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Exor International S.p.A.
MANUGENETOP6xx
Ver. 1.03
eTOP Series 600
Operating Instructions
Basic User’s Manual for eTOP Series 600
Touchscreen Products
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MANUGENETOP6xx
Operating Instructions
VER 1.03
Copyright © 2015-2016 Exor International S.p.A. – Verona, Italy
Subject to change without notice
The information contained in this document is provided for informational purposes only. While eorts were made
to verify the accuracy of the information contained in this documentation, it is provided “as is” without warranty
of any kind.
Third-party brands and names are the property of their respective owners.
www.exorint.net
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Table of Contents
Table of Contents
Introduction 4
Safety Guide 5
1 Product Overview 6
2 Standards and Approvals 7
3 Technical Specications 9
4 Technical Data 10
4.1 Dimensions 12
4.2 Installation Environment 14
4.3 Safety instruction 15
4.4 Installation Procedure 15
5 Connections 16
5.1 Serial Port 18
5.2 Ethernet Port 18
5.3 Optional plugin module 19
5.4 Optional plugin module installation procedure 23
6 Power Supply, Grounding and Shielding 24
7 Battery 25
8 Cleaning Faceplates 26
9 Getting Started 26
10 System Settings 27
12 Unpacking and Packing Instructions 30
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Introduction
The operational guidelines described below is information which relates to the device, installation, transportation, storage, assembly, use and maintenance.
This Operating Instruction describes the main features of the Exor operator panels. The Manual refers
to the following models:
eTOP605 Operator interface with TFT color 5” widescreen display touchscreen
eTOP607M Operator interface with TFT color 7” widescreen display touchscreen, 1GHz CPU
eTOP610 Operator interface with TFT color 10.1” widescreen display touchscreen
Introduction
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Safety Guide
The manual contains safety standards that must be respected for the personal safety and to avoid damage.
Indications of attention are divided into three levels of severity:
DANGER: indicates a failure to observe safety rules and such failure may cause death or serious injuries.
ATTENTION: indicates a failure to observe safety rules and that deciency may cause damage.
CAUTION: indicates a failure to observe safety rules and that deciency may cause defects to the
equipment or inconsistencies.
CAUTION
ATTENTION
DANGER
!
!
Safety Guide
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1 Product Overview
The Exor eTOP Series 600 HMI products combine state-of-the-art features and top performance with
an oustanding design. They are the ideal choice for all demanding HMI applications including factory
and building automation.
The eTOP Series 600 HMI panels have been designed to run the JMobile software.
• Designed for use with JMobile HMI software.
• Full vector graphic support. Native support of SVG graphic objects. Trasparency and alpha
blending.
• Full object dynamics: control visibility and transparency, move, resize, rotate any object on screen.
Change properties of basic and complex objects.
• TrueType fonts.
• Multilanguage applications. Easily create and manage your applications in multiple languages to
meet global requirements. Far East languages are supported. Tools available in JMobile Studio
support easy third-party translations and help reducing development and maintenance costs of the
application.
• Data display in numerical, text, bargraph, analog gauges and graphic image formats.
• Rich set of state-of-the-art HMI features: data acquisition, alarm handling, scheduler and timed
actions (daily and weekly schedulers, exception dates), recipes, users and passwords, RSS feeds,
rotating menus.
• Includes support for a wide range of communication drivers for Factory systems.
• Multiple drivers communication capability.
• Remote monitoring and control. Client-Server functionality.
• On-line and O-line simulation with JMobile Studio.
• Powerful scripting language for automating HMI applications. Script debugging improves eciency
in application development.
• Rich gallery of vector symbols and objects.
• Optional plug-in modules for eldbus systems, I/O and controllers.
Product Overview
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2 Standards and Approvals
The products have been designed for use in an industrial environment in compliance with the 2014/30/
EU EMC Directive.
The products have been designed in compliance with:
EN 61000-6-4 EN 55011 Class A
EN 61000-6-2 EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-5
EN 61000-4-6
EN 61000-4-8
EN60945
EN 60079-0
EN 60079-15
EN 60079-31
IECEx IECEx: IECEx ULD 16.0007X
IEC 60079-0, Ed.6 Ex nA IIC T4 Gc -20<Tamb<+60°C (0≤Tamb≤+50°C for PLIO03)
IEC 60079-15, Ed.4 Ex tc IIIC T105°C Dc
IEC 60079-31, Ed.2
ATEX DEMKO 16 ATEX 1683X
EN 60079-0: 2012+A11:2013 II 3G Ex nA IIC T4 Gc -20<Tamb<+60°C (0≤Tamb≤+50°C for PLIO03)
EN 60079-15: 2010 II 3D Ex tc IIIC T105°C Dc
EN 60079-31: 2014
The installation of these devices into the residential, commercial and light-industrial environments is allowed only in the case that special in measures are taken in order to ensure conformity to EN 61000-6-3.
