Extend EXS-206 Maintenance Manual

Download

Page 1

SEMI-AUTOMATIC POLYPROPYLENE

STRAPPING MACHINE

OPERATION & MAINTENANCE MANUAL

Page 2

SAFETY INSTRUCTIONS

Read these safety instructions before operating

or servicing your strapping machine.

1. Before operating the machine , pleases fit over voltage and under voltage protection to the machine .

2. Wear eye or face, and hand protection. Do not wear loose clothing.

3. Keep hands or other parts of the body out of the strap chute area during operation.

4. The temperature of the heater plate is very high .Do not touch.

5. Do not insert strap while there is not a package on the operation table.

6. Do not replace any safety parts of different specifications.

7. Shut off all electric power after machine operation or servicing machine.

8. Do not use water or steam to clean the machine.

9. Keep this operation manual at your strapping machine . Refer to it often.

Page 3

Specification

NO DESCRIPTION REMARKS

LENGTH 895mm

WIDTH 565mm

1-1

DIMENSION

HEIGHT 740mm 1-2 SEALING METHOD HEAT SEALED 1-3 STRAP WIDTH 5-15mm 1-4 MACHINE TENSION 5-50kg 1-5 NET WEIGHT 100kg 1-6 ACOUSTIC NOISE 65dB(A)

Operating Requirements

NO DESCRIPTION REMARKS 2-1 AMBIENT TEMPERATURE

5~40°C 2-2 RELATIVE HUMIDITY 35~85%RH 2-3 INSTALLATION ALTITUDE 1000M(MAX) 2-4 TRANSPORT/STORAGE TEMPERATURE

-25~55°/70°C

Page 4

TABLE OF CONTENTS

Major components 1 Introduction 1 Exterior Machine 2 Strapping Head 3 Installation 4 Operating Instructions 5 Operating Adjustments 7 Principles of Operation 8 Service Adjustments and Clearances 14 Maintenance 16 Troubleshooting 17 Parts list and Exploded views 18 Electrical schematic 35

Page 5

MAJOR COMPONENTS

In Fig 1.thru 4 the major components of the machine and the strapping head are shown in detail.

A detailed description of additional systems and specific components follows.

STRAP DISPENSER:

The dispenser supplies strapping material to the strapping head .It is located inside the cabinet on the lower left-hand side. A friction brake is provided to limit over-run of strap.

1. GRIP-The grip holds the lead end of the strap beneath the anvil while the remainder of the strap is being tension around the package.

2.STRAP FEED AND TENSION-Both feed and tension are achieved by two sets of gear rollers powered by an electric motor by means of a drive-belt and slip-clutch system.

An operator controlled adjustable timer controls the duration of strap feed. When the set time for feeding is up, the timer stops feeding strap. If additional feed is required beyond that determined by the timer setting, jog feed will be facilitated by pushing the “Jog” feed button on the operator’s control panel.

3.WELDING AND CUT-OFF-Welding of the strap ends and cutting of the strap supply are facilitated in this process.

4.PACKAGE REKEASE-After a short weld-cool period (necessary to avoid welded ends from popping open) the package is released.

HOT KNIFE. The “Hot Knife” is centrally located at the front of the strapping head Movement of the knife is controlled by a cam.

ELECTRICAL SYSTEM, An all electrical system using solid state technology supplies continual power supply to the electrical components within the machine. Using simple to insert circuit boards provides for safe and fast maintenance free operation.

OPERATOR CONTROLS. The Electrical Control Panel consists of the “Main Power ON-OFF Switch” “Feed Length Timer,” “Reset Switch” and “Feed Length Switch” (Jog Feed).

INTRODUCTION

This manual contains safety, operating, and maintenance instructions for the Semiautomatic Power Strapping Machine. This model is designed to strap packages with plastic strap 1/4 “to 5/8” (6mm to 15mm) wide. The strap ends are joined by means of “hot-knife” welding process.

(Note:) The above mentioned functiond:1,3 and 4 are driven by a cam shaft coupled to the drive system by means of an electromagnetic clutch which turns one full revolution per cycle.

-1-

Page 6

EXTERIOR MACHINE

CONTROL PANEL

STRAP CHANNEL

T A BLE T OP

PACKAGE STOP

FIXED CASTER

SWIVEL CASTER

FIGURE1. MAJOR COMPONENTS, EXTERIOR

ELECTRICAL COMPONENTS

STRAPPING HEAD

DISPENSER BRAKE ASSEMBLY

DISPENSER FLANGE

FIGURE2. MAJOR COMPONENTS, FRONT VIEW

-2-

Page 7

TENSION ADJUST KNOB

MOTOR FAN

SLIP CLUTCH

COIL OF STRAP

ELECTRICAL PANEL DISPENSER BRAKE

FIGURE 3. MAJOR COMPONENTS, TOP VIEW

EXIT GUIDE

TOP COVER

WELDING CLAMP

END GRIPPER

FEED WHEEL

TENSION WHEEL

ENTRY GUIDE

HOLDING GRIPPER

ELECTROMAGNETIC CLUTCH

FAN

STRAP GUIDE

FIGURE 4. MAJOR COMPONENTS, STRAPPING HEAD

TENSIONING ARM

SOLENOID 1 ANVIL CAM

HOLDING GRIPPER CAM

HOT-KNIFE CAM

WELDING CLAMP CAM

END GRIPPER CAM

GEAR REDUCER

STRAP ROLLER

-3-

Page 8

INSTALLATION

Installation of the machine, requires that the machine be uncrated, placed in it’s proper position and secured in place once strap of the proper size is loaded and the power cord is plugged into the appropriate electrical outlet. Remove the screw on the top cap of speed reducer for ventilation.

One set of tools and spare parts is packed with each machine for use in making adjustments and for replacement of parts as needed. Please compare your supplied tools with the following list:

Micro switch, heavy(LS-1) Tension spring, short Tension spring, long Brake spring Retainer, top cover holder

TOOLS PARTS

1 Phillips screwdriver(4”) 2 8mm/10mm open end wrench 1 5mm Allen wrench 1 4mm Allen wrench 1 3mm Allen wrench 1 2.5mm Allen wrench

SPARE PARTS

1 104G001 1 2201210020 1 2201011022 1 2201213047 1 4-01000-150

A-895mm B-740mm F-565mm

G-400mm H-230mm I-110mm

FIGURE 5. INSTALLATION DIMENSIONS AND CLEARANCES

-4-

Page 9

OPERATING INSTRUCTIONS

OPERATOR’S CONTROLS

Control Panel. The control panel is located on the left-hand side of the front panel of the machine. Refer to Figure 6.

