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SEMI-AUTOMATIC
STRAPPING MACHINE
MODEL: EXS-303
OPERATION MANUAL
2019-08-19
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Representative：
Robert Lai / President
Place / Date ：
Taichung City, Taiwan. / April 22, 2016.
EC Declaration of Conformity
According to the following EU Directives:
Machinery Directive: 2006/42/EC
Low Voltage Directive: 2014/35/EU
Electromagnetic Compatibility Directive: 2014/30/EU
We, EXTEND GREAT INTERNATIONAL CORP.
Add: 20F, No. 309, Sec. 2, Taiwan Blvd., Taichung, Taiwan R.O.C
Tel: +886-4-2326-5568 Fax: +886-4-2326-2268
Declare that the machines mentioned hereafter:
◎Product: Strapping Machine
◎Model: EXS-303
◎Serial No.:
◎Functions: They are used for packaging products by polypropylene strap
They are designed and manufactured in compliance with the essential health and safety requirements of the
Machinery Directive and Electromagnetic Compatibility Directive, and are based on the following European
harmonized standards:
EN 415-1:2000+A1:2009, Safety of packaging machines - Part 1: Terminology and classification of packaging
machines and associated equipment
EN 415-8:2008, Safety of packaging machines - Part 8: Strapping machines
EN ISO 12100:2010, Safety of machinery - General principles for design - Risk assessment and risk reduction
EN ISO 13849-1:2008, Safety of machinery – Safety related parts of control systems Part 1: General principles for
design
EN 60204-1:2006+AC:2010, Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
EN 55011:2009+A1:2010, Electromagnetic compatibility - Industrial, scientific and medical (ISM) radio-frequency
equipment- Radio disturbance characteristics- Limits and methods of measurement
EN 61000-4-2:2009, Electrostatic discharge (ESD)
EN 61000-4-4:2012, Electrical fast transient/burst requirements (EFT/Burst)
EN 61000-4-6:2014, Immunity to conducted disturbances, induced by radio-frequency fields (CS)
Authorized representative in European Community: (if applicable)
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1 GENERAL SAFETY INSTRUCTIONS
1.1 Basic Operation .................................................................................................................. 5
1.2 Basic Safety Precautions .................................................................................................... 5
1.3 Safety Instructions Governing Specific Operational Phases .............................................. 6
1.4 Warning of Electrical Dangers ............................................................................................ 7
1.5 Grounding Instructions Shall Include the Following .......................................................... 8
1.6 Before Operating ................................................................................................................ 9
1.7 During Operation ............................................................................................................... 9
1.8 After operating ................................................................................................................... 9
1.9 Signs ................................................................................................................................. 10
2 MACHINE INFORMATION
2.1 Areas of Application ......................................................................................................... 11
2.2 Environmental Information ............................................................................................. 11
2.3 Machine Description ........................................................................................................ 12
2.4 Safety Devices .................................................................................................................. 13
2.5 Technical Specification ..................................................................................................... 15
2.6 Identification Data of the Machine .................................................................................. 16
3 BEFORE OPERATING THE MACHINE
3.1 Shipping ............................................................................................................................ 17
3.2 Transportation & Unload Machine from Pallet ............................................................... 17
3.3 Operation Space ............................................................................................................... 18
3.4 Operation Elements ......................................................................................................... 19
3.5 Threading of Polypropylene Strap ................................................................................... 20
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4 OPERATING THE MACHINE……………….…………………………………………………………… 22
5 ADJUSTMENT…………………………………………………………………………………………………………… 23
6 TROUBLE SHOOTING…………………………………………………………………………………………… 25
7 MAINTENANCE…………………………………………………………………………….…………………………. 26
8 ELECTRIC WIRING DIAGRAM & PART………………………………………..…………… 28
9 PART LIST……………………………………………..……………………………………………………………………… 33
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1. GENERAL SAFETY INSTRUCTIONS
1.1 Basic Operation
The manual and the safety remarks are to be read before use. The operator manual
should be kept with the machine at all times. Intervals for maintenance and
inspections are to be adhered to.
This machine was built with state of the art technology and rigid adherence to safety
standards.
Unless used properly, it can cause injury to operators or persons in close proximity to
the machine. In addition, improper use can cause damage to the machine or property
around the machine.
1.2 Basic Safety Precautions
The user is to be instructed in all other generally applicable legal and other mandatory
regulations relevant to accident prevention and environmental protection in addition
to the operating instructions.
For safety reasons, long hair must be tied back or otherwise secured, garments must
be close fitting and no jewelry may be worn.
