW TO ACTIVATE OR DEACTIVATE
STAND BY ...............................................................21
12.4.4. KEYS LOCKED ................................................................... 21
12.4.5. V2 FAN ...............................................................................21
12.4.6. ENABLE V2 .........................................................................21
13. CLEANING THE UTILITY ..................................... 23
14. CLEANING OF THE “T” FITTING FOR ELISIR ...24
15. TECHNICIAN YEARLY CLEANING ..................... 25
16. DISPLAYS .............................................................. 26
17. ALARMS ................................................................ 27
18. WARRANTY CONDITIONS ................................ 28
WARNINGS
4
WARNINGS1.
Installation must be carried out by qualified staff and/or
manufacturer technical assistance, who must provide the
buyer with a declaration of conformity for the system and
will assume full responsibility for final installation and as a
consequence the correct functioning of the installed product.
It is necessary to bear in mind all laws and national, regional,
provincial and town council Standards present in the country
the appliance has been installed. The manufacturer cannot
be held responsible for the failure to comply with such
precautions.
1. Electric connections: it is therefore recommended that after any
intervention on the product, that authorised sta pay particular
attention to the electric connections, especially the stripped parts
of the wires. These must not escape from the terminal board in any
situation, thus preventing possible contact with the live parts of
the wire.
2. Type of use: this stove must be destined for the use for which it
has been expressly realised.
3. Liability of the manufacturer: The manufacturer is exempt
from any liability, contractual and extracontractual, for injury/
damage caused to persons/animals and objects, due to installation,
adjustment and maintenance errors and improper use.
4. Check integrity of the product: After the packaging has been
removed, check the integrity and completeness of the contents. If
this does not comply, contact the dealer where the appliance was
purchased.
5. Electric connections: All electric components that make up
the stove must be replaced with original spare parts exclusively
by an authorised after-sales centre, thus guaranteeing correct
functioning.
6. Maintenance:The stove must be serviced at least once a
year, programming it in advance with qualified staff and/or the
manufacturer's technical after-sales assistance. Nota bene: In case
of thermo product or boiler, the product or system venting is
not covered by the warranty.
SAFETY2.
For safety reasons, remember that:
The stove must not be used by persons (including children)
with reduced physical, sensorial and mental capacities or who
are unskilled persons, unless they are supervised and trained
regarding use of the appliance by a person responsible for their
safety.
Children must be controlled to ensure that they do not play
with the appliance.
Do not touch the stove when you are barefoot or when parts
of the body are wet or humid.
The safety and adjustment devices must not be modi ed
without the authorisation or indications of the manufacturer.
Do not pull, disconnect, twist electric cables leaving the stove,
even if disconnected from the electric power supply mains.
It is advised to position the power supply cable in a way that
it does not come into contact with hot parts of the appliance.
The power supply plug must be accessible after installation.
Do not close or reduce the dimensions of the airing vents in
the place of installation. The airing vents are indispensable for
correct combustion.
Do not leave the packaging elements within reach of children
or unassisted disabled persons.
The hearth door must always be closed during normal
functioning of the product.
When the appliance is functioning and hot to the touch,
especially all external surfaces, attention must be paid
Check for the presence of any obstructions before switching
the appliance on following a prolonged standstill period.
The stove has been designed to function in any climatic
condition (also critical). In particularly adverse conditions (strong
wind, freezing) safety systems may intervene that switch the
stove o . If this occurs, contact the technical after-sales service
and always disable the safety system.
If the ue should catch re, be equipped with suitable
systems for su ocating the ames or request help from the re
service.
This appliance must not be used to burn waste
Do not use any in ammable liquids for ignition
During the lling phase do not allow the bag of pellets to
come into contact with the product
The majolicas are top quality artisan products and as such
can have micro-dots, crackles and chromatic imperfections.
These features highlight their valuable nature. Due to their
di erent dilation coe cient, enamel and majolica produce
crackling, which demonstrate their e ective authenticity.
To clean the majolicas, it is recommended to use a soft,
dry cloth. If a detergent or liquid is used, the latter could
penetrate inside the crackles, highlighting the same.
SAFETY DEVICES
5
ENGLISH
SAFETY DEVICES3.