(1)

Power Switch.

Push on the button to make red light glow, which shows that all electrical circuits and the electric motor are energized. Then you can operate the machine. Push down the button, power supple is cut off. If the machine is stopped incidentally(not in “reset” mode),push on the button, the machine resets automatically

(2) Manual Feedback/Reset switch When the

green light is lighted, press the button, you can feedback PP strap; When the yellow light is lighted, press the butt ion, you can reset the machine.

(3)

Manual feed

When in “reset” mode (green light is lighted), you can press the button to feed PP strap manually.

(4) Length Adjustment knob.

Turn knob clockwisely, you can make machine feed bond longer automatically.

FIGURE6.OPERATOR’SCONTROL PANEL

COOLING TIME ADJUSTMENT

The cooling time adjustment on your machine allows the user to adjust the cooling time to meet his strapping qiurement. Please refer to page 34, turn the knob clockwise, the Cooling time is longer.

MOTOR STOP TIME DIP-SWITCH ADJUSTMENT

The motor stop time adjustment on your machine allows the user to adjust the motor stop time. Please follow the steps below to adjust the stop time of the motor.

Attention: Before making any dip-switch changes Power must be OFF

Motor stop time is about 10’

Motor stop time is about 20’

Motor stop time is about 30’

Motor stop time

LOADING STRAP IN MACHINE

Refer to Figure 7. and proceed as follow:

1. Withdraw the dispenser assembly. Place the assembly as shown.(Fig.7,P.6)

2. Turn the reel nut hand wheel to disengage from the roll pin that protrudes from the shaft.

3. Lift the plastic flange B from the dispenser shaft.

4. Place a coil of strap on the plastic flange A allowing the shaft to poke through the plastic wrap. Pay-off must be from the top of the coil if the friction brake is to operate properly, as shown in Figure11.

-5-

Page 10

5. Replace the Plastic B and reinstall the Reel nut hand wheel.

6. At this time the securing straps can be removed from the coil of strap.

7. Place the dispenser assembly back into the rearend of the machine, Make sure the assembly is placed in properly. The Reel nut hand wheel should be positioned to the right. This can be verified by noting that the drag arm of the friction brake contacts the Plastic flange A.

8. When installed, close the rear panel door.

1. Open the right-hand door and pull about 3 feet (1M)of strap from the coil.

2. Thread the strap through the looper (B), pass it under roller (C) and allow it to exit the cabinet. Close the right-hand door.

3. Pull up on the strap, then insert the lead-end between the guide and roller (D).

4. Continue to push the strap through the head until it can be seen at point (E).

FLANGE

PLASTIC

REEL CENTER CLAW

REEL UNT HANDWHEEL

Y-TYPE WASHER

FIGURE 7. DISPENSER ASSEMBLY

DISPENSER SHAFT

PLASTIC FLANGEA

FIGURE 9. STRAP THREADING DIAGRAM

STRAPPING CYCLE

The machine is now ready for strapping a

package.

To operate the EXS-206, proceed as follow:

1. Push the power switch to the “NO” position and allow the hot knife 5 seconds to reach operating temperature.

2. Place a package on the table top, directly above the sealing head. Allow the package to contact the two package stops.

3. Grasp the strap on the left side on the package, bring it over the package and insert the lead-end into the strap closes LS1, the strap will be tensioned, welded and then released, all automatically. “CAUTION!!” Be sure to keep fingers from beneath the strap.

Please follow instruction below to adjust the Reel center claw (part NO. #4-07000-130) for various inner coils. Refer to Fig. 8:

1. For 200mm inner coil diameter, position 2 holes on the Reel center claw ( Item 6 ) to #1 and #3 holes of the Plastic Flange A (Item 7).

2. For 230mm inner coil diameter, position 2 holes on the Reel center claw ( Item 6 ) to #2 and #4 holes of the Plastic Flange A (Item 7).

3. For 280mm inner coil diameter, position 2 holes on the Reel center claw ( Item 6 ) to #3 and #5 holes of the Plastic Flange A (Item 7).

FIGURE 8. THREADING STRAP THROUGH MACHINE

4. Remove the strapped package and note the length of the strap fed out for the next cycle. Adjust the time as needed.

5. Note the con dition of the weld and t he tension of the tie on the package, If the condition of the weld or the level of tension is unsatisfactory, adjust the hot knife temperature or the tension level as needed. Ref: Operating Adjustments.

The threading procedure involves routing strap from the dispenser and up through the strapping head. Refer to Figure 9 and proceed as follows:

-6-

Page 11

OPERA TING ADJUSTMENTS ADJUSTING TENSION

If tension adjustment is required, proceed as follows:

1. Loosen the locking knob at the right hand end of the machine.

2. Turn the knurled knob, located at the rear of the machine, clockwise to increase tension, counterclockwise to decrease tension.

3. When set to the desired tension level, tighten the locking

knob.

ADJUSTING HOT-KNIFE TEMPERATURE

FIGURE 10. EXIT GUIDE

If the weld appears to be only minimal, it may be that the temperature is improperly set. Make all corrections, in small increments, according to the following condition.

RASING HOT-KNIFE TEMPERATURE

If the weld appears to have insufficient heating, turn the hot-knife rheostat (item 19 on the PC board), in a clockwise direction.

LOWERING HOT-KNIFE TEMPERATURE

FIGURE 11. ENTRY GUIDE

If the condition of the weld appears to have been over heated, turn the rheostat counter clockwise.

STRAP GUIDE ADJUSTMENT TO VARIOUS WIDTH OF P.P. STRAP

1. Strap Guide Adjustment Loosen the Socket head cap screws (item #1 #2) and put the upper Strap Guide against the side of Main body block (item #8). Place p.p. strap between upper Strap Guide (item #3 ) and lower Strap Guide (item #4) properly . Screw those 2 Socket head cap (item #1& #2) screws real tight.

2. Strap Guide Adjustment Loosen the Socket head cap screws (item #1 & #2). Place p.p. strap between strap Guide (item #5) and Adjusting strap (item #9). Adjust item #9 to a proper room for the p.p. strap then tighten the Socket head cap screws (item #6 & #7).

FIGURE 12. GUIDE LOCATION

-7-

Page 12

PRINCIPLES OF OPERATION

GENERL

1. NEUTRAL POSITION. When the strap is initially threaded through the machine. It enters the head under the strap guide and over roller D. between two sets of feed and tension rollers and on through a slot in the end gripper. It then passes beneath the anvil. Over the welding clamp and holding gripper and out into the strap channel on the left-hand access to it,

The strapping cycle can be divided into three distinct operations: a. Grip and tension. b. Weld, cut, and release. c. Feed.

