User Guide
AC Circuit Load Tester
For use on EPD, GFCI, and AFCI Circuits
Model CT80
www.GlobalTestSupply.com
Introduction
Thank you for selecting the Extech CT80 AC Circuit Load Tester.
This device detects circuit and wiring problems such as: Poor ground impedance, false grounds,
missing ground fault protection, low voltage availability under load, and high ground-to-neutral
voltage. The CT80 can be used reliably on GFCI, EPD, and AFCI circuits.
Circuit and wiring issues listed above can introduce shock hazards (from grounding issues) and can
comprise performance of machinery and equipment (from poor ground impedance, lack of sufficient
voltage under load and/or high ground-to-neutral voltage). In addition, fire can result from the heat
generated by high resistance points in a circuit.
Proper wiring habits have been shown to greatly increase power quality performance.
This device is shipped fully tested and calibrated and, with proper use, will provide years of reliable
service.
Features
True RMS AC measurements
Voltage drop measurements on 12A, 15A, and 20A loads
Voltage measurements: Line, ground-to-neutral, and peak
Measures frequency of the voltage
Measures Hot, Neutral, and Ground conductor impedances
Performs shared Neutral test
Checks 3-wire receptacle configuration
Finds false grounds
Tests GFCI, EPD, and AFCI circuits for proper operation
CT80-EN V1.1 08/12
2
www.GlobalTestSupply.com
Safety
Safety Symbols
This symbol, adjacent to another symbol or terminal, indicates the user must refer
to the manual for further information.
This symbol, adjacent to a terminal, indicates that, under normal use, hazardous
voltages may be present.
Double insulation
WARNING
CAUTION
Safety Information
The CT80 conforms to CE and UL-1436 GFCI and AFCI testing.
Exceeding the specified measurement limits of this device may compromise the device’s
safety protection characteristics.
Always test the CT80 on a known line voltage source to confirm proper operation before and
after performing tests on other circuits.
Do not use the CT80 if it appears damaged or if the operation of the unit is inconsistent with
the supplied user guide instructions.
Voltages above 60VDC, 42.4Vpk, and 30VAC are considered shock hazards; always observe
best practice safety guidelines and precautions when working with such voltages.
Earth Ground
This WARNING symbol indicates a potentially hazardous situation, which if not
avoided, could result in death or serious injury.
This CAUTION symbol indicates a potentially hazardous situation, which if not
avoided, may result damage to the product.
CT80-EN V1.1 08/12
3
www.GlobalTestSupply.com
Description
Meter Description
1. AC power cable connection
2. Test menu
3. Hot-Neutral-Ground coded measurement result
4. Primary reading display
5. Secondary reading display
6. LED test status indicators
7. GFCI test button
8. Down arrow button
9. Right arrow button
10. AFCI test button
(Note: AC Power Cord not pictured)
Display Description
A Amps or Amperes (Current)
V Voltage
Vd Voltage Drop
% Percent Voltage Drop
VL Voltage load
Z Impedance
Hz Hertz (cycles per second)
Ohms (Resistance)
G Ground
N or NEUT Neutral
H Hot
mS Milliseconds
kA, mA kilo-amps and milli-amps
ASCC Available Short Circuit Current
Peak Ground to positive peak measurement
RMS Root Mean Square
GFCI Ground Fault Circuit Interrupter
AFCI Arc Fault Circuit Interrupter
EPD Equipment Protection Device test
OL Overload
m, M, k Unit of measure prefixes: milli, mega, and kilo
‘>’ ‘
Over-temperature alarm (meter operation pauses until cool-down)
AFCI test in progress
Greater than’ symbol
1
2
4
6
89
3
5
7
10
CT80-EN V1.1 08/12
4
www.GlobalTestSupply.com
Operation Overview
The CT80 AC Circuit Load Tester can test outlets or circuits under load in a matter of seconds for
proper wiring, reverse polarity, and the presence of a ground. The CT80 uses a simple menu-driven
display to allow the user to quickly see line voltage, voltage drop under full load, ground-to-neutral
voltage, and line impedance. The GFCI and AFCI testing utility is performed separately per UL1436, disrupting the flow of electricity if a functioning GFCI or AFCI is present.