SAFETY DEVICES
Key: * = present,
- = not present
STOVES
INSERTS
Circuit board: intervenes directly by sending the product
into alarm conditions until complete cooling, in the case
of: breakage of ue gas motor, pellet feed motor breakage,
black out (if more than 10 seconds), no ignition
**
Upper door micro switch (combustion chamber): if the
combustion chamber is opened, the pellet feed motor
functioning is blocked (*in some models)
*_
Insert blocking micro switch: if the end run micro switch
warns that the insert is not blocked, electric energy does
not pass to power it
-*
Flow sensor: in the case of inadequate depression, it
takes the machine to alarm conditions
**
F2.5 A 250V fuse (stoves): protects the machine from
violent current drops
**
85°C calibrated mechanical bulb with manual rearm:
intervenes by blocking fuel feed whenever the pellet tank
t° reaches the limit of 85°C. Rearm must be performed
by quali ed sta and/or the manufacturer's technical
after-sales assistance.
**
Pellet feed-box temperature control probe: if the tank
should overheat, the machine modulates automatically in
order to return to normal temperature values (* in some
models)
**
Mechanical air pressure switch: blocks the pellets in
the event of insu cient depression (in the models where
envisioned)
**
INSTALLATION4.
The installation must be in compliance with:
UNI 10683 (2005) heat generators fed with wood and
other solid fuels: installation.
The chimneys must be in compliance with:
UNI 9731 (1990) chimneys: classi cation based on thermal
resistance.
EN 13384-1 (2006) Thermal and uid dynamic calculation
methods.
UNI 7129 point 4.3.3 Fire Department dispositions, local rules
and prescriptions.
UNI 1443 (2005) chimneys: general requisites.
UNI 1457 (2004) chimneys: clay/ceramic ue liners.
GLOSSARY
CLOSED HEARTH APPLIANCE
Heat generator which opening is only allowed through the loading
of the fuel during use.
BIOMASS
Biological material, excluding the material incorporated in
geological formations and transformed into fossils.
BIOFUEL
Fuel produced directly or indirectly by biomass.
CHIMNEY
Vertical pipe with the aim of collecting and expelling the fuel
products coming from only one appliance, at a convenient height
from the ground.
SMOKE CHANNEL OR FITTING
Pipe or connecting element between heat generator appliance
and chimney to evacuate fuel products.
INSULATION
Group of set-ups and materials used to prevent the transmission
of heat through a wall that separates rooms with di erent
temperatures.
CHIMNEY CAP
Device positioned at chimney peak to ease the dispersion of
combustion products into the atmosphere.
CONDENSATE
Liquid products which form when the fuel gas temperature is lower
or equal to the water dew point.
HEAT GENERATORS
Appliance which allows to produce thermal energy (heat) through
the rapid transformation, through combustion, of the chemical
energy of the same fuel.
GATE VALVE
Mechanism for modifying the combustion gas dynamic
resistance.
COMBUSTION PRODUCT EVACUATION SYSTEMS
Flue gas exhaust system independent from the appliance
constituted by a tting or smoke channel, chimney or individual
ue and chimney cap.
FORCED DRAUGHT
Air circulation by means of the fan activated by electric motor.
NATURAL DRAUGHT
Draught which determines in a chimney/ ue due to e ect of
the volume mass di erence existing between smoke (hot) and
surrounding atmosphere air, without any mechanical intake aid
installed inside it or at its peak.
RADIATION AREA
Area immediately near the hearth in which the heat caused by
combustion is di used, where there must be no combustion
materials .
REFLUX AREA
Area where leaking of the fuel products is veri ed, from the
INSTALLATION
6
appliance towards the installation room.
The installation must be preceded by checking the chimneys, ues
or unload terminals positioning regarding:
Installation prohibitions
Legal distances
Limitations disposed by local administrative regulations or
particular authority prescriptions.
Conventional limitations deriving from condominium
regulations, constraints or contracts.
INSTALLATIONS ALLOWED4.1.
Only appliances working in a sealed manner with respect to the
room or which do not place the room in depression with respect
to the external environment, can exist or be installed in the room
where the heat generator will be installed.
Appliances for cooking food and relative hoods without extractor
are only allowed in kitchens.
INSTALLATIONS NOT ALLOWED4.2.
In the room where the heat generator will be installed the following
must not pre-exist or be installed:
hoods with extractor
collective type ventilation pipes.
Should these appliances be in adjacent rooms, communicating
with the installation room, the simultaneous use of the heat
generator is forbidden, where a risk exists of one of the two rooms
being placed in depression respect to the other.
CONNECTION TO THE SMOKE 4.3.
EVACUATION SYSTEM
UNI 10683 (2005) Standard
SMOKE CHANNEL OR FITTINGS4.3.1.
To mount the smoke channels, non- ammable elements will
have to be used, ideal for resisting combustion products and their
eventual condensing.