The following descriptions refer to Figures 13 through 18. Note that both the mechanical and the control function of the micro switches are described.

HOLDING GRIPPER

WELDING CLAMP

END GRIPPER

ANVIL

FEED ROLLERS

TENSION ROLLERS

PACKAGE

STRAP GUIDE

HOME

ROLLERD

SHAFT ROTATION

STRAP AT REST

FIGURE 13. NEUTRAL POSITION

-8-

Page 13

2. ENCIRCLING PACKAGE; TRIPPING LS1.

Grip and tension is initiated by the operator who encircles the package with the strap and inserts the strap end into the slot of the upper strap guide on the right-hand end of the machine. In doing so, the strap is guided between the gripper portion of the end gripper and anvil then into a slot in the anvil where it makes contact with the start switch detector lever. As the lever moves to the left, it trips the cycle start switch, LS1.

START SWITCH (LS1) DETECTION LEVER

END GRIPPER

ANVIL

UPPER STRAP GUIDE

PACKAGE

HOME

STRAP AT REST

SHAFT ROTATION

FIGURE 14. ENCIRCLING PACKAGE; TRIPPING LS1

-9-

Page 14

3. TENSION. When LS1 is closed, the electromagnetic clutch energizes and the cam shaft rotates approximately 45 degrees. This small amount of shaft rotation is controlled by LS3, mounted at the right-hand end of the cam shaft. When LS3 closes it de-energizes the electromagnetic clutch and the end gripper will have been moved upward to contain the upper strap beneath the anvil.

The tension lever pivots and closes the tension rollers. The tension rollers close against the strap, drawing it back through the head, thus tensioning it around the package. When full tension detector reacts at same time, the electromagnetic clutch energizes again.

LS1 DETECTION LEVER

END GRIPPER

TENSION ROLLERS

TENSION LEVER PACKAGE

ELECTROMAGNETIC CLUTCH

END GRIPPER

CLOSED

HOME

SHAFT ROTATION

CAM SURFACE LS3

CAM SURFACE LS5

CAM SHAFT

FIGURE 15. TENSION

-10-

Page 15

4. HOLDING GRIPPER RISES; HOT-KNIFE MOVES INWARD. Momentarily electron

tension detector energizes the control circuit to energize the electromagnetic clutch and turn the cam shaft. As the cam shaft turns, the holding gripper rises to contain the other end of the strap beneath the anvil. The tension lever is lowered to release tension and the welding clamp begins to rise. It’s important to note that all tension to the strap must be released before the strap is cut, otherwise the strap-end could be damaged and feeding reliability will be affected. The hot-knife moves in between the two layers of strap.

NOTE: TENSION ROLLERS ARE RELEASED AND STRAP IS A T REST.

ANVIL

HOLDING GRIPPER

HOT KNIFE

TENSION LEVER

WELDING CLAMP

TENSION ROLLERS

PACKAGE

ELECTROMAGNETIC CLUTCH

HOME

120° HOLDING GRIPPER

SHAFT ROTATION

FIGURE 16. HOLDING GRIPPER AND HOT-KNIFE

-11-

Page 16

5. STRAP IS CUT; WELD IS MADE. The welding clamp cuts the strap during it’s upward movement then pushes the upper surface of the lower strap against the lower surface of the hot-knife. It then pushes the hot-knife the lower surface of the upper strap.

PACKAGE

WELDING CLAMP

HOT KNIFE

HOME

135° STRAP CUT

SHAFT ROTATION

210° WELD PUSE

FIGURE 17. STRAP IS CUT & WELD IS MADE

-12-

Page 17

6. WELD IS RELEASED; HEAD RETURNS

TO HOME POSITION. The hot-knife retracts and the welding clamp pushes the two molten surfaces together, welding the strap.

After this short delay to ensure that the strap fuses properly , the cam shaf t again turns and the holding gripper retract to the neutral position. The anvil then retracts and welded strap is released to the lower side of the package.

The cam shaft returns to the home position and closes LS3 and LS5. The electromagnetic clutch is de-energized by LS3 while LS5 energizes SOL1. As the solenoid pulls down on the tensioning lever, the feed rollers close against the strap, pushing it through the head and out into the strap channel. The feed timer de-energizes and sol1 is released. Strap feed stops and the machine is ready for the next cycle.

NOTE: SOL1 ENERGIZES TO CLOSE FEED ROLLERS AND FEED STRAP AFTER THE CAM SHAFT REACHES HOME POSITION.

HOLDING GRIPPER

END GRIPPER

WELDING GRIPPER

FEEDING ROLLER

ANVIL

-13-

GEAR REDUCER

SHAFT ROTATION

FIGURE 18. WELDING STRAP IS RELEASED; HEAD IS IN HOME POSITION; STRAP FEEDS

Page 18

ADJUSTMENTS CLEARANCES Anvil to ensure that anvil operates

smoothly a minimum clearance between the anvil and the left and right guides must be maintained. To adjust, proceed as follows:

VERTICAL LOCATION OF KEY ESTABLISHES HEAD IN HOME POSITION

1. Make sure the right-hand guide is

securely mounted.

2. Loosen the left-hand guide mounting

screws.

3. Insert a shim, .002” (0.50mm) thick

0..118” (3mm) wide by 5” (130mm) long between the shoulder of the anvil and the left guide.

4. Push the left guide against the anvil

and tighten the left guide mounting screws.

5. Remove the shim and check to make

sure the anvil moves smoothly.

LS5

SWITCH CLOSED

FIGURE 20. LS5

3. Position LS3 as shown in Figure 24. When set, tighten the mounting screws. As the cam rotating clockwise, the touching point of micro switch with cam changes from B to A, then the cooling time starts.

SWITCH CAM: The outer cam actuates

RIGHT-HAND GUIDE

WHEN SET CLEARANCE

.001”(0.02mm) ON EACH SIDE

LS3. To make sure the cams are set properly, proceed as follows:

1. Make sure the machine is in the neutral or home position.

2. If the micro-switches need adjusting, loosen the mounting screws and LS5 as seen in Figure 20. When properly set, tighten the mounting screws.

WELDING CLAMP AND END GRIPPER. To adjust the clearance between the welding clapper and the gripper, refer to Figure 22 and proceed as follows:

1. Remove the anvil.

2. Loosen the two socket head cap screws that secure the “L” shaped adjustment bracket to the casting.

ANVIL

INSERT SHIM A T THIS SIDE

FIGURE 19. ANVIL CLEARANCE

FIGURE 21.LS3

3. Push the block left or right to adjust the clearance secure the “L” shaped adjustment bracket to the casting.

4. When set, securely tighten the mounting screw.

-14-

Page 19

4. If there is clearance at any point,

loosen locknuts (1) and (2) and adjust all clearance out at points A, B and C.

