Expobar ZIRCON MINI CONTROL 1GR, ZIRCON MINI GRINDER, ZIRCON MINI 2GR, ZIRCON 2GR CONTROL, ZIRCON 2GR PULSER User manual
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ZIRCON
USER MANUAL
UM_EN
Date: 150610
R
CONTENTS
Original Instructions
ZIRCON
CONTENTS ...................................................................................................................................................................2
SYMBOL DESCRIPTION ........................................................................................................................................4
Hazard intensity levels ......................................................................................................................................................... 4
GENERAL .........................................................................................................................................................................5
Introduction ........................................................................................................................................................................... 5
General instructions ............................................................................................................................................................. 5
Warnings ................................................................................................................................................................................. 5
Precautions ............................................................................................................................................................................. 6
Intended use ........................................................................................................................................................................... 6
TECHNICAL SPECIFICATIONS .........................................................................................................................7
ZIRCON MINI ...................................................................................................................................................................... 7
Accessories............................................................................................................................................................................. 7
ZIRCON 2GR ....................................................................................................................................................................... 8
Accessories............................................................................................................................................................................. 8
ZIRCON 3GR ....................................................................................................................................................................... 9
Accessories............................................................................................................................................................................. 9
OVERVIEW OF COMPONENTS ...................................................................................................................10
ZIRCON MINI .................................................................................................................................................................... 10
ZIRCON 2GR ..................................................................................................................................................................... 11
ZIRCON DISPLAY CONTROL 3GR .............................................................................................................................12
DIMENSION SKETCH ...........................................................................................................................................13
ZIRCON MINI CONTROL .............................................................................................................................................13
ZIRCON 2GR ..................................................................................................................................................................... 14
ZIRCON 3GR ..................................................................................................................................................................... 15
TRANSPORT ..............................................................................................................................................................16
INSTALLATION .........................................................................................................................................................16
Packaging ............................................................................................................................................................................... 16
Delivery inspection ............................................................................................................................................................. 16
Positioning.............................................................................................................................................................................16
Electrical installation ........................................................................................................................................................... 17
Connection types ................................................................................................................................................................ 17
Water connection ...............................................................................................................................................................18
Pressure and temperature ................................................................................................................................................18
Starting the machine ........................................................................................................................................................... 18
The Portalter set .............................................................................................................................................................. 19
Inserting the Portalter in the group ............................................................................................................................. 19
2
CONTENTS
ZIRCON
OPERATION ................................................................................................................................................. 20
Espresso brewing .................................................................................................................................................. 20
Steaming and frothing milk .................................................................................................................................. 21
Hot water dispensing ........................................................................................................................................... 22
ESPRESSO MACHINE WITH BUILT-IN GRINDER ................................................................ 23
Operations before starting up the coffee grinder ......................................................................................... 23
How to obtain a ground coffee dose ............................................................................................................... 23
Adjusting the grinding coarseness ..................................................................................................................... 24
Adjusting the coffee dosing ................................................................................................................................. 24
CLEANING AND MAINTENANCE ............................................................................................... 25
Coffee machine cleaning ...................................................................................................................................... 25
Daily cleaning ......................................................................................................................................................... 25
Weekly cleaning ..................................................................................................................................................... 25
Cleaning the Brewing group and Portalter ................................................................................................... 26
Cleaning the gasket and shower plate .............................................................................................................. 27
STORAGE AND DISPOSAL OF MACHINE .............................................................................. 28
Additional handling of the machine ................................................................................................................... 28
How to store the machine ................................................................................................................................. 28
Disposal of machine ............................................................................................................................................. 28
PROGRAMMING ....................................................................................................................................... 29
Buttons functions .................................................................................................................................................. 29
Additional button functions ................................................................................................................................ 29
Programming the coffee dosage ........................................................................................................................ 30
PROGRAMMING USING THE DISPLAY ..................................................................................... 31
Machine status ....................................................................................................................................................... 31
Accessing the second level menu functions .................................................................................................... 32
Setting the clock: hours, minutes and day ........................................................................................................ 32
Auto On/Off........................................................................................................................................................... 33
Counters ................................................................................................................................................................. 33
MESSAGES AND ALARMS ................................................................................................................... 34
TROUBLESHOOTING ............................................................................................................................ 35
3
SYMBOL DESCRIPTION
ZIRCON
Hazard intensity levels
There are four different levels of notication intensity within this manual, as identied by the signal words
DANGER, WARNING, IMPORTANT, and NOTE. The level of risk and importance of the notication is
determined by the following denitions. Always observe the warnings to ensure safety and prevent potential
injury and product damage.
Important:
Alerts against unsafe practices. Observe Important notications to ensure food safety, prevent
possible minor personal injury, or damage to the machine.