Notes:
To avoid the buildup of heat during load testing, allow at least 20 seconds to elapse between
tests. In addition to the safety benefits, this will allow the meter to maintain its stated
accuracy during repeated tests. The meter will switch off automatically if an overtemperature condition exists; the meter will automatically switch on when the temperature
cools to an acceptable operational range.
The CT80 is a microprocessor controlled device that prioritizes its tasks; taking a reading
and analyzing the results are its top priorities. This is the reason that the keypad may not
respond immediately to a key-press. The internal computer places a higher priority on
completing a test than on recognizing a keystroke. To minimize this effect, press and hold a
key until the display menu changes.
Warning: To avoid damage to the instrument, do not use this device on the output of a UPS
system, a light dimmer, or a square wave generator.
Interpreting Measurement Results
Measurement Modes
Measurement Results Coding
Warning: Use only the supplied power/test cord with this equipment
There are the four (4) measurement modes available. These are:
1. Voltage (V)
2. Voltage drop (Vd)
3. ASCC (Available short circuit current)
4. Impedance (Z)
These measurement modes are shown on the upper left side of the display. Use the ▼ button to
scroll through the mode list. Measurement results are shown on the main Wiring Configuration icon
located on the upper right of meter display in conjunction with the two LED status indicators located
above the down arrow button. Interpreting the measurement results is covered in the following
sections.
The three circles on the wiring configuration icon in conjunction with the two rectangular LED status
indicators are coded to indicate the test result such as for correct wiring, reverse polarity wiring, and
‘no ground’ condition. The wiring configuration icon and the LEDs change appearance (clear, solid,
flashing) to indicate the measurement results. The test results coding and a legend for interpreting
the codes are provided below.
CT80-EN V1.1 08/12
5
www.GlobalTestSupply.com
Illustrated Measurement Result Codes and Legend
The G, N, and H circles (representing Ground, Neutral, and Hot respectively) appear on the CT80s
display and can be ON, OFF, or Flashing as shown in the legend and test result codes below. The
two LED status indicators (located above the down arrow button) can be ON or OFF as shown in the
legend and result codes below.
Legend:
ON
OFF
FLASHING
ON (LED)
OFF (LED)
Note: For open HOT, open NEUTRAL, and H-G polarity reversal conditions, the meter is completely
switched OFF and therefore no display or LED status is available.
Correct
(blue display)
No Ground
(red display)
Open Hot,
Open Neutral, or
H - G Reversed
(blank display)
H-N Polarity
Reversed
(red display)
H-N Polarity
Reversed and
No Ground
(red display)
CT80-EN V1.1 08/12
www.GlobalTestSupply.com
6
The Voltage (V) Measurement Menu
The Voltage menu displays the True RMS line voltage. Use the ► button to scroll the Voltage submenu (line voltage, ground-to-neutral voltage, Peak Voltage (P), and Frequency (Hz)).
The Voltage Drop (Vd) Measurement Menu
The Voltage Drop (Vd) window indicates percent (%) voltage drop (with 15A load) and the Loaded
Voltage (VL). The voltage drop sub-menu offers a load voltage result for 20A and 12A loads. Use
the ► button to scroll the sub-menu for the 12A and 20A displays.
The Impedance (Z) Measurement Menu
The Impedance (Z) window indicates the impedance in ohms of the hot conductor. The impedance
sub-menu displays the neutral (N) and ground (G) conductor impedances. Use the ► button to
move through these sub-menu items.
Note that testing ground impedance will trip a GFCI circuit.
The ASCC Measurement Menu
The ASCC window indicates the Available Short Circuit Current that the branch current can move
through a breaker in a short circuit situation.
For more specific information on the four measurement modes briefly described above, refer to the
testing examples provided later in this guide.