5. When set, tighten the locknuts.

WELDING CLAMP

ADJUSTMENT BRACKET

HOLDING

GRIPPER END GRIPPER

FEED AND TENSION ROLLERS. When the machine is in the neutral position. The feed and tension rollers should not come into contact with the strap. The clearance between the rollers should be .040” (1.0mm). To adjust the feed rollers away from the strap proceed as follows:

PAETS SEEN FROM REAR SIDE HEAD

FIGURE 22. WELDING CLAMP AND GRIPPER CLEARANCE

1. Loosen the locknuts and turn all 4 nuts upward. Make all adjustments in very small increments. When set. Insert a 0.202” (0.5mm) shim between the angle plate and locknut B and tighten locknut A against locknut B

Note: If the cutting surface of the welding clamp has become dull, the welding clamp can be turned 180 degrees, thus doubling the life of the part. TENSION LEVER. Before making any adjustments to the tension lever, check to see if the tension lever is in a lever condition. To check and adjust if need be proceed as follows:

2. Remove the shim and press down on the angle plate. Tighten the locknuts C and D.

1. Manually turn the rotor of the electromagnetic clutch until the key, seen at the end of the end of the cam shaft is positioned as shown in Figure

23.

To adjust the tension rollers away from the strap reverse the above procedure.

2. Make sure the tension lever bearing is in contact with the surface of the cam.

3. If there is no clearance at point A, B and C then the tension lever is considered lever..

-15-

TENSION LEVER

LOCKNUTS 1

BEARING

LOCKNUT B

LOCKNUT C LOCKNUT D

ANGLE PLATE

LOCKNUT A

NOTE POSITION OF KEY

FEED ROLLER

TENSION RPLLER

LOCKNUTS 2

FIGURE 23. ADJUSTING TENSION LEVER

CLEARANCE BETWEEN ROLLERS SHOULD BE .040” (1.0mm)

FIGURE 24. ADJUSTING FEED AND TENSION ROLLERS

INSERT .020” (0.5mm)SHIM A T THIS POINT

Page 20

-16-

MAINTENANCE

GENERAL. Periodic checks of all drive belts for replacement should be made to prevent worn cut or stretched belts which will affect tension. LUBRICATION. Make sure the machine is clean before applying lubricants to the points shown in the figure below. Note: Use a brush or compressed air to dispose of debris.

TENSION TRIP ARM ASSEMBLY SLEEVES. Apply a few drops of light machine oil to the edge of

the sleeve so that the oil can penetrate to the shoulder of the screw. TOP SLIDE, GUIDE PLATES, WELDING CLAMP, END GRIPPER, AND HOLDING GRIPPER. Apply light machine oil to these parts at the point indicated in Figure 25.

REAR REDUCE. Replace the oil in the gear reducer once a year in the following manner:

1. Remove the lower plug and allow the oil to drain from the gearing.

2. Reinstall the lower plug and fill with gear oil.

3. Reinstall the upper plug

FIGURE 25. LUBRICTION POINTS

WARNING

BEFORE SERVICING MACHINE

Wear safety glasses with side shields which conform to ANS Standard Z87.1

Failure to wear safety glasses could result in severe personal injury or blindness.

PROTECT YOUR EYES

READ GENERAL SAFETY INSTRUCTION, PAGE 2 OF THIS MANUAL

● only trained personnel should

service machine.

● Unless specified, shut off and

disconnect all electrical power.

● Follow all service instructions.

● Make sure the hot-knife blade

is cool before servicing.

● Use the correct tools.

● Never adjust, repair or oil

moving machinery.

Note: The following parts should NEVER be

lubricated:

1. Electromagnetic clutch

2. Roller assemblies

3. Belts and pulleys

4. Clutch disc

Note: When you move the machine, you

should push it slowly.

Page 21

TROUBLESHOOTING

SYMPTOM: Strap jams in strapping head while feeding.

CAUSE

1. Debris accumulation in feed/tension roller area.

SYMPTOM: Strap pulls from head before seal and cut-off.

1. Worn gripper.

SYMPTOM: Strap is not feed.

1. Solenoid 1 will not activate.

SYMPTOM: Strap is not being cut-off upon completion of strapping cycle.

1. LS3 inoperative

2. LS3 improperly adjusted.

3. Clearance between welding clamp and end gripper too great.

4. Cutting surface on welding clamp is dull.

SYMPTOM: Machine will not complete seal and cut-off.

1. The belt that activates the tension trip arm is broken or has come off the pulleys.

2. LS2 inoperative.

SYMPTOM: Poor strap weld.

1. Hot-knife temperature is too high or too low.

2. The 5 amp fuse has blown.

REMEDY

1. Disassemble the roller assembly and remove debris. See Adjustment Section. Figure 24.

1. Replace gripper

1. Adjust the clearance of LS5 in relation to the switch cam. Refer to Figure 20.

2. Replace LS5.

3. Adjust LS3 if needed to ensure the head stops in HOME position.

1. Replace and adjust LS3. refer to Fig. 21.

2. Adjust LS3 as required.

3. Adjust the clearance as detailed in

adjustments and clearance section.

4. Turn the welding clamp 180° to bring new

cutting surface into play. Details in Adjustments and Clearance Section.