WARNING:
Indicates a potentially hazardous situation which, if the WARNING is ignored, could result in
serious injury or even death.
DANGER:
INDICATES A IMMINENTLY HAZARDOUS SITUATION WHICH, IF NOT
AVOIDED, WILL LIKELY RESULT IN SERIOUS INJURY AND EVEN DEATH.
Note:
i
Gives additional information which may be helpful during the operation, routine maintenance,
and cleaning of the machine.
4
GENERAL
Introduction
Thank you for choosing a Zircon espresso machine.
We hope you enjoy it !
Read this user manual carefully before starting
to use the machine.
This manual contains important instructions
regarding safe intended use of the machine.
General instructions
Machine installation and certain maintenance
operations should only be performed by
qualied service personnel.
All safety instructions and warnings contained
in this manual should be observed at all
times to ensure safe installation, use, and
maintenance.
Do not attempt to remove covers or safety
shields to access the interior of this machine
or make repairs. Repairs should be made by an
authorised technician or service centre.
Owners are liable for ensuring that users have
been properly trained to operate the machine
and understand the potential risks involved.
The owner or installer will be liable for all non-
authorised modication of the machine.
Non-authorised alteration or modication
Warnings
ZIRCON
Do not discard this manual, it will be useful for
future reference. If damaged or lost, request a
copy from the manufacturer.
of the machine will immediately void the
manufacturer’s warranty.
This manual references the machine at the
time of sale. The commercial availability of
subsequent versions including modications,
upgrades or adaptations does not oblige
the manufacturer to apply any changes to
this machine, nor is it obliged to update the
documentation supplied.
The manufacturer reserves the right to
withdraw currently available manuals whenever
deemed appropriate and reasonable.
Periodically, some updates and changes may
be required for this machine. In this event, a
technician will be responsible for ensuring the
change is made in accord with manufacturer’s
specications.
Note:
The manufacturer is not liable for damage to persons or property resulting from failure to
follow the instructions and warnings listed below when installing and using this machine.
Install the machine in a horizontal position and
away from heat sources and ammable objects.
This machine should only be installed on a
water-resistant work surface that is capable of
adequately supporting the machine’s weight.
Place the machine in a location accessible only
to personnel trained to operate it.
Keep all hazardous packaging materials, such as
plastic bags, styrofoam, and staples, out of reach
of children.
Plug the machine into a properly installed, earth
grounded electrical outlet with line voltage that
matches the specications for the machine.
Ensure that the power supply voltage does not
uctuate by more than 6%.
Position the power cable so that users cannot
trip over it. Keep the power cable away from
sharp edges and heat sources.
Children should never be allowed to play with
the machine.
This appliance is not suitable for installation in
an area where a pressure washer may be used.
Do not use the machine outdoors, where
it would be exposed to severe weather or
extreme temperatures..
If the power cable is damaged, it may only be
replaced by the manufacturer or its approved
service technician.
Do not remove or disable any of the
mechanical, electrical, or thermal protection
safety equipment.
5
GENERAL
ZIRCON
In case of emergency, (e.g., the machine catches
re or becomes unusually hot or noisy),
disconnect the power immediately and turn off
the water supply.
If the machine is not going to be used for an
extended period of time, disconnect the power.
When disconnecting the power, pull the plug
rather than the cable.
When packed for storage, store the machine
in a dry place with an ambient temperature
above 5ºC. Boxes may be stacked up to three
Precautions
Before performing maintenance and/or moving
the machine, disconnect the machine from the
power supply and wait for it to cool down.
Do not place any liquids on the machine.
This appliance must not be cleaned with a
pressure washer.
Never immerse the machine, plug or power
cable in water, as there is a risk of electric
shock.
Do not touch the machine’s hot surfaces or
dispensing equipment.
Do not touch the machine if your hands or feet are
wet.
Do not operate the machine if any part except
the dispensing equipment is wet.
Place the machine out of reach of children.
This appliance can be used by children from
age 8 and above and persons with reduced
units high of the same model. Do not place
other heavy items on top of the box.
If the machine is likely to be exposed to
temperatures below 0 ºC during handling and
transport, make sure that service personnel
empty the boiler and water system. (The
machine’s boiler and water system is empty
when delivered from the factory.)
To ensure fault-free machine operation, only
use manufacturer-approved replacement parts
and accessories.
physical, sensory, or mental capabilities or lack
of experience and knowledge if they have been
given supervision or instruction concerning use
of the appliance in a safe way and understand
the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be
made by children without supervision.
Do not use the machine if the power cable
or plug is damaged, or the machine has been
dropped. Contact a service technician for
repairs or to ensure that it is safe for use.
Do not block the vents with rags or other
objects.
Do not insert foreign objects into the vents.
Check the drain regularly to make sure that
waste water is emptying properly.