Use protective equipment whenever required by circumstances or by law.
Carefully observe all safety instructions and warnings attached to the machine and
make sure that they are always complete and perfectly legible.
Always make certain that persons being trained and instructed in working on or with
the machine are permanently supervised by an experienced person.
Work on the electrical system and equipment of the machine is only to be carried out
by a skilled electrician or by persons under the supervision and guidance of a skilled
electrician and in accordance with the rules and regulations of electrical engineering.
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1.3 Safety Instructions Governing Specific Operational Phases
Avoid any operation mode that might be unsafe.
All necessary precautions to ensure that the machine is only used being in a safe and
reliable state are to be taken. The machine is only to be operated if all protective and
safety devices, including removable safety devices, emergency shut-off equipment,
noise-protection elements and exhaust systems are in right place and fully functional.
The machine is to be checked for damage and defects at least once per work shift. Any
changes including the working behavior of the machine are to be reported to
competent persons immediately. If necessary, the machine is to be stopped and
locked immediately.
In case of any malfunction the machine must be stopped and locked until the defect
has been eliminated.
Generally make sure that nobody is at risk before starting up the machine.
All personnel that will be operating this machine should be thoroughly trained in all
phases of operation and safety.
Always tighten unscrewed connections after maintenance and repair.
After completing maintenance and repair all safety devices removed for setting up or
repairing the machine must be reinstalled and checked for functionality prior to
putting the machine back into service.
To minimize the environmental impact all consumables and replaced parts must be
disposed of safely.
Before starting the machine check that the accessories have been stowed away safely.
Do not attempt any operation that may be a risk to the stability of the machine.
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1.4 Warning of Electrical Dangers
Immediately remove power to the machine in case of trouble in the electrical system.
Replace a fuse with one with the same style and ratings; pay particular attention to
matching the specified current.
Any electrical work performed on the equipment must be conducted by a skilled
electrician or under the supervision of a skilled electrician. All work must be observed
good electrical engineering practice and follow safety rules and local wiring standards.
Inspect the electrical equipment of the machine at regular intervals. Tighten any loose
connections. Check wiring for scorch marks; replace scorched wiring and determine
and correct the reason for the overheating.
When working on live equipment, ensure that a second person is available to cut
power in case of an emergency. When appropriate, secure the working area with
safety tape and a warning sign. Use insulated tools for electrical work.
Before working on high-voltage assemblies, turn off the power supply. Carefully
discharge the supply cable and short-circuit any energy-storage components such as
capacitors.
If the equipment was moved, carefully refit and refasten all parts removed for
transport before reapplying power.
Before moving the machine, remember to disconnect the power cable.
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1.5 Grounding Instructions Shall Include the Following
This product must be grounded. In the event of an electrical short circuit, grounding
reduces the risk of electric shock. This product is equipped with a cord that has a
grounding wire and an appropriate grounding plug. The plug must be plugged into an
outlet that is properly installed and grounded in accordance with all local codes and
ordinances.
If repair or replacement of the cord or plug is necessary, connect the ground wire to
the ground terminal of the plug. The wire with green insulation (with or without
yellow stripes) is the grounding wire.
Check with a qualified electrician or service person if the grounding instructions are
not clear or if in doubt about the proper grounding of the machine. Do not modify the
plug provided; if it will not fit the power outlet, have the proper outlet installed by a
qualified electrician.
This product is designed for use on a nominal 230 volt AC circuit and has a grounding
plug.
DANGER!
Improper installation of the grounding can result in electrocution.
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1.6 Before Operating
Verify that the power line voltage is correct.
The machine must be properly grounded to avoid a shock hazard. All wiring must be in
accordance with local wiring standards.
The strapping machine can only be operated with polypropylene (P.P.) strapping; do
not use polyester (PET) strapping or polyethylene (PE) cord strap.
1.7 During Operation
The weight of the package cannot exceed 70kg. For package weight over 25kg, it may
be necessary to use lifting aids for handling; while package weight over 40kg, it's
necessary to handle it with conveyor system.
The size of the package should not be less than 70 mm × 20 mm (2.75 inches × 0.75
inches).
While running, check the unit for any unusual sounds or smoke emissions.
Keep away from the inside of the arch while the machine is operating; do notyou’re
your hands or body into the arch when the machine is running.
NOTE: It is normal for the heater tongue to smoke during the sealing operation.
1.8 After operating
Remove dust and dirt from the unit
Turn off the power when the machine is not in use.
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Caution!
Electric Shock Hazard.
Caution!
Hot Surface.
Caution!
