Extang Platinum BlackMax General Installation

Download

Page 1

INSTALLATION SHEET

Cab Rail

Spring Bows

“DOUBLE HOOK” Side Rail Clamps

(BlackMax includes snaps on this rail)

Tailgate Rail

Side Rails

(x3-Short Bed)

(x4-Long Bed)

Tarp

MISSING PARTS???

call Extang at 1-800-877-2588

Corner Pieces

Clamp Bolts

“U” Shaped Clamps

Note: LONG BED

Allen Wrench

trucks have 8 clamps.

PARTS INCLUDED IN YOUR KIT. You may want to lay them out in this manner for accessibility.

Any and all needed parts will be shipped to you

directly. (DO NOT return whole kit to store)

BLACKMAX has snaps on all rails.

NOTE:

Foam has NO adhesive to

1 2

Wash truck bed.

3 4

Depress the ClickLock release and remove one corner from cab rail.

Extang Corporation 5400 S. State Road Ann Arbor, MI 48108 734 677-0444, Fax: 734 677-8409

For Classic Platinum only (This step does not apply to BlackMax)

ClickLock

Feed tarp dowel into cab rail.

(NOTE: For easiest feeding action, place tarp on a flat smooth surface, and keep dowel straight while feeding into cab rail. Caution, pavement may scuff tarp.)

Reinsert corner piece into cab rail until it “clicks” and locks into place.

0213

Remove paper tape from all rails. Discard properly.

I t e m N o . 0 0 1 6 - 1 4 0 3 R H P r i n t e d i n U . S . A .

touch truck finish.

P L E A S E

D O N O T

L I T T E R

Off the truck bed, connect the end rails to the two side rails utilizing the ClickLock™ clips.

extang.com

Page 2

5 6

Place the rail assembly over the side of the truck box. Center rails evenly between cab and tailgate.

(NOTE: Some applications have rubber risers (rectangular rubber pads.) A riser must go toward tailgate. Some applications will have a riser at both ends, (most have no riser).

Insert side rail clamp all the way into rail.

Clamp Spacing (Same for each side) See the stickers located on each side rail for clamp position, or refer to the dimensions given below. Note: Remove stickers after installation.

Place Clamp

Here

STICKER

Short Clamp

SHORTBE D

Long

Clamps

STANDARD CLAMP IMPORT CLAMP

7 8

Attach “U” clamp to side rail clamp

with allen bolt. Insert side rail clamp

all the way into rail.

(3 clamps)

Short Clamps

LONGBED

(4 clamps)

Long Clamps

Insert bow onto top or bottom peg.

(Top peg for performance, Bottom for good looks.)

Ends are spring loaded for easy installation.

Push and hold on spring end and let the

other end slide on with the spring action.

Some trucks use different sizes of clamps to fit

curved sidewalls. Longer clamps go in the

forwardmost (Cab) positions while the shorter

clamps hold the rails at the rear (tailgate) end.

Longer Clamps

FOR INSTALLATION IN THE

FOLLOWING TRUCK MODELS:

Ford HD Long-Bed

Ford HD Short-Bed

Lower

Upper

Peg

SPECIAL FEATURE:

Two pegs offer two height adjustments.

Note:

Bow End does not fit between pegs.

Do Not Place Between the Pegs

EASY USE OF TRUCK BED

Tarp may be rolled up and secured with

Velcro® for bulk hauling

Extang Corporation, 5400 S. State Road, Ann Arbor, MI 48108, 734 677-0444, Fax: 734 677-8409

Start at

Corners

Attach tarp by starting at the corners, and snap in place.

DIAGRAM

For each clamp mark on your bedliner a 1-1/2” x 3” hole as shown above. Remove clamp. Cut holes in bedliner. Reinsert side rail clamp. Return to step 6.

SPECIAL FEATURE

Weather-adjustable Snaps

Studs Down

Slides Off

SUMMER SETTING

Takes up slack in tarp

caused by warm weather.

Rotate 180°

WINTER SETTING

Allows more slack in tarp

for cold temperatures.

For an OVER-THE-RAIL Bedliner

DIAGRAM

Side rail clamped to bed with bow

attached.

Visit us at: extang.com

Studs Up

Page 3

2xxx-31* 7xxx-31*

20161

Parts List

See Part Descriptions on Back

NOTE: To order replacement parts, itʼs best to contact our

Customer Service Department for assistance, to ensure getting the

correct part for your vehicle application. When ordering, xxx

represents the 3 digit suffix, as referenced on the sales receipt or

vehicle application list. Additional parts information can be found

on our website, at http://extang.com/how.html.