GFCI Button
The GFCI (Ground Fault Circuit Interrupt) feature performs two tests:
GFCI: Faults a circuit when 6 to 9mA (from hot to ground) is detected.
EPD (Equipment Protective Device): For breakers equipped with an EPD, the breaker trips for
ground faults greater than 30mA.
To display the GFCI main menu window, press the GFCI button. To toggle the two tests use the ►
button. Once the desired test is selected, press the GFCI button to start the test. These tests are
further detailed in the ‘Testing Procedures’ section below.
AFCI Button
Depressing the AFCI button displays the AFCI main menu. Two tests can be performed from this
menu: AFCI and NEUT. The AFCI tests Arc Fault Circuit Interrupting devices by creating a 106-141
amp short-duration arc between the hot and neutral conductors per UL1436. The NEUT tests for a
Shared Neutral or falsely grounded neutral conductor, which causes AFCI breakers to nuisance trip
with normal loads. This test applies 300mA between hot and neutral to ensure that the AFCI
breaker does not trip.
Refer to the testing procedures below for more detailed and application specific testing information.
CT80-EN V1.1 08/12
7
www.GlobalTestSupply.com
Testing Procedures
Test 1: Wiring Verification
The wiring configuration is the first test result that is displayed. Refer to the test result codes and
legend presented earlier in the user guide.
For wiring conditions other than normal, the CT80 is limited in the type of tests it can perform on a
circuit until the circuit’s wiring issues are resolved. For ‘no ground’ conditions, only the line voltage
and voltage drop tests can be made. For reverse polarity conditions, open neutral, or open hot
conditions the meter will not display since power will not be available.
Notes:
The meter cannot sense two hot wires in a circuit
The meter cannot simultaneously display the results of more than one circuit issue
The meter cannot sense ground reversals
Test 2: Voltage Measurements
Warning: Do not take measurements on circuits with voltages higher than 250VAC
(maximum voltage rating).
Line voltage measurements should be within ±10% of the stated line voltage at 50/60Hz. For noisefree sine waves, the peak voltage should be 1.414 times the rms line voltage reading. Ground to
neutral voltage should be less than 2 VAC in which case the display backlight will appear blue in
color, if ground to neutral voltage is greater than 2 VAC the backlighting appears in red.
Higher ground to neutral voltages indicates excessive current leakage between the neutral and
ground conductors. Excessive ground to neutral voltage may result in inconsistent or intermittent
equipment performance.
Voltage Measurement Troubleshooting Suggestions
Problems Likely Causes Possible Solutions
Out of tolerance Line Voltage
(Line should be within ±10% of
the stated line voltage)
High Ground to Neutral voltage
(Readings > 2VAC indicate a
problem)
(For 120V Line, Peak should
measure between 153 ~ 183V)
Frequency out of tolerance
(50/60Hz)
Overloaded circuit Redistribute loads
Connection within circuit or at
the panel has excessive
resistance
Utility company problem Contact utility company
Neutral to Ground current
leakage
Supply voltage out of tolerance Contact power utility company Peak Voltage out of tolerance
High peak loads on circuit Redistribute electronic devices
Supply frequency out of
tolerance
Repair high resistance connection
Identify leakage, check for
multiple bonding points
Contact power utility company
CT80-EN V1.1 08/12
8
www.GlobalTestSupply.com
Test 3: Voltage Drop Measurements
To determine voltage drop, the CT80 measures line voltage, factors in the load, measures the
loaded voltage, and then calculates the voltage drop. Results for 12A, 15A, and 20A loads are
provided. For nominal efficiency, a voltage drop of 5% is the maximum recommended by the
National Electrical Code (NEC) board. When a voltage drop measurement of less than 5% is made,
the meter’s display backlight turns blue in color. If the voltage drop is higher than 5%, the meter
display appears in red.
An efficient branch circuit should have less than 5% voltage drop at the furthest receptacle from the
breaker panel at the termination of the cable run. A steady decrease in the voltage drop should then
be measured for each receptacle tested in sequence towards the breaker panel.