Moving Parts Can Crush Hand.
Caution!
Pinch Point Entanglement
Caution! Blade.
Cutting of Fingers or Hand
Wear Eye Protection
Refer to Operator Manual
1.9 Signs
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2. MACHINE INFORMATION
2.1 Areas of Application
This plastic strapping machine can be used for a wide range of applications where the
minimum package width is at least 60mm, and the minimum height is 20mm.
This machine is particularly suitable for heavy packaged goods as well as printed products,
boxes, etc.
Packaging Limitation
It’s not possible to pack:
Products larger or heavier than that allowed.
Wet Products
Flammable products
Explosive products
Agri-foodstuffs
Pharmaceuticals
Hazardous products
2.2 Environmental Information
The strapping machine shall be installed in the following conditions:
Supply voltage: +-10% nominal supply voltage
Source frequency: +-10% nominal frequency
Ambient temperature: 5°C - 40°C (41℉-104℉).
Relative humidity: not exceed 35~85%RH
Please provide a suitable illumination around the machine for safety operation.
Conditions For Use
Make sure there is room for easy application and maintenance
The machine must be installed in a closed, well-ventilated area where there are no
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explosions or fire hazards Position the machine in a place free of humidity, flammable
materials, gas or explosives. Make sure that it is level.
Please do not spray water or wet wipe machine body.
Noise - characteristic values
The noise emission values determined according to EN ISO 3746 for the sound power level
or EN ISO 11202 for the sound pressure level at the workplace on the basis of the working
conditions are as below:
A measurement uncertainty allowance of K = 4 dB(A) applies to the stated emission values.
Sound power level LWA = 88.7 dB(A)
Emission sound pressure level at the workplace LPA = 75.3 dB(A)
To minimize the emission sound pressure level, machine is equipped with a timer standby
mode that can be adjusted by technician.
Demolition and Waste Disposal
The machine does not contain dangerous components or substances which require special
disposal procedure. For that which concerns material elimination, comply with the
Standards in the country where the machine has been disassembled.
Caution: do not leave waste polypropylene strap on the floor to minimize slip hazards.
2.3 Machine Description
Semi-Automatic strapping machine for polypropylene (PP) strapping material.
Strap width 5-15.5mm adjustable.
High efficiency of heater plate.
Extra strong construction.
Simple and user-friendly operation.
Electronic outside tension control.
Strap tension adjustable from soft to very high.
Simple and easy maintenance
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2.4 Safety Devices
DANGER!
Operate the machine only when all safety devices are at their place and are functioning
correctly.
The machine has been constructed in accordance with the applicable legal regulations.
The machine is reliable in operation. Nevertheless the machine may constitute a danger if it
is operated in improper or undue condition.
Danger points that cannot be avoided due to equipment design are equipped with safety
devices. If necessary, these points are marked on the machine with warning signs, and in
the manual under working safety instructions.
The machine is equipped with safety devices as:
Warning labels
Live parts are covered
Table cover with screw fixed (1)
Only Polypropylene strapping can be used in this machine. The use of other synthetic
Straps can produce substances hazardous to health.
Caution!
The heating unit operates at a very high temperature in order to melt the P.P. strapping.
To prevent burns, avoid contact with this area. (2)
To move the machine, the two lockable casters (3) must be unlocked. Relock the two
casters when the machine is in its new position.
The machine is turned on when it is connected to AC power and the main power switch,
located on the front operating panel, is placed in the ON position. After approximately 1
minute, the heating element will reach its operating temperature and the machine will be
ready for use.
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1
2
3
If it is necessary to make adjustments inside the machine during operation, after a strap
jam for example, the table top can be unscrewed. Observe caution as the machine is still
fully functional with the covers removed. If machine with safety switch, when table top is
opened, safety switch is activated. This will remove power but heating element is keeping
heating.
Caution!
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System Configuration
L1+N+PE (GROUND)
L1+N+PE (GROUND)
Nominal Power
0.2 kW
0.2 kW
Rated Current
0.8 A
1.6 A
Rated Voltage
200V/220V/230V/240V
100V/110V
Rated Frequency
50/60 Hz
60/60 Hz
Type of Current
AC- single phase
AC – single phase
STRAP WIDTH
5-15.5mm ONLY ADJUSTMENT
STRAP THICKNESS
0.45mm – 0.7mm
STRAP COIL
Coil diameter: 200mm (230mm/280mm as option)
Width: 190mm-200mm
MACHINE SIZE
784mm (L)* 546mm (W) * 780mm (H)
NET WEIGHT
46 Kg
TENSION RANGE
10 N – 500 N
SPEED
1 m/s for Feeding
1 m/s for Reversing
TABLE HEIGHT
780mm
Adjustable table height as OPTION
NOISE EMISSION
75 dB
AMBIENT TEMP.