1. Replace the belt, if necessary. Remount the belt if it has come off the pulleys. Refer to Parts List Figure 4.

2. Replace LS2. Refer to Parts List, Fig. 4

1. Adjust the hot-knife temperature. Details in Operating Instructions Section.

2. Before replacing the 5 amp fuse, attempt to identify the cause of why the fuse failed and make necessary repairs.

-17-

Page 22

Page 23

TABLE OF CONTENTS

TABLE OF CONTENS ---------------------------------------------------------------------------------- 1

FIG.1 WELDING COMPONENT ----------------------------------------------------------------- 2~3

FIG.2-1 DRIVE AND CAM ASSEMBLY --------------------------------------------------------- 4~5

FIG.3 STRAP FEED/TENDION ASSEMBLY ------------------------------------------------- 6~7

FIG.4-4 TENSION ADJUSTMENT AND SENSING ASSEMBLY-------------------------- 8~9

FIG.5 HOT--KNIF AND TENSION LEVER ASSEMBLY---------------------------------- 10~11

FIG.6-3C CABINET COMPONENTS----------------------------------------------------------------- 12~13

FIG.8-2 DISPENSER ASSEMBLY----------------------------------------------------------------- 14~15

FIG.9-8 ELECTRICAL COMPONENTS----------------------------------------------------------- 16~17

FIG.10-3 CONTROL BOX ASSEMBLY------------------------------------------------------------ 18~19

ELECTRICAL SCHENATIC------------------------------------------------------------------------------- 20

Page 24

PARTS LIST, FIGURE 1 WELDING COMPONENTS

KEY Q'TY PART NO. DESCRIPTION

FPS-500-010

1 1 4-01010 END GRIPPER UNI

2 1 4-01020 WELDING CLAMP UNIT 3 1 4-01030 HOLDING GRIPPER UNI

4 1 4-01041 SEPARATING PLATE UNI

5 1 4-01050 SEPARATING ARM UNI

11 1 4-01000-110 Main body block 12 1 4-01000-120 Guide plate, right hand side 13 1 4-01000-130 Guide plate, left hand side 14 1 4-01000-140 Top cover holder 15 1 4-01000-150 Retainer, top cover holder 16 1 4-01000-162 Microswitch seat 17 1 4-01000-170 Microswitch spring plate 18 1 4-01000-180 Spring hook 19 2 4-01000-190 Screw 20 1 4-01000-200 Guide slot 21 1 4-01000-210 Guide plate 22 1 4-01000-220 L-type angle plate 23 1 4-01000-230 Spring hook plate 24 1 4-01010-240 End gripper 25 3 4-01010-250 Clevis 26 3 4-01010-260 Spring hook 27 1 4-01020-270 Welding clamp 28 1 4-01030-280 Holding gripper 29 1 4-01040-290 Separating plate 30 1 4-01040-301 Microswitch detector lever(out) 32 1 4-01050-320 Separating arm 33 2 4-01050-330 Sleeve, separating arm pin

34 1 4-01050-340 Separating arm pin 101 7 200A05012 Socket head cap screw, M5*12 102 1 200A05006 Socket head cap screw, M5*6 103 1 200A05016 Socket head cap screw, M5*16 104 1 200A05020 Socket head cap screw, M5*20 105 1 200A05025 Socket head cap screw, M5*25 106 2 200A06025 Socket head cap screw, M6*25 107 2 200A06050 Socket head cap screw, M6*50 108 2 200G05008 Socket head set screw, M5*8 109 1 200E04016 Phillips head machine screw, M4*16 111 3 200E03015 Phillips head machine screw, M3*15 112 2 201A03 Hex nut, M3 113 1 201A04 Hex nut, M4 114 1 201A05 Hex nut, M5 115 2 201A08 Hex nut, M8 116 2 202B03 Lock washer, M3 117 4 202B04 Lock washer, M4 118 7 202B05 Lock washer, M5 119 1 202B08 Lock washer, M8 120 5 202B06 Lock washer, M6 123 1 200A04016 Socket head cap screw, M4*16 124 2 200E04008 Phillips head machine screw, M4*8 125 2 202A0410 Plain washer, M4*10 126 3 2212310042 Compression spring, 2.3*10*42 127 1 2201210020 Tension spring, short 1.2*10*20 128 4 2201011022 Tension spring, long 1*10.8*22 129 1 104G010 Microswitch, heavy MQS-216 16A 130 4 210A0635ZZ Ball bearing, 635ZZ 131 1 211A0414 Spring pin, 4 dia.*14 132 1 211A0520 Spring pin, 5*20 133 3 211A0514 Spring pin, 5 dia.*14 134 5 211A0318 Spring pin, 3 dia.*18 135 2 200E03005 Phillips head machine screw, M3*5 136 2 202A0308 Plain washer, M3*8

Page 25

107

115

120

115

WARNING

119

108

118

103

104

129

125

111

117

116

112

124

136

135

109

113

117

116

128

102

118

131

134

101

114

130

132

117

123

105

108

FIGURE1.WELDING COMPONENTS

do this can affect a tool's operation

and present a safety hazard.

and replaced if worn or broken.Failure to

All parts must be periodically inspected

118

107

103

128

133

3 1

130

127

133

128

120

134

126

106

118

103

120

Page 26

PARTS LIST, FIGURE 2 DRIVE AND CAM ASSEMBLIES

KEY Q'TY PART NO. DESCRIPTION

FPS-500-021

1 1 4-02010 REDUCTION GEAR UNI

2 1 4-02021 CAM UNI

3 1 4-02030 MOTOR FAN UNIT,FOR 50H

3 1 4-02031 MOTOR FAN UNIT,FOR 60H

11 1 4-02010-110 Pulley

12 1 4-02010-120 Reduction gear

14 1 4-02020-140 Cam shaft, M17*192

15 1 4-02020-150 Cam

16 1 4-02020-160 Cam

17 1 4-02020-170 Cam

18 1 4-02020-180 Cam

19 1 4-02020-190 Cam

20 1 4-02020-210 Cam

20.1 1 4-02021-200 Cam

21 1 4-02020-211 Bearing bracket (aluminium) 22 1 4-02020-221 Bearing bracket (aluminium) 23 1 4-02000-230 Motor pulley, for 50Hz 23 1 4-02000-231 Motor pulley, for 60Hz 24 1 4-02000-240 Motor fan 25 1 4-02000-250 Microswitch seat 27 1 4-02000-270 Plate 28 1 4-02000-280 Clutch shrim

101 10 200E04008 Phillips head machine screw, M4*8 102 10 202B04 Lock washer, M4 103 2 201A10 Hex nut, M10 104 1 202B10 Lock washer, M10 105 2 201A03 Hex nut, M3 106 8 200M06025 Hex bolt with washer, M6*25 107 8 202A0613 Plain washer, Ф6*13 108 12 202B06 Lock washer, M6 109 8 201A06 Hex nut, M6 110 4 200C06020 Hex bolt, M6*20 112 1 200G06010 Socket head set screw, M6*10 113 2 200A05012 Socket head cap screw, M5*12 114 3 200A06020 Socket head cap screw, M6*20 115 1 200A06045 Socket head cap screw, M6*45 116 2 200E03030 Phillips head machine screw, M3*30 118 2 202B05 Lock washer, M5 119 2 202B03 Lock washer, M3 120 4 202A061620 Plain washer, M6*16*2 121 2 212AS17 Ring, S-17 122 2 210A6201ZZ Ball bearing, 6201ZZ 123 1 101A1160018 Motor, 1PH, 110/220V60Hz,1/4HP 123 1 101A2350018 Motor, 1PH, 220/230V50Hz 1/4HP 123 1 101A2450018 Motor, 1PH 240V50Hz 1/4HP 124 2 210A6003ZZ Ball bearing, 6003ZZ 125 1 202G121604 Spacer, M12*16*4 126 1 202E121801 Shim, M12*18*1 126 1 202E121802 Shim, M12*18*0.2 126 1 202E121804 Shim, M12*18*0.4 127 2 213A0505014 Key, 5*5*14 128 1 213A0505080 Key, 5*5*80 129 2 213A0505016 Key, 5*5*16 130 2 202F172906 Plastic circlet, M17*29*6 131 2 202F172910 Plastic circlet, M17*29*10 132 2 202F172912 Plastic circlet, M17*29*12 133 1 202G121608 Spacer, M12*16*8 135 1 226K163 Oil cover 136 1 227A02020 Rubber washer, (Ф20) 137 1 102F06 Magnetic clutch CD-F-0.6 138 2 104G012 Microswitch with roller, heavy (LS-3,5) MQS-2, 16A 250VAC