If the voltage drop is higher than 5% and does not noticeably decrease as the testing moves closer
to the first device on the circuit, then the problem lies between the first device and the breaker
panel. Visually check the terminations at the first device, the wiring between the device and the
panel, and the circuit breaker connections.
High resistance points can be identified as hot spots using an infrared (IR) thermometer or by
measuring the voltage across the breaker. If a voltage drop measurement exceeds 5% but
noticeably decreases as the testing moves closer to the panel, then the circuit may have an
undersized wire, too long of a cable run, or excessive current on the circuit. Check the wires to
ensure that they are sized per code and measure the current on the branch circuit. If a voltage drop
reading changes significantly from one receptacle to the next, then the problem could be a high
impedance point at or between two the receptacles. It is usually located at a termination point, such
as a bad splice or loose wire connection, but could also be a faulty receptacle.
Voltage Drop Measurement Troubleshooting Suggestions
Problems Likely Causes Possible Solutions
Voltage drop > 5%
Overloaded circuit Redistribute loads
Wrong wire gauge size for
length of cable run
High resistance connection in
the circuit or at the panel
Check code and rewire if necessary
Locate bad connection and rewire or
replace
Test 4: ASCC Measurements
The CT80 calculates the ASCC (Available Short Circuit Current) that a branch circuit can deliver
through a breaker in a dead short circuit condition.
The ASCC is calculated by dividing the line voltage by the circuit’s line impedance. See equation
below:
ASCC = Line Voltage / Hot impedance + Neutral impedance
Use the ► button to simulate a situation where all three conductors (hot, neutral, and ground) are
shorted together. Note that this second test will trip a GFCI.
CT80-EN V1.1 08/12
9
www.GlobalTestSupply.com
Test 5: Impedance (Z) Measurements
The impedance measurement capability of the CT80 is used to check Hot and Neutral impedance
when voltage drop measurements are too high (greater than 5%). To determine where the problem
is, measure the impedances and analyze the data as follows:
If one impedance measurement is exceedingly higher than the other then the problem is with
the conductor that shows the higher impedance.
If both impedances are high the problem could be an undersized conductor, a faulty load, or
poor connections.
Ground impedance should be less than 1 Ω, preferably in the 0.25 Ω region to ensure that the
ground conductor can safely return current when necessary.
Surge suppressors require good grounding to adequately protect against transient voltages.
Note: A small amount of current is applied to the ground conductor during impedance
measurements and can trip a GFCI circuit.
High Impedance Troubleshooting Suggestions
Problems Likely Causes Probable Solutions
High hot and/or neutral impedance
(Limit: 0.048Ω / ft of 14 AWG wire)
High hot and/or neutral impedance
(Limit: 0.03 Ω / ft of 12 AWG wire)
High hot and/or neutral impedance
(Limit: 0.01
High Ground impedance (Limit: 1Ω for
personal protection)
High Ground impedance (Limit: 0.25Ω
for equipment protection
Ω / ft of 10 AWG wire)
Excessive loading Redistribute loads
Undersized wiring
High resistance connection
in the circuit or at the panel
Undersized wiring
High resistance connection
in the circuit or at the panel
Check code and rewire if
necessary
Locate bad connection and rewire
or replace
Check code and rewire if
necessary
Locate bad connection and rewire
or replace
CT80-EN V1.1 08/12
10
www.GlobalTestSupply.com
Test 6: GFCI (Ground Fault Circuit Interrupter) Testing
A ‘GFCI’ can protect personnel from shock hazards. The CT80 tests GFCI circuits by forming a HotNeutral imbalance, leaking small amounts of current (6 to 9 mA) from Hot to Ground through a fixed
resistance.
A good GFCI circuit will sense this imbalance and switch off the power. The CT80 displays the
current value in mA. To test a GFCI circuit:
1. Plug the meter into the receptacle under test.
2. Press the CT80 GFCI button to enter the GFCI test mode menu.
3. GFCI is the default test and the letters ‘GFCI’ should appear on the lower side of the meter’s
display. If not, press the ► button once to switch to ‘GFCI’.