5℃ - 40℃
2.5 Technical Specification
2.5.1 Electrical Specification
2.5.2 Technical information
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a b c d e f g
1
2
3
4
1. Model
2. Serial Number
3. Year of Manufacture
4. Doc. Number
a. Rated voltage (V)
b. Rated Current (A)
c. Frequency (Hz)
d. Short Circuit Rating (A)
e. Phase (PH)
f. Rated power (Watts)
g. Weight (kg)
2.6 Identification Data of the Machine
Each model is provided with a plate where it is easy to recover data which must be
communicated to the manufacturer in case of problem or when requesting spare parts etc.
(ref. 1-2-3-4) This plate also carries electrical technical data for installation of the machine.
(ref. a-b-c-d-e-f-g).
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3. BEFORE OPERATING THE MACHINE
3.1 Shipping
The machine is delivered as a transport unit. The machine is loaded onto a wooden pallet
with Polyester strap secured. Outside with carbon box also with Polyester strap secured.
3.2 Transportation & Unload Machine from Pallet
The machine needs to be secured well on wooden pallet. The side edge of machine body
needs to be sitting on the pallet to make sure casters are free (1). Remove protection
material around the machine like stretch film and plastic cover, and then do remove the
Polyester strap.
Please lift the machine on left & right side from the pallet.
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3.3 Operation Space
Keep the area (A) and (B) free for the operator.
The area (A) is necessary for operation strapping machine or changing the strap coil.
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POWER SWITCH
TENSION VR
FEED LENGTH VR
MANUAL FEED
RESET
3.4 Operation Elements
Power switch
To turn ON/OFF power of machine
Tension adjust VR
This adjust VR is to control tension force (secondary tension). Rotate clockwise to
increase tension and counter clockwise to decrease tension.
Feed length adjust VR
This adjust VR is to control feeding length for next strap. Rotate clockwise to increase
feeding length and counter clockwise to decrease feeding length.
Manual feed button
This button is to manual feed strap outward.
Reset button
This button is to reset current cycle to go back to ready position.
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3.5 Threading of Polypropylene Strap
3.5.1 Strap Specification
Material: Polypropylene Strap
Width: 5-15.5mm only adjustment
Thickness: 0.45mm-0.7mm (any strap outside this range, please contact EXTEND for
further studying)
Core diameter: 200mm (230mm and 280mm as option)
Core width: 190mm-200mm
Strap with excessive chamber (5mm with 200cm length) cannot be used.
3.5.2 Strap Coil Installation
How to Load and Thread P.P. Strap
The threading procedure involves routing strap from the dispenser and up through
the strapping head.
a. Rotate nut handle (A) counter clockwise to remove from dispenser unit, take off
the dispenser flange and remove old strap coil inside.
b. Remove all adhesive strips or other adhesive material from new strap coil
c. Follow the rotation direction sticker on dispenser, to put the new strap coil onto
dispenser unit
d. Put the outer dispenser flange back on and tighten reel nut handle (A) in
clockwise.
e. Unroll about 0.5 m of strap and make sure that it is not twisted.
f. Thread the strap through the guide roller bracket (B) and the loop (C).
g. Insert strap upward into machine, until the strap hits something, then please
hold the strap
h. Press the feed button to feed the strap.
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A
B
C
Noted: Please make sure PP strap is in correct curve down direction, to have
the PP strap insert into machine in opposite direction, it might cause auto
threading, feed, refeed…functions not stable.
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JOG
COOLING TIME
TEMP.
4. OPERATING THE MACHINE
a. Turn main switch QS1 to ON. The heating element reaches the working temperature at
approximately 1 minute.
b. Place a package on the table top (The package must cover the Slide Table).
c. Properly adjust the strap tension knob according to various packages.
d. Place the strap around the package to be strapped and insert the strap into the trapping
head to activate micro-switch until strapping cycle stops.
e. The strapping and welding sequence should complete.
f. At end of strapping sequence the strap end is fed automatically, and Feed length
adjustment knob is to adjust the strap length
g. Adjustment
JOG:
This JOG function is for service only, it could make machine go step by step. In any
position, you could press RESET button back to ready position
COOLING TIME:
Cooling time is for big tension strap on hard package to have longer cooling time
after strap is hot sealed.
TEMP.