Customer Service: 800-877-2588

6xxx*

70284

+ Installing

Tool Kit

2xxx-1xS* 7xxx-1xS*

2xxx-35* 7xxx-35*

4206

22006 22008

2001 2003

71284 21284

2001

2xxx-26* 7xxx-26*

2xxx-55* 7xxx-55*

2100

7204

2xxx-32* 7xxx-32*

2002

22014

2xxx-45* 7xxx-45*

22026

Specify: Year, Make, Model,

Long-bed or Short-bed, Driver or Passenger side.

Extang Corporation 5400 S. State Rd. Ann Arbor MI 48108 734-677-0444, Fax: 734-677-8409

extang.com

I t e m N o . 0 1 1 5 - 1 4 0 3 R H P r i n t e d i n U . S . A .

Page 4

Parts List

NOTE: To order, xxx represents the 3-digit application # (vehicle type) following the 1- or 2-digit prefix, as referenced on the vehicle application list or sales receipt. Or call our Customer Service Department at 1-800-877-2588 for assistance.

Classic Platinum

6xxx* Black Replacement Tarp 70284 Replacement Tarp Snaps (4) 20161 Tarp Snap Tool Kit (w/4 Tarp Snaps)

7xxx-10S* Cab Bow w/Bow Ends (1) 7xxx-11S* Center Bow w/Bow Ends (1) 7xxx-12S* Cab Center Bow w/Bow Ends (L/B only) (1) 7xxx-13S* Tail Center Bow w/Bow Ends (L/B only) (1) 7xxx-14S* Tail Bow w/Bow Ends (1) 7xxx-26* Double-Hook Clamps (set of 2) 22006 Clamp Bolt 1/4-20 x 1” SHCS (1) 22008 Clamp Bolt 1/4-20 x 1 1/2” SHCS (1)

7xxx-31* Front Replacement Corners (2)

7xxx-32* Rear Replacement Corners (2) 4206 Replacement Corner Pads (4)

7xxx-35* Cab Rail Replacement Assembly 2001 3/16” Black Cab/Side Rail Foam (30’ rl.) 2003 3/8” Gray Cab Rail Foam (8’ rl.)

BlackMax

1xxx* Black Replacement Tarp

1xxx-92* Bright White Replacement Tarp 70284 Replacement Tarp Snaps (4) 20161 Tarp Snap Tool Kit (w/4 Tarp Snaps)

2xxx-10S* Cab Bow w/Bow Ends (1) 2xxx-11S* Center Bow w/Bow Ends (1) 2xxx-12S* Cab Center Bow w/Bow Ends (L/B only) (1) 2xxx-13S* Tail Center Bow w/Bow Ends (L/B only) (1) 2xxx-14S* Tail Bow w/Bow Ends (1)

2xxx-26* Double-Hook Clamps (set of 2) 22006 Clamp Bolt 1/4-20 x 1” SHCS (1) 22008 Clamp Bolt 1/4-20 x 1 1/2” SHCS (1)

2xxx-31* Front Replacement Corners (2)

2xxx-32* Rear Replacement Corners (2) 4206 Replacement Corner Pads (4)

7xxx-45* Tailgate Rail Replacement Assembly 2002 Tailgate Rail Foam (6’ rl.)

7xxx-55* Side Rail Replacement Assembly 2001 3/16” Black Cab/Side Rail Foam (30’ rl.) 2100 Side Rail Rubber Risers (2) 7204 Snap Stopper (4) 71284 Metal Rail Snaps (4)

Miscellaneous 22014 3/16" Hex Key 22026 3/32" Hex Key

2xxx-35* Cab Rail Replacement Assembly 2001 3/16” Black Cab/Side Rail Foam (30’ rl.) 2003 3/8” Gray Cab Rail Foam (30’ rl.)

2xxx-45* Tailgate Rail Replacement Assembly 2002 Tailgate Rail Foam (6’ rl.)

2xxx-55* Side Rail Replacement Assembly 2001 3/16” Black Cab/Side Rail Foam (30’ rl.) 2100 Side Rail Rubber Risers (2) 7204 Snap Stopper (4) 21284 BlackMax Rail Snaps (4)

Specify: Year, Make, Model,

Long-bed or Short-bed, Driver or Passenger side.

Extang Corporation 5400 S. State Rd. Ann Arbor MI 48108 734-677-0444, Fax: 734-677-8409

extang.com