4. Press the GFCI button again to start the test. The current that is leaked to ground will display.
The rotating display affect lets the user know that the test is in progress.
5. The GFCI circuit should typically trip within 200ms (the meter’s display will switch off because
the power has been removed by the GFCI circuit).
6. When the GFCI circuit is reset, the CT80 will display the elapsed time from start of test to
power down.
7. Press any button to return the meter to normal operation mode.
8. If the GFCI circuit fails to respond in 6.5 seconds, the CT80 stops the test automatically and
‘OL’ will display on the meter.
Notes:
1. To test a GFCI circuit on a two wire system, a three-to-two wire adaptor must be used with the
adaptor manually connected to ground (cold water pipe, for example).
2. Appliances connected to the circuit under test should be disconnected to avoid measurement
errors.
Test 7: EPD (Equipment Protective Device) GFCI Testing
An EPD device can protect equipment as well as personnel. The CT80 tests EPD circuits by
forming a Hot-Neutral imbalance, leaking current from Hot to Ground through a fixed resistance. A
larger amount of current (30mA) is used than would normally be used to test a standard GFCI (6 to
9mA). A good EDP/GFCI circuit will sense this imbalance and switch off the power. The CT80
displays the current value in mA.
To test an EPD/GFCI circuit:
1. Plug the meter into the receptacle under test.
2. Press the CT80 GFCI button to enter the GFCI test mode menu.
3. GFCI is the default test and the letters ‘GFCI’ will appear on the lower left side of the meter’s
display. Press the ► button once to switch to ‘EPD’.
4. Now follow steps 4 through 8 in Test 6 (GFCI) above.
CT80-EN V1.1 08/12
11
www.GlobalTestSupply.com
Test 8: AFCI (ARC Fault Circuit Interrupter) Testing
The CT80 w/AFCI applies 8 to 12 current pulses in less than a half second across hot-to-neutral
with each pulse 8.3ms maximum in duration, with each pulse’s amplitude 106 to 141 amps in
accordance with UL1436. A functional AFCI breaker should recognize these current pulses as a
dangerous arc and disconnect the power to the circuit. To restore power, reset the breaker at the
panel.
To properly test the AFCI, execute the following steps:
1. Consult the AFCI manufacturer's installation instructions to determine that the AFCI is
installed in accordance with the manufacturer's specifications.
2. Plug in the CT80 and check for correct wiring of receptacle and all remotely connected
receptacles on the branch circuit. Then, go to the panel and operate the test button on the
AFCI installed in the circuit. The AFCI must trip. If it does not, do not use the circuit - consult
an electrician. If the AFCI does trip, reset the AFCI.
3. Return to the tester and press the AFCI button to enter the AFCI main menu. The AFCI
symbol in the display should be highlighted as the default test. If NEUT is lit, use the right
arrow button to highlight the AFCI symbol. Then, press the AFCI button, the device should
trip causing the display to switch off (from the loss of power). If the AFCI fails to trip, the
CT80 will not lose power and the display will show a dimly lit lightning bolt symbol. This nontrip condition would suggest:
A wiring problem with an operable AFCI, or
Proper wiring with a faulty AFCI. Consult with an electrician to check the condition of
the wiring and AFCI.
4. CAUTION: AFCIs recognize the characteristics unique to arcing, and AFCI testers produce
characteristics that mimic some forms of arcing. Because of this, the tester may give a false
indication that the AFCI is not functioning properly. If this occurs, recheck the operation of
the AFCI using the test and reset buttons. The AFCI’s test button function should
demonstrate proper operation.
Note: The AFCI circuitry is protected by a thermal sensor to assure long life. If a thermometer icon
appears in the display during repeated AFCI testing, the senor delays further testing until the
circuitry cools. At that point, the testing will automatically continue.
Shared Neutral Test
AFCI breakers are prone to nuisance tripping when wired with a shared neutral or when the neutral
conductor is accidentally grounded before the panel. The AFCI tripping occurs because it senses an
imbalance between the current going out on the hot and the current returning on the neutral. A
shared neutral between two hot conductors creates this imbalance.