This adjust VR is for heater plate temperature. Depend on PP strap or working
environment, you might need to adjust this heater plate temperature for better
sealing on straps. The default setting will be around 290 Celsius degree for
polypropylene straps.
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5. ADJUSTMENT
Change Strap Width
The machine is able to change between 5mm and 15.5mm strap only adjustment.
Noted: Tool Needed
a. With three marking as 5mm/9mm/12mm, for 15.5mm just pull out the adjust plate to
the end. Please follow the marking on the adjust plate then pull out 1mm more and
then tight screw to fix the adjustment.
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b. Adjust this guide with strap width with 1mm more, and then tight screw to fix the
adjustment
c. Adjust this guide with strap width with 1mm more, and then tight screw to fix the
adjustment
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6. TROUBLE SHOOTING
Feeding or Reversing is not smooth
Please check strap width adjustment is correct, please check operation manual 5.
ADJUSTMENT.
Sealing is not good
Please adjust Temperature VR for higher temperature setting.
Please adjust Cooling Time VR for longer cooling time setting
Please use JOG to check if heater plate’s movement is smooth
Machine cannot feed
Please press RESET button to make sure this machine is in ready position.
Machine does not function when strap insert to the chute
Please check the actuator if working correctly, to adjust the actuator position or to
replace.
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7. MAINTENANCE
Noted: Before doing any maintenance or service, please do switch off the main power on the
machine, then wait about 5 minutes to cool down the heater plate.
Weekly Maintenance:
Use air gun to clean dust from the machine, especially following clean dust from
following structures:
Strap guiding
Clamps Unit
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Lubrication on moving mechanism , especially lubricate on following structures:
Clamps Unit (Between clamp seat and clamps)
Noted: Do not lubricate on any bandway or guide where transport strap.
Noted: After cleaning and lubrication, please do several bundles to check.
Monthly Maintenance:
Please take out END GRIPPER UNIT and WELDING CLAMP UNIT to do complete
cleaning and lubrication
Please clean both sides (upper/lower) of Heater Plate
Please check all structure with spring if working smoothly
Please clean dust around limit switch
Please clean dust accumulated on rollers (Pool Feed Roller, Tension Roller, Feed Roller)
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8. ELECTRIC WIRING DIAGRAM & PART
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KEY NO
PART NO.
DESCRIPTION
Q’TY
Q1
P0311-010000300
POWER SWITCH
1
F1,F2
P0305-030001100
P0305-020001000
P0305-020001100
FUSE, 8A-6*30mm
FUSE SEAT
FUSE CAP
2
2
2
F3
P0305-030000100
P0305-020001000
P0305-020001100
FUSE, 2A-6*30mm,
FUSE SEAT
FUSE CAP
1
1
1
F4
P0305-030000200
P0305-020001000
P0305-020001100
FUSE, 3A-6*30mm
FUSE SEAT
FUSE CAP
1
1
1
S2,S3
P0313-010006800
BUTTON (BLACK)
2
S1
P0313-010007300
BUTTON (BLUE)
1
P1
P0309-010013000
MAIN PCB
1
P2
P0315-020000900
DC DRIVE CARD
1
VR1,VR2
VR3,VR4
P0318-010001700
POTENTIOMETER ADJUSTABLE
4
K1
P1113-0001000
KNOB RN-99F,∮6.4
4
T1
P0307-010001600
POWER SUPPLY
1
A1
P1002-0008600
OPERATION STICKER
1
A2
P1002-0008700
PANEL STICKER
1
X1
P0304-010001200
TERMINAL SEAT
1
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9. PART LIST
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FIG. 1-1 SEALER SEAT UNIT
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FIGURE 1-1 SEALER SEAT UNIT
NO.