140 1 202F172908 Plastic circlet, M17*29*8

Page 27

106

107

133

125

122

104

103

112

118

113

131

LS-5

108

105

114

124

140

119

138

102

101

116

LS-3

101

108

107

109

131

130

121

108

115

136

106

108

114

135

137

127

131

102

114

108

20.1

128

129

126

101

124

102

101

132

123

102

FIGURE 2. DRIVE AND CAM ASSEMBLIES

127

132

139

121

Page 28

PARTS LIST, FIGURE 3 STRAP FEED/TENSION ASSEMBLY

KEY Q'TY PART NO. DESCRIPTION

FPS-500-030 1 1 4-03011 BEARING HOUSING, UPPER UNIT (ALUMINIUM) 2 1 4-03021 BEARING HOUSING, LOWER UNIT (ALUMINIUM)

11 1 4-03010-110 Roller shaft 15*85 12 1 4-03010-120 Roller shaft 15*66 13 1 4-03011-130 Bearing housing, upper (aluminium)

14.1 2 4-03010-140 Steel roller

14.2 2 4-03010-142 Steel roller 15 2 4-03010-150 Nylon gear, 20 teeth 16 1 4-03010-160 Gear 17 2 4-03010-170 Strap guide 18 1 4-03010-180 Strap guide 20 1 4-03020-200 Pin 21 1 4-03020-210 Roller shaft 10*49 22 1 4-03020-220 Roller shaft 15*85 23 1 4-03020-231 Tightness adjustment shaft 15*285 24 1 4-03021-240 Bearing housing, lower (aluminium) 25 1 4-03020-250 Nylon gear, 40 teeth 27 1 4-03020-270 Plastic gear 28 1 4-03020-280 Plastic roller 29 1 4-03020-290 Strap guide 30 1 4-03020-300 Strap guide 31 1 4-03020-310 Strap guide 32 1 4-03020-320 Strap guide 33 1 4-03020-330 Strap guide

100 1 200E03016 Phillips head machine screw, M3*16 101 6 200E04008 Phillips head machine screw, M4*8 103 12 200F04008 Flat head cap screw, M4*8 105 1 200A05012 Socket head cap screw, M5*12 106 2 200G05008 Socket head set screw, M5*8 108 4 202B06 Lock washer, M6 109 4 200A06020 Socket head cap screw, M6*20 110 1 104Y002 Inductor SK3-X 111 7 202B04 Lock washer, M4 112 7 202A0410 Plain washer, M4*10 114 1 202B05 Lock washer, M5 116 1 202A062120 Plain washer, M6*21*2 117 1 200G06008 Socket head set screw, M6*8 119 2 201A04 Hex nut, M4 120 1 200E04020 Phillips head machine screw, M4*20 121 1 202B03 Lock washer, M3 122 1 202A0308 Plain washer, M3*8 123 8 210A6002ZZ Ball bearing, 6002ZZ 124 4 202F152205 Plastic circlet, M15*22*5 125 4 202E152110 Plain washer,φ15*21*1 126 6 202F152204 Plastic circlet, M15*22*4 127 2 213A0505012 Key, 5*5*12 128 6 213A0505016 Key, 5*5*16 129 1 213B0505032 Key, 5*5*32 130 9 212AS15 Ring, S-15 131 2 212AS10 Ring, S-10 132 1 213A0505014 Key, 5*5*14 135 1 103T200805 Magnet, 20*8*5 137 2 213A0505010 Key, 5*5*10

Page 29

124

128

127

109

106

137

131

123

125

126

14.1

126

101

112

123

125

130

117

130

132

128

101

FIGURE 3.STRAP FEED/TENSION ASSSEMBLY

105

116

114

123

128

108

109

119

103

126

112

110

120

111

129

123

121

100

135

122

124

123

130

131

14.2

124

128

103

123

111

130

112

101

112

126

130

126

123

126

128

Page 30

PARTS LIST, FIGURE 4 TENSION ADJUSTMENT AND SENSING ASSEMBLIES

KEY Q'TY PART NO. DESCRIPTION

FPS-500-045

1 1 4-04010 TIGHTNESS DIRECTOR UNIT

3 1 4-04031 TRANSMISSION BRACKET UNIT

12 2 4-04000-120 Spring guide

13 1 4-04010-130 Tightness adjustment cover

14 1 4-04010-140 Tightness adjustment sleeve

15 1 4-04010-150 Tightness adjustment nut

16 1 4-04010-160 Tightness director

17 1 4-04000-170 Tightening pulley

19 1 4-04000-190 Tightening pulley

20 2 4-04000-200 Clutch disc

27 1 4-04030-270 Transmission bracket pin

28 1 4-04030-281 Transmission bracket shaft 15*123

29 1 4-04030-291 Transmission bracket (aluminium)

30 1 4-04030-301 Transmission bracket

31 1 4-04030-311 Pulley

32 1 4-04030-321 Pulley

35 1 4-04000-350 Plastic sleeve

102 3 200A06016 Socket head cap screw, M6*16

103 1 200C06070 Hex bolt, M6*70

104 2 200G06010 Socket head set screw, M6*10

105 1 200G06006 Socket head set screw, M6*6

106 5 201A06 Hex nut, M6

111 6 202B06 Lock washer, M6

112 7 202A061620 Plain washer, M6*16*2

113 4 202A0613 Plain washer, M6*13

116 1 202A062120 Plain washer, M6*21*2

118 1 212AR32 Ring, R-32

120 1 2214239052 Compression spring, 4.2*39*52

121 2 214AK019 V-belt, K-19

122 1 214AM030 V-belt, M-30

123 4 210A6002ZZ Ball bearing, 6002ZZ

125 1 210A6000ZZ Ball bearing, 6000ZZ

126 2 212AS15 Ring, S-15

131 2 200A05008 Socket head cap screw, M5*8

Page 31

123

121

126

See Figure8,item 15

For refence only.