The use of exible metal and asbestos cement pipes to connect
the appliances to the ue is forbidden, even for pre-existing smoke
channels.
There must be continuity between the smoke channel and the ue
so that the ue does not lean on the generator. The smoke channels
must not cross rooms where the installation of the combustion
appliances is not allowed.
The mounting of the smoke channels must be carried out in order
to guarantee smoke seal for the appliance functioning conditions,
limit the formation of condensate and avoid it being transported
towards the appliance.
The mounting of horizontal routes must be avoided.
For appliances where ceiling or wall non coaxial discharges respect
to the appliance smoke outlet have to be reached, the direction
changes will have to realised using open elbows not higher than
45° (see gures below).
For the heat generator appliances equipped with electric fan for
expelling fumes, the instructions below must be followed:
45°
<
gure 1
Insulating
product
45°
<
gure 2
Flue
Inspection
The horizontal routes will have to have a minimum upward
slope of 3%
The length of the horizontal route must be minimal and,
however, not longer than 3 metres
The number of direction changes including the one for e ect
of using the "T" element must not be more than 4 (if 4 bends
are used, use double wall piping with an internal diameter of 120
mm).
In any case, the smoke channels must seal the fuel and condensing
products and be insulated if they pass externally to the installation
room.
The use of counterslope elements is forbidden.
The smoke channel must allow the recovery of soot or be
brushable.
The smoke channel must have constant section. Any section
changes are only allowed at the ue coupling.
It is forbidden to have other air supply channels and pipes for
plant engineering, especially if over-sized, transit inside the smoke
channels. The mounting of manual draught adjustment devices on
forced draught appliances is forbidden.
INSTALLATION
7
ENGLISH
CHIMNEY OR INDIVIDUAL FLUE4.3.2.
The chimney or individual ue must respond to the following
requisites:
seal the combustion products, be waterproof and adequately
insulated in line with the use conditions;
be realised with materials which resist the normal mechanical
stresses, heat, action of the fuel products and any condensing;
have mainly vertical progress with deviations from the axis
not higher than 45°;
be adequately distanced from fuel or ammable materials
through air space or opportune insulation;
REFERENCES
In ammable
objects
Non-in ammable
objects
A 200 mm 100 mm
B 1500 mm 750 mm
C 200 mm 100 mm
have preferably circular internal section: the square or
rectangular sections must have round corners with a radius not
lower than 20 mm;
have constant internal section, free and independent;
have rectangular section with max. ratio between the sides
of 1.5.
It is recommended that the smoke pipe be equipped with a
collection chamber for solid materials and any condensing situated
under the smoke channel inlet, so that it can be easily opened and
inspected from airtight door.
A
S
gure 3
S= oor protection
Minimum
80 cm
2
B
C
A
gure 4
< 3 m
3 - 5 %
gure 5
Inspection
gure 6
Chimney cap
Flue
pipe
Inspection
INSTALLATION
8
gure 7
External pipe
that is isolated
inspection
< 3 m
45°
45°
gure 8
inspection
Appliance connection to the ue and fuel products evacuation.
The ue must receive the discharge from only one heat generator.
The direct discharge towards closed spaces is forbidden, even with
clear sky.
The direct discharge of the fuel products must be at roof and the
smoke pipe must have the features provided in the "Chimney or
individual ue" section.
CHIMNEY CAP4.3.3.
The chimney cap must comply with the following requisites:
have an internal section equivalent to that of the chimney;
have useful outlet section not lower than double the chimney
internal section;
be built in order to avoid rain, snow, foreign bodies
penetrating the chimney and so that, in the event of winds in
any direction and inclination, the discharge of the fuel products
is assured.
be positioned in a way to guarantee an adequate dispersion
and dilution of the combustion products and, however, outside
the re ux area in which the formation of counterpressures
occurs. Such area has di erent dimensions and con guration
depending on the covering inclination angle. It is therefore
necessary to adopt the minimum heights indicated in the gure
layouts below.
The chimney cap must not have mechanical intake means.
FLAT ROOF
50 cm
< 5 m
> 5 m
< 5 m
50 cm
gure 9
SLOPING ROOF
H min
β
>A
<A
>50 cm
Z
Z=REFLUX AREA
gure 10
CHIMNEY CAPS, DISTANCES AND POSITIONING
Roof
inclination
Distance between
the ridge and the
chimney
Minimum chimney height
(measured from outlet)
β A (m) H (m)
15°
< 1,85 0.50 m over the ridge
> 1,85 1.00 m from roof
30°
< 1,50 0.50 m over the ridge
> 1,50 1.30 m from roof
45°
< 1,30 0.50 m over the ridge
> 1,30 2.00 m from roof
60°
< 1,20 0.50 m over the ridge
> 1,20 2.60 m from roof
CONNECTION TO EXTERNAL AIR 4.4.