PART NUMBER
DESCRIPTION
QTY
1
P02-0362100
END GRIPPER UNIT
1 2 P02-0362200
WELDING CLAMP UNIT
1 3
SLIDING TABLE UNIT
1 4
SEPETATOR UNIT
1 5
HEATER PLATE UNIT
1 6 P01-0575800
SEALER SIDE PLATE
1 7 P1104-076004ZZ1
BEARING 6004ZZ-NR(CWB)
1 8 P02-0357900
CLAMP SEAT
1 9 P01-057650A
EXIT ADJUST PLATE
1
10
P1101-0905012AN
SCREW M5x12
10
11
P0311-060001600
MICROSWITCH MQS-216
2
12
P1101-0505008AN
SCREW M5x8
2
13
P1103-0205Z
SPRING WASHER φ5
6
14
P1102-0105AN
NUT M5
4
15
P1202-0011500
SEPERATOR ARM SPRING
1
16
P06-0066400
ARM SPACER
4
17
P1202-0011900
WELDING CLAMP SPRING
2
18
P02-0357300
ARM SHAFT
1
19
HOLDING GRIPPER UNIT
1
20
P1202-0011600
SLIDING TABLE SPRING
1
21
P1101-0505030AN
SCREW M5*30
1
22
P1202-0011800
HOLDING GRIPPER SPRING
1
23
P01-0576400
EXIT BASE PLATE
1
24
P02-0359100
CAM UNIT
1
25
P01-0576800
MICROSWITCH BRACKET
1
26
P01-0576200
COVER SUPPORT
1
27
P0303-020000100
FAN NET FG-08
2
28
P0319-S30304
FAN DC24V
1
29
P01-0576300
SLIDING TABLE HOLDER
1
30
P1109-0205010G
PIN 4*10
1
31
P1101-0405012AN
SCREW M5x12
4
32
P01-0584000
HEATER PLATE COVER
1
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FIGURE 1-1 SEALER SEAT UNIT
NO.
PART NUMBER
DESCRIPTION
QTY
33
P1101-0303025AZ
SCREW M3x25
2
34
P1103-0203Z
SPRING WASHER φ3
2
35
P1101-0506012AN
SCREW M6x12L
1
36
P1103-01062102Z
WASHER M6x21x2t
1
37
P1103-0206Z
SPRING WASHER φ6
1
38
P1101-0304035AZ
SCREW M4x35L
4
39
POSITION CAM UNIT
1
40
P1102-0104AN
NUT M4
2
41
P1101-0505016AN
SCREW M5x16
3
42
P1103-01051201Z
WASHER M5x12x1t
2
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FIG. 2-1 FEED DRIVE UNIT
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FIGURE 2-1 FEED DRIVE UNIT
NO.
PART NUMBER
DESCRIPTION
QTY
1
P02-0363000
GEAR REDUCER
1 2
SEALER SEAT UNIT
1 3 P06-0066600
ADJUSTA PLATE - TOP
1 4 P1101-0905012AN
SCREW M5x12
5 5 P1116-P0400
O RING
1
6
P0501-0019000
DRIVE MOTOR
1
7
P1103-0206Z
WASHER φ6
6 8 P1101-0506012AN
SCREW M6x12
4 9 P0319-S30303
MAGNETIC REED SWITCH LS-3
1
10
P1101-0303006AZ
SCREW M3x6
2
11
P02-0362500
DRIVEN ROLLER UNIT
1
12
P1106-020000200
MAGNET
2
13
P1101-0203008AZ
SCREW M3X8
2
14
P1103-010412N
WASHER φ4
1
15
P1101-0904008AN
SCREW M4x8
1
16
P1101-0906012AN
SCREW M6x12
1
17
P01-0577300
ROLLER PLATE
1
18
P02-0357700
DRIVING ROLLER
1
19
P1108-010505016G
KEY 5*5*16
1
20
P01-0577100
GUIDE COVER
1
21
P1103-010409N
WASHER φ4
2
22
P1103-0204Z
SPRING WASHER φ4
2
23
P1101-0504010AN
SCREW M4x10
2
24
P1109-0105020B
PIN 5*20
1
25
P1101-0705008AB
SCREW M5x8L
1
26
P06-0066500
STRAP GUIDE
1
27
P1109-0205010G
PIN 4*10
2
28
P1101-0506016AN
SCREW M6x16
2
38
Page 39
FIGURE 3-1 END GRIPPER UNIT
NO.
PART NUMBER
DESCRIPTION
QTY
1
P02-035680A
CLAMP SEAT - SHORT
1 2 P02-0362900
CAM FOLLOWER UNIT
1 3 P1109-0104018B
PIN 4*18
1 4 P02-0357100
END GRIPPER
1
5
P1201-0010200
COMPRESS SPRING
1
6
P1101-0504012AN
SCREW M4x12
2
FIG. 3-1 END GRIPPER UNIT
39
Page 40
FIGURE 4-1 WELDING CLAMP UNIT
NO.
PART NUMBER
DESCRIPTION
QTY
1
P02-035700A
CLAMP SEAT - LONG
1 2 P02-0362900
CAM FOLLOWER UNIT
1 3 P1109-0104018B
PIN 4x18
1 4 P02-0357200
CUTTER
1 5 P1201-0010200
COMPRESS SPRING
1
6
P1202-001240A
SPRING HOLDER
1 7 P02-0358600
SHOULDER SCREW
2
FIG. 4-1 WELDING CLAMP UNIT
40
Page 41
FIGURE 5-1 HOLDING GRIPPER UNIT
NO.