The CT80 can test for these conditions by applying a small load of 300mA between hot and neutral
to simulate a normal load and ensure that the AFCI breaker does not trip. To conduct a shared
neutral test, press the AFCI button to enter the AFCI main menu. Press the right arrow button to
highlight the NEUT symbol. Then, press the AFCI button to activate the test. The TEST icon will
light brightly while the test is being conducted. The AFCI breaker should not trip. If the breaker does
trip, a shared neutral is the probable cause.
CT80-EN V1.1 08/12
12
www.GlobalTestSupply.com
AFCI Troubleshooting Suggestions
Measurement Expected
AFCI Test
Shared
Neutral
Test
Result
AFCI trips AFCI
AFCI
does
not trip
Problem Possible
does
not trip
AFCI
does
trip
Causes
AFCI installed
incorrectly
AFCI
defective
High source of
line
impedance
or resistance
Shared
neutral
exists
Possible
Solutions
Check wiring and rewire device according
to manufacturer’s
instructions
Replace AFCI
Check for high voltage
drop
Rewire circuit per AFCI
manufacturer’s
Instructions
Maintenance
WARNING: To avoid electrical shock, remove all inputs before opening the case.
Cleaning and Storage
Periodically wipe the case with a damp cloth and mild detergent; do not use abrasives or solvents
to clean the instrument.
Pack and store the meter safely when not in use. Do not allow the meter to remain connected to live
circuitry when not in use.
CT80-EN V1.1 08/12
13
www.GlobalTestSupply.com
Specifications
Measurement Specifications
Range and Resolution Accuracy
Line Voltage 85.0 to 250.0 VAC ± (1.0% + 0.2V)
Peak Line Voltage 121.0 to 354.0 VAC ± (1.0% + 0.2V)
Frequency 45.0 to 65.0 Hz ± (1.0% + 0.2Hz)
Voltage drop (%) 0.1 to 99.9% ± (2.5% + 0.2%)
Voltage (under load) 10.0 to 250.0 VAC ± (2.5% + 0.2V)
Neutral to Ground Voltage 0.0 to 10.0 VAC ± (2.5% + 0.2V)
Impedance
GFCI Trip Time 1ms to 6.500 Seconds ± (1.0% + 2ms)
GFCI Trip Current 6.0 to 9.0mA ± (1.0% + 0.2mA)
EPD Trip Current 30.0 to 37.0mA ± (1.0% + 0.2mA)
AFCI Test Current Pulses 8 to 12 pulses (106 to 141 amps each)
AFCI Test Time 0.5 seconds total (each pulse 8.3ms max.)
General Specifications
Display 128 x 64 LED with backlighting
Voltage display update rate 2.5 seconds max.
Over range indication ‘OL’ display
Equipment Power Rating 100 to 250 VAC 3.9 VA, 45 to 65Hz, 18.0mA
Operating Temperature 0C to 50C (32F to 122F)
Storage Temperature 0C to 50C (32F to 122F)
Operating Humidity Max 80%
Storage Humidity Max 80%
Case construction ABS UL 94V/0/5VA rated
Altitude 2000m (6561.7 ft)
Dimensions 203 x 71 x 51 mm (8 x 2.8 x 2”)
Weight 317.5g (11.2 oz.)
Safety approvals CE, ETL
General safety For indoor use and in accordance with the requirements for
Copyright © 2012 Extech Instruments Corporation (a FLIR company)
All rights reserved including the right of reproduction in whole or in part in any form
CT80-EN V1.1 08/12
0.00 to 3.00 Ω (Hot) ± (2.5% + 0.02Ω)
>3 Ω (Neutral, Ground) Unspecified
double insulation to IEC1010-1 (2001): EN61010-1 (2001)
Overvoltage Category II 300V Pollution Degree 2.
www.extech.com
ISO-9001 Certified
14
www.GlobalTestSupply.com
Loading...