102

112

111

103

112

111

112

121

105

104

123

104

123

118

127

111

106

104

113

122

104

121

120

123

131

FIGURE 4. TENSION ADJUSTMENT AND SENSING ASSEMBLIES

125

116

102

111

Page 32

PARTS LIST, FIGURE 5 HOT-KNIFE AND TENSION LEVER ASSEMBLIES

KEY Q'TY PART NO. DESCRIPTION

FPS-500-050 1 1 4-05010 HEATER ARM UNIT 2 1 4-05020 HEATER HEAD UNIT 3 1 4-05030 TENSION LEVER UNIT 4 1 4-05040 STRAP GUIDE UNIT, ENTRY 5 1 4-05050 STRAP GUIDE UNIT, EXIT

11 1 4-05010-110 Heater arm side plate 12 1 4-05010-120 Heater arm 13 1 4-05010-130 Heater arm screw 14 1 4-05020-140 Heater blade holder 15 1 4-05020-150 Instant heating heater plate 16 1 4-05030-160 Adjustable nut 17 1 4-05030-170 Tension lever 18 1 4-05000-180 Solenoid shaft asse. 21 4 4-05000-210 Spring cover 22 1 4-05000-220 Bracket 23 1 4-05000-230 Feed back arm screw 26 1 4-05050-260 Strap guide, exit 27 1 4-05050-270 Strap guide adjuster, exit 28 1 4-05050-280 Guide nut, M4 29 1 4-05040-290 Strap guide adjuster, entry 30 1 4-05040-300 Strap guide, entry

31 1 4-05030-310 Protuberant sleeve 101 1 200C06090 Hex bolt, M6*90 102 1 200C06100 Hex bolt, M6*100 103 1 200A06050 Socket head cap screw, M6*50 104 1 200E04016 Phillips head machine screw, M4*16 105 5 200A05012 Socket head cap screw, M5*12 106 9 202B05 Lock washer, M5 107 2 201A04 Hex nut, M4 108 5 201A05 Hex nut, M5 109 8 202B04S Lock washer, M4 110 13 201A06 Hex nut, M6 111 7 202B06 Lock washer, M6 112 1 201A08 Hex nut, M8 113 2 202B08 Lock washer, M8 114 1 200E04015 Phillips head machine screw, M4*15 115 2 200A04025 Socket head cap screw, M4*25 116 8 200C05012 Hex bolt, M5*12 117 9 202A0512 Plain washer, M5*12 118 2 202A0613 Plain washer, M6*13 119 8 202C041003 Copper washer, M4*10*0.3 121 1 202A062120 Plain washer, M6*21*2 122 1 2200505006 Heater spring, 0.5*0.5*6.5 123 1 2201011022 Tension spring, long 1*10.8*22 124 2 2210812051 Compression spring, 0.8*12*51 125 2 210A0635ZZ Ball bearing, 635ZZ 126 1 2214024039 Compression spring, 4*24*39 127 1 212AE12 Ring, E-12 129 1 2211610026 Compression spring, 1.6*10*26 130 2 211A0440 Spring pin, 4 dia.*40 131 1 211A0520 Spring pin, 5*20 132 1 103T024-1 Solenoid 24VDC 133 1 227A02016 Rubber washer, (Ф16) 134 8 200C04010S Hex bolt, M4*10

Page 33

129

109

110

111

116

136

FIGURE 5.HOT-KNIFE AND TENSION LEVER ASSEMBLIES

110

111

105

116

106

117

111

106

124

110

111

102

125

103

118

134

119

126

124

110

111

121

110

131

106

105

115

ITEM 11

SEE FIGURE 1,

110

111

110

119

107

119

134

119

116

133

127

107

104

123

108

130

ITEM 16

SEE FIGURE 9-8

119

109

130

114

108

107

109

112

113

117

ONLY.SEE FIGURE 2

POSITION REFERENCE*

132

101

111

110

109

122

125

105

107

106

Page 34

PARTS LIST, FIGURE 6-2C CABINET COMPONENTS

Q'T

PART NO. DESCRIPTION

FPS-503-062C

1 1 4-06010 PLASTIC ROLLER BRACKET UNI

11 1 4-06200-112 Body 12 1 4-06200-121 Door 14 1 297E0010 Door magnet 15 1 4-06000-151 Plastic package stop 16 1 4-06201-160 Stainless steel top cover 17 2 229D16075CH-GY Wheel swivel 75mm

17.1 2 229E16075CH-GY Wheel fixed 75mm 18 1 4-06000-180 Door holder 19 1 4-06000-191 Sustaining plate 20 1 4-06000-200 Guide plate 21 1 4-06400-211 Hinge 22 1 4-06000-222 Coller 23 1 4-06000-230 Top cover screw 24 1 4-06010-240 Plastic roller 25 1 4-06010-250 Roller pin 26 1 4-06010-260 Roller frame 27 1 4N-01000-470 Liner 28 1 4-09041-121 Switch Dog 29 1 4-06200-291 Control panel 30 4 4-06200-300 Leg 35 1 4-06000-352 Bracket

100 2 202H04 Tooth head washer, M4 101 1 211A0514 Spring pin, 5 dia.*14 102 4 202B06 Lock washer, M6 103 4 202A0613 Plain washer, M6*13 104 18 201H06 Locknut, M6 105 6 200C06020 Hex bolt, M6*20 106 8 202B08 Lock washer, M8 107 2 200A06020 Socket head cap screw,M6*20 108 8 202A0816 Plain washer, M8*16 109 4 200H04012 Truss head machine screw, M4*12 111 2 201A04 Hex nut, M4 114 2 202A061620 Plain washer, M6*16*2 117 2 200A06012 Socket head cap screw, M6*12 118 1 118B CABLE 119 2 200H05020 Truss head machine screw, M5*20 120 8 200C08020 Hex bolt, M8*20 122 2 2210708021 Compression spring, 0.7*8.2*20.5 123 2 201K06 Wn M6 124 2 202B04 Lock washer, M4 126 2 200E05030 Flat head cap screw, M5*30 127 4 202B05 Lock washer, M5 129 2 201A05 Hex nut, M5 130 2 200M06012 Hex bolt with washer, M6*12 132 1 200AR06020 Socket head cap screw,M6*20