PART NUMBER
DESCRIPTION
QTY
1
P02-0358000
HOLDING GRIPPER
1 2 P1201-0010200
COMPRESS SPRING
1 3 P02-0362900
CAM FOLLOWER UNIT
1 4 P02-035700A
CLAMP SEAT - LONG
1 5 P1109-0104018B
PIN 4X18
1
6
P1101-0504016AN
SCREW M4*16
3 7 P1102-0104AN
NUT M4
1 8 P1103-0204Z
SPRING WASHER φ4
1
FIG. 5-1 HOLDING GRIPPER UNIT
41
Page 42
FIGURE 6-1 POSITION CAM UNIT
NO.
PART NUMBER
DESCRIPTION
QTY
1
P02-0362600
POSITION CAM
1
2
P02-0360500
SPACER RING SHORT
1
3
P02-0360400
SPACER RING LONG
1
FIG. 6-1 POSITION CAM UNIT
42
Page 43
FIGURE 7-1 SLIDING TABLE UNIT
NO.
PART NUMBER
DESCRIPTION
QTY
1
P02-0357500
SLIDING TABLE ARM
1 2 P02-0357400
SLIDING TABLE
1 3 P1101-0505025AN
SCREW M5X25
1 4 P1102-0105AN
NUT M5
1 5 P1103-0205Z
SPRING WASHER φ5
1 6 P1101-0405012AN
SCREW M5X12
2
7
P1104-0310101
BEARING CB1010
2 8 P06-0065300
CUSHION SPACER
1
FIG. 7-1 SLIDING TABLE UNIT
43
Page 44
FIG. 8-1 SEPARATING PLATE UNIT
44
Page 45
FIGURE 8-1 SEPARATING PLATE UNIT
NO.
PART NUMBER
DESCRIPTION
QTY
1
P02-0357600
SEPERATOR ARM
1 2 P01-057560A
SEPERATOR PLATE
1 3 P0311-060000200
MICROSWITCH VX-5-1A2
1 4 P01-0575700
ACTUATOR
1 5 P1104-020635ZZ2
BALL BEARING 635ZZ
1 6 P1103-0205Z
SPRING WASHER φ5
4 7 P1101-0105012AZ
SCREW M5*12
1 8 P1101-0505010AN
SCREW M5x10
2 9 P1101-0904008AN
SCREW M4x8
2
10
P1101-0505045AN
SCREW M5*45
1
11
P1102-0105AN
NUT M5
1
12
P1104-0310101
BUSHING CB1010
2
13
P06-0065300
CUSHION SPACER
2
14
P1101-0303012AZ
SCREW M3*12
2
45
Page 46
FIG. 9-1 HEATER PLATE UNIT
46
Page 47
FIGURE 9-1 HEATER PLATE UNIT
NO.
PART NUMBER
DESCRIPTION
QTY
1
P1104-020635ZZ2
BALL BEARING 635ZZ
1 2 P1103-0205Z
SPRING WASHER φ5
5 3 P1101-0505012AN
SCREW M5*12
1 4 P02-0357600
SEPERATOR ARM
1 5 P1101-0505045AN
SCREW M5*45
1 6 P1102-0105AN
NUT M5
2 7 P1202-0011700
HEATER PLATE SPRING
1 8 P1104-0310101
BUSHING CB1010
2 9 P01-0577000
HEATER PLATE SUPPORT
1
10
P1101-0505010AN
SCREW M5x10
2
11
P1101-0505030AN
SCREW M5*30
1
12
P02-0362300
HEATER PLATE ASSEMBLY
1
47
Page 48
FIG. 10-1 BODY FRAME
48
Page 49
FIGURE 10-1 BODY FRAME
NO.