INLETS
The appliance must be able to use the necessary air to guarantee
regular functioning through external air inlet. The air inlets must
comply with the following requisites:
have a total free section of at least 80 cm.
must be protected by grates, metal net or suitable protections
as long as they do not reduce the minimum section stated in
the previous point and positioned in order to avoid them being
obstructed.
If the combustion agent air is withdrawn directly from outside
through a pipe, a downward bend must be mounted outside
or a protection against the wind and no grates or similar must
be positioned, (it is recommended that the air vent always
communicates directly with the installation room even if the air is
INSERTS INSTALLATION
9
ENGLISH
withdrawn from outside through a pipe). The air ow can also be
obtained from an adjacent room, as long as the ow takes place
freely through permanent openings communicating with the
outside.
The adjacent room, with respect to the installation room, must not
be put in depression with respect to the external environment by
means of reverse draught caused by the presence of another used
appliance or intake device in such room. The permanent openings
in the adjacent room must comply with the above-described
requisites. The adjacent room cannot be set up as garage, storage
for combustion material or activity with danger of re.
INSULATION, FINISHINGS, 4.5.
COVERING AND SAFETY
RECOMMENDATIONS
The coverings, independently from the materials from which they
are made, must constitute a self-supporting construction with
respect to the heating block and not be in contact with it.
The cross members and nishings in wood or combustion
materials must be positioned outside the hearth radiation area or
adequately insulated.
If coverings in combustion material or sensitive to heat exist in the
space above the generator, an insulating and non combustible
protection diaphragm must be inserted.
Elements in combustible or in ammable material like wooden
furniture, curtains, etc., directly exposed to the hearth radiation,
must be positioned at a safe distance. The appliance installation
must guarantee easy access for cleaning the appliance itself,
discharge gas pipe and ue.
NATIONAL, REGIONAL, 4.6.
PROVINCIAL AND TOWN COUNCIL
REGULATIONS
It is necessary to bear in mind all laws and national, regional,
provincial and town council Standards present in the country the
appliance has been installed.
INSERTS INSTALLATION5.
The model is supplied with a sliding base in iron, which allows
it to be installed in a pre-existing chimney, allowing it to be
extracted, with the machine o , easily both for feeding pellets
into the tank and for any maintenance or end of season cleaning.
If there is no pre-existing ue, one can be built using the insertholder pedestal (optional kit); in fact, the latter xes the insert
to the oor.
Image key: primary air (A), combustion gas discharge (B), frame
(C), sliding base (D), ducting (F)
C
A
B
D
Comfort Maxi
gure 11
A
B
D
C
F
Comfort Plus
gure 12
A
B
D
C
Comfort Mini/Mini Chrystal/P80
gure 13
INSERT COMPARTMENT MINIMUM 5.1.
MEASUREMENTS
For correct functioning of the insert, during construction of the ue the
measurements between the insert and internal walls of the ue must
be respected. From the clearance measurements of the stove given in
the technical features, it is necessary to consider at least 50 mm of air in
the upper part and on the 2 sides. The ue outlet pipe must always
maintain a minimum distance of 50 mm from in ammable parts.
COMFORT/P80
50mm
50 mm
50 mm
gure 14
INSTALLATION
10
COMFORT MAXI
85 mm 85 mm
60 mm
50 mm 50 mm
gure 15
COMFORT PLUS /MINI/CRYSTAL
35 mm
35 mm
60 mm
gure 16
AIR INLETS5.2.
Regarding the air intake box, it is possible to apply the intake pipe
above the base or below depending on requirements.
These operations must be carried out by a quali ed technician
and/or the manufacturer's technical after-sales assistance.
COMFORT MAXI - MINI
gure 17
gure 18
COMFORT PLUS
gure 19
gure 20
AIR CIRCULATION PIPES5.3.
It is necessary to create air recirculation inside the structure that
covers the insert for correct functioning. This prevents the appliance
from over-heating.
To guarantee this, just realise one or more openings in the lower
part and in the upper part of the covering.
The following measurements must be respected:
Lower part (cold air inlet) total minimum surface
including openings of 600 cm.
The openings in the lower part must be realised below the
rest bottom.
Upper part (hot air outlet) total minimum surface
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