Intended use
The coffee machine has been designed and
manufactured to make espresso coffee and
other hot drinks (e.g., steaming and frothing
milk). Do not use it for any other purpose.
The machine is intended to be used by trained
personnel for preparing foodstuffs.
This machine is not intended for use in
industrial kitchens, domestic kitchens, or similar
locations.
The manufacturer will not be held liable
for damage to persons or property due
to incorrect, improper or negligent use by
nonprofessional personnel.
6
To ensure optimal performance, install the
machine in a location where these parameters
will not be exceeded:
- Maximum permissible inlet water pressure:
600 KPa (6 Bar)
- Minimum permissible inlet water pressure:
200 KPa (2 Bar)
- Maximum inlet water temperature: 40ºC
- Ambient temperature is between +10 ºC
(min.) and +40 ºC (max.).
TECHNICAL SPECIFICATIONS
ZIRCON MINI
MODEL
SPECIFICATIONS
Steam wand 1 unit
Hot water outlet 1 unit
Temperature control Pressure switch
Programmed via display No
Dispensing system for tall cups Optional
Energy saving mode No
MINI CONTROL
1GR
MINI GRINDER MINI 2GR
ZIRCON
Height, width, depth (mm) 530, 460, 590
Boiler volume (l) 6
Power supply
Water connection Female 3/8" thread
Machine weight (kg) 35.45 47.00 40.45
Steam boiler operating pressure Between 0.8 and 1.2 bar
Ambient noise < 70 db
230V 1N~ 2770 W
50/60 Hz
630, 460, 590
(incl. bean hopper)
230V 1N~ 3125W
50/60 Hz
530, 460, 590
230V 1N~ 2780 W
50/60 Hz
Accessories
2-spout
portalter
1-spout
portalter
55cm inlet
hose
Cleaning
membrane
Drainage tube
(150cm)
MODEL
MINI 1GR 1 unit 1 unit 1 unit 1 unit 1 unit
MINI 2GR 1 unit 1 unit 1 unit 1 unit 1 unit
7
TECHNICAL SPECIFICATIONS
ZIRCON
ZIRCON 2GR
MODEL
SPECIFICATIONS
Steam wand 1 unit 2 units
Hot water outlet 1 unit 1 unit
Temperature control Pressure switch PID regulation
Programmed via display Ye s
Dispensing system for tall cups Optional
Energy saving mode No Ye s
Height, width, depth (mm) 530, 680, 590
Boiler volume (l) 11.5(L)
Power supply
Water connection Female 3/8" thread
2GR CONTROL 2GR PULSER 2GR DISPLAY
230V 1N~ 3330 W 50/60 Hz
400V 3N~ 4780
W 50/60 Hz
-
400V 3N~ 4780
W 50/60 Hz
Machine weight (kg) 45.20 55.00 60.90
Steam boiler operating pressure Between 0.8 and 1.2 bar
Ambient noise
< 70 db
Accessories
2-spout
portalter
1-spout
portalter
55cm inlet
hose
Cleaning
membrane
Drainage tube
(150cm)
MODEL
2GR 2 units 1 unit 1 unit 1 unit 1 unit
8
TECHNICAL SPECIFICATIONS
ZIRCON 3GR
MODEL
SPECIFICATIONS
3GR CONTROL 3GR DISPLAY
Steam wand 2 units
Hot water outlet 1 unit
Temperature control Pressure switch PID regulation
Programmed via display No Ye s
Dispensing system for tall cups Optional
Energy saving mode No Ye s
Height, width, depth (mm) 530, 980, 590
Boiler volume (l) 17.5
400V 2N~ 4290 W 50/60 Hz
ZIRCON
Power supply
Water connection Female 3/8" thread
Machine weight (kg) 64.55
Steam boiler operating pressure Between 0.8 and 1.2 bar
Ambient noise < 70 db
400V 3N~ 6290 W 50/60 Hz
230V 3N~ 6290 W 50/60 Hz
Accessories
2-spout
portalter
1-spout
portalter
55cm inlet
hose
Cleaning
membrane
MODEL
3GR 3 units 1 unit 1 unit 1 unit 1 unit
Drainage tube
(150cm)
9
OVERVIEW OF COMPONENTS
Front view of the machine
ZIRCON MINI
ZIRCON
ON/OFF switch
Steam tap
Hot water tap Drink buttons
Hot water outlet
10
Steam wand
Boiler pressure gauge
Heating lamp
Portalter
Brewing group
OVERVIEW OF COMPONENTS
Front view of the machine
ZIRCON 2GR
ZIRCON
Steam tap
Manometer
Hot water tap
Drink
buttons
ON/OFF
switch
Steam wand
Hot water outlet
Heating lamp
Portalter
Brewing
group
11
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