PART NUMBER
DESCRIPTION
QTY
1
CABINET COMPONENTS
1 2 P02-0362700
CASTER
2 3 P02-0362800
CASTER WITH BRAKE
2 4 P01-0579400
TRACK
1 5
STRAPPING HEAD UNIT
1 6 P01-0584300
GUIDE ROLLER BRACKET
1 7 P02-0076400
GUIDE ROLLER PIN
1 8 P06-002150A
GUIDE ROLLER
1 9 P01-058000A
ELECTRICAL BOX COVER
1
10
P01-057840A
PANEL COVER
1
11
P01-0580200
REAR TABLE COVER
1
12
P01-057810A
BOX STOPPER
2
13
P1101-1105012AZ
SCREW M5*12
4
14
P1103-010510N
WASHER φ5*10
4
15
P1103-0205Z
SPRING WASHER φ5
6
16
P01-0579900
ELECTRICAL BOX
1
17
P01-0580100
FRONT TABLE COVER
1
18
P1114-01000020B
PLASTIC CAPS
6
19
P01-0585000
ELECTRICAL BOX REAR SUPPORT
1
20
P1101-0905012AN
SCREW M5*12
5
21
P06-002200A
CUSHION
1
22
P01-0588000
SUPPORT PLATE
1
23
P01-0588100
SUPPORT BRACKET
1
24
DISPENSER ASSEM
1
25
P1101-0605010BN
SCREW M5*10
12
26
P1101-0906012AN
SCREW M6*12
10
27
P1101-0506020AN
SCREW M6*20
2
28
P1103-0206Z
SPRING WASHER φ6
4
29
P1103-01061301Z
WASHER M6x13x1t
4
30
P1102-0106AZ
NUT, M6
2
31
P1103-01051201Z
WASHER M6x13x1t
2
32
P1102-0105AZ
NUT, M5
1
49
Page 50
FIGURE 10-1 BODY FRAME
NO.
PART NUMBER
DESCRIPTION
QTY
33
P1101-0505016AN
SCREW M5*16
1
34
P1101-0405012AN
SCREW M5*12
4
35
P1101-0404008AN
SCREW M4*8
3
36
P1101-0104006AZ
SCREW M4*6
10
50
Page 51
FIG. 11-1 DISPENSER ASSEM
51
Page 52
FIGURE 11-1 DISPENSER ASSEM
NO.
PART NUMBER
DESCRIPTION
QTY
1
DISPENSER UNIT
1 2 P01-0579200
DISPENSER SEAT
1
3
P1104-076805ZZ0
BALL BEARING 6805ZZNR
2
4
P02-035940A
BARAKE SUPPORT SHAFT
1
5
P01-0578000
BRAKE ARM
1 6 P01-0584500
BRAKE WASHER
1 7 P02-0359300
ROLLER SHAFT
1 8 P01-0584100
ROLLER BRACKET
1 9 P06-000680B
ROLLER
1
10
P01-0578300
BELT PLATE - FRONT
1
11
P01-0584600
BELT PLATE - REAR
1
12
P01-057820A
BELT FIXER
1
13
P01-058420A
BELT ADJUST PLATE
1
14
P1101-0508030AN
SCREW M8*30
1
15
P1202-0012500
BRAKE SPRING
1
16
P1101-0506045AZ
SCREW M6*45
1
17
P0902-0001400
V-BELT
1
18
P1101-0906012AN
SCREW M6*12
5
19
P1101-0506080AN
SCREW M6*80
1
20
P1105-0120B
C-RING S-20
1
21
P1103-01062102Z
WASHER M6x21x2t
1
22
P1103-0206Z
SPRING WASHER φ6
2
23
P1105-0125B
C-RING S-25
2
24
P1103-0208Z
SPRING WASHER φ8
1
25
P1101-0104020AZ
SCREW M4*20
2
26
P1103-0204Z
SPRING WASHER φ4
2
27
P1102-0104AZ
NUT, M4
2
28
P1102-0108AZ
NUT, M8, 12MM
3
29
P1102-0108BZ
NUT, M8
1
52
Page 53
FIG. 12-1 DISPENSER UNIT
53
Page 54
FIGURE 12-1 DISPENSER UNIT
NO.
PART NUMBER
DESCRIPTION
QTY
1
P06-0058200
DISPENSER
2
2
P06-0058500
EXTENSION CLAW
6
3
P06-0058300
DISPENSER CONNECT
1
4
P06-0058400
BRAKE WHEEL
1
5
P1102-0106AZ
SCREW M6
4
6
P06-0058100
DISPENSER HANDLE
2
7
P1103-0206Z
SPRING WASHER φ6
4
8
P1101-0904018AN
SCREW M4*18
6
9
P1103-01040801Z
WASHER M4*8*1t
6
10
P1102-0104AN
NUT M4
6
11
P1103-010612N
WASHER φ6*12*1t
4
12
P1101-0506016AN
SCREW M6*16
4
13
P02-0313700
DISPENSER SHAFT
1
14
P02-0076300
LOCK PIN
1
15
P1109-030801Z
SNAP PIN 08
1
16
P01-0584400
DISPENSER SPACER
1
17
P1105-0125B
C-RING S-25
1
54
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