Page 35

126

122

129

105

104

102

103

119

101

123

114

103

102 104

107

102

103

130

105

117

102

124

118

17-1

111

125

106

108

120

127

132

104

100

109

OPTION

114

FIGURE 6-2C.CABINT COMPONENTS

109

103

Page 36

PARTS LIST, FIGURE 8-2 DISPENSER ASSEMBLIES

Q'T

PART NO. DESCRIPTION

FPS-503-082 1 1 4-08200 REEL BRAKE UNIT 2 1 4-08210 PLASTIC FLANGE UNIT

11 1 4-08000-110 Pin 12 1 4-08000-120 Plastic roller 13 1 4-08200-130 Roller frame 14 1 4-08200-140 Brake belt 16 1 4-08200-160 Belt pin 17 1 4-08200-170 Brake arm 18 1 4-08200-180 Belt holder plate 19 1 4-08200-190 Reel shaft 20 2 4-07000-110 Plastic flange 22 1 4-07000-130 Reel center claw 24 1 4-07000-150 Y-type washe

25 1 4-07000-170 Pin 27 1 4-07000-190 Reel nut handwheel 28 1 4-08200-280 Brake belt tightener 29 1 4-08200-290 Spring pillar 30 1 4-08200-300 Reel brake pulley 31 1 4-06400-330 Plastic bracket 32 1 4-08200-320 Reel brake bracket 33 1 4-08200-330 Brake shaft

37 1 4-08500-370 Brake arm fixed shaft 100 7 202B06 Lock washer, M6 101 7 200A06020 Socket head cap screw, M6*20 102 1 212AS25 Ring, S-25 103 4 200E04025 Phillips head machine screw, M4*25 104 8 201A04 Hex nut, M4 105 14 202A0409 Plain washer, M4*9 106 2 212AE04 Ring, E-4 107 1 212AS10 Ring, S-10 108 2 210A6003ZZ Ball bearing, 6003ZZ 109 1 212AS15 Ring, S-15 110 3 202A0613 Plain washer, M6*13 111 1 212CR08 Snap pin-R08 113 6 200E04016 Phillips head machine screw, M4*16 114 3 202B08 Lock washer, M8 115 1 202A0816 Plain washer, M8*16 116 3 201A08 Hex nut, M8 117 1 200A08030 Socket head cap screw, M8*30 118 1 200A06016 Socket head cap screw, M6*16 119 5 201A06 Hex nut, M6 120 8 202B04 Lock washer, M4 121 4 200C06025 Hex bolt, M6*25 122 8 202A061620 Plain washer, M6*16*2 123 2 212AS20 Ring, S-20 125 1 2201213047 Brake spring, 1.2*13*47

Page 37

PARTS LIST,FIGURE 9-5 ELECTRICAL COMPONENTS

Q'TY PART NO. DESCRIPTION

FPS-500-095

1 1 4-09010 SMOKE FAN UNIT

2 1 4-09020 INSTANT HEATING TRANSFORMER UNIT,110V 12 Option 4-09041-120 Switch holder 13 1 4-09010-132 Fan bracket 14 1 4-09010-143 Protect cover 15 1 4-09010-151 Protect cover bracket 16 2 4-09020-160 Instant heating cable 17 2 4-09020-170 Insulating tube 18 1 4-09020-180 Transformer foot 19 1 4-09000-190 Heating transformer cover

106 10 202B05

Lock washer, M5

107 8 201A04 Hex nut, M4 112 6 202A0510 Plain washer, M4 115 6 200E04012 Phillips head machine screw, M4*12 116 6 202B04 Lock washer, M4 121 1 108BK500 Potentiometer, adjustable VR-500K(24D) 122 1 153K0617B Knob 124 1 116AD024 Smoke fan, 24VDC 80*80 125 1 103A1101 Instant heating transformer, 110V-1V 125 103A2201 Instant heating transformer, 220V-1V 125 103A2401 Instant heating transformer, 240V-1V 126 Option 104Y1638 Cut safety switch XK-1099 127 1 153K0619R Knob 128 1 PC-FP-24D03-11060 Heating PC board asse. FP-24D03 110V/60HZ 128 PC-FP-24D03-23050 Heating PC board asse. FP-24D03 220-230V/50HZ 128 PC-FP-24D03-22060 Heating PC board asse. FP-24D03 220V/60HZ 128 PC-FP-24D03-24050 Heating PC board asse. FP-24D03 240V/50HZ 129 1 254A0011 Lable 130 2 200E05016 Phillips head machine screw, M5*16 132 2 202B05 Lock washer, M5 134 4 202A0510 Plain washer, M5*10 136 2 201A05 Hex nut, M5 138 4 200C04010 Hex bolt, M4*10

Page 38

FIGURE 8-2.DISPENSER ASSEMBLY

Page 39

FIGURE 9-5.ELECTRICAL COMPONENTS

134

136

132

134

130

126

do this can affect a tool's operation

and present a safety hazard.

and replaced if worn or broken.Failure to

All parts must be periodically inspected

WARNING

129

122

121

102

128

127

19100

107

124

13 138139

106

115 106

115

125

106

138

112

106

107

Page 40

PARTS LIST, FIGURE 10-2 CONTROL BOX ASSEMBLY

Q'TY PART NO. DESCRIPTION

FPS-500-102

11 1 4-10200-110 Control bo

12 1 4-10200-120 Control box cove

17 1 PC-FP-30B01 Control PC board asse. FP-30B01 102 1 103B1122035 Transformer, 110V/22V 35VA 102 1 103B2322035 Transformer, 220-230V/22V 35VA 102 1 103B2422035 Transformer, 240V/22V 35VA

104 1 115N0630 Fuse seat,(Φ6.3*30)

1 115ASL-0630-02 Circuit Protector, 2A-6*30mm 110V 1 115ASL-0630-02 Circuit Protector, 2A-6*30mm 220V

105 1 115N0630 Fuse seat,(Φ6.3*30)

1 115ASL-0630-03 Circuit Protector, 3A-6*30mm 110V 1 115ASL-0630-03 Circuit Protector, 3A-6*30mm 220V

106 1 115N0630 Fuse seat,(Φ6.3*30)

1 115ASL-0630-15 Circuit Protector, 15A-6*30mm 110

108 4 200E03006 Phillips head machine screw, M3*6 109 4 153J002 Speed clamp 110 2 200A06016 Socket head cap screw, M6*16 111 4 202A0612 Plain washer,M6*12 112 4 200F03012 Flat head cap screw, M3*12 113 8 202B03 Lock washer, M3 114 8 201A03 Hex nut, M3 115 1 PC-FP-30S Control PC Board Asse.FP-30S 116 1 108BK500 Potentiometer, adjustable VR-500K(24D) 122 1 153K0619

Knob

Page 41

FIGURE10-2. CONTROL BOX ASSEMBLY

Page 42

Page 43