The products are in compliance with the Restrictions on Certain Hazardous Substances (RoHS) Directive
2002/95/EC
In compliance with the above regulations the products are CE marked.
Special instruction for use
- The equipment shall only be used in an area of not more than pollution degree 2, as dened in IEC/
EN 60664-1.
- The equipment shall be installed in an enclosure that provides a degree of protection not less than IP
54 in accordance with IEC/EN 60079-15.
- Transient protection shall be provided that is set at a level not exceeding 140 % of the peak rated voltage value at the supply terminals to the equipment.
- Care shall be taken not to allow layers of dust to form on the graphic panel in a way that might cause
the accumulation of static charges.
Standards and Approvals
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Standards and Approvals
Product Identication
The product may be identied through a plate attached to the rear cover. You will have to know the type of
unit you are using for correct usage of the information contained in the guide.
An example of this plate is shown in the gure below:
Note: the eTOP607M label is used as an example for eTOP600 Series
product model name eTOP607M
product part number ETOP607MU5P1
month/year of production 05/16
serial number 09994847559
version id of the product 091003B03101000
manufacturer address and Exor International S.p.A.
read instruction warning Via Monte Fiorino 9
IT-37057 San Giovanni Lupatoto (VR)
ATEX Marking DEMKO 16 ATEX 1683X
II 3G Ex nA IIC T4 Gc -20<Tamb<+60°C
II 3D Ex tc IIIC T105°C Dc
IECEx Marking IECEx: IECEx ULD 16.0007X
Ex nA IIC T4 Gc -20<Tamb<+60°C
Ex tc IIIC T105°C Dc
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Standards and Approvals
Durability information
Backlight service life 40000 Hrs. or more
(LED type) (Time of continuos operation until the brightness of the
backlight reaches 50% of the rated value when the
sorrounding air temperature is 25°C) - see Note 1
Note 1: Extended use in environments where the surrounding air temperature is 40°C or higher may
degrade backlight quality/reliability/durability.
Electromagnetic Compatibility (EMC)
Radiated disturbance test Class A EN 55011
Electrostatic discharge immunity test 8 kV (air electrostatic discharge) EN 61000-4-2
4 kV (contact electrostatic discharge)
Radiated, radio-frequency, 80 MHz ÷ 1 GHz, 10V/m EN 61000-4-3
electromagnetic eld immunity test 1,4 GHz ÷ 2 GHz, 3 V/m
2 GHz ÷ 2.7 GHz, 1 V/m
Burst immunity test ± 2 KV dc power port EN 61000-4-4
± 1 KV signal line
Surge immunity test ± 0,5 KV dc power port (line to earth) EN 61000-4-5
± 0,5 KV dc power port (line to line)
± 1 KV signal line (line to earth)
Immunity to conducted disturbances
inducted by radiofrequency eld 0.15 ÷ 80 MHz, 10V EN 61000-4-6
Voltage dips, short interruptions and
voltage variations immunity test Port: AC mains; Level:
100% duration: 1 cycle and 250 cycles (50Hz);
40% duration: 10 cycles (50Hz);
70% duration: 25 cycles (50Hz);
Phase: 0°-180°
Test executed on the 230Vac side of the Exor International S.p.A. Power Supply EN 61000-4-11
Operating and storage humidity 5 ÷ 85 % RH not-condensing EN 60068-2-30
Vibrations 5 ÷ 9 Hz, 7 mm
p-p
EN 60068-2-6
9 ÷ 150 Hz, 1 g
Shock ± 50 g, 11 ms, 3 pulses per axis EN 60068-2-27
Protection class Front panel IP66, Rear IP20 EN 60529
Environmental conditions
Operating temperature (surrounding -20 ÷ +60°C (vertical installation) EN 60068-2-14
air temperature) Plug-in modules and USB devices
may limit max temperature to +50°C
Storage temperature -20 ÷ +70°C EN 60068-2-14
3 Technical Specications
Touchscreen technology Projected capacitive
Back-up battery
3V 50mAh Lithium, rechargeable, not user-replaceable,
model VL2330.
Fuse Automatic
Serial Port
RS-232, RS-485, RS-422 software congurable
User memory Flash 128MB for eTOP605
Flash 256MB for eTOP607M, eTOP610
Recipe memory Flash
Hardware clock Clock/Calendar with back-up battery
Accuracy RTC (at 25°C) <100ppm
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4 Technical Data
Technical Data
Model eTOP605 eTOP607M
Display / Backlight TFT Color / LED TFT Color / LED
Colors 64K 64K
Resolution 800X480 800X480
Diagonal (inches) 5” widescreen 7” widescreen
Dimming yes yes
User memory ash 128MB 256MB
SD card slot yes yes
Recipe memory
Yes. Flash memory storage
limited only by available memory
Yes. Flash memory storage
limited only by available memory
Serial Port
RS-232,RS-485, RS-422 DB9
female software congurable
RS-232,RS-485, RS-422 DB9
female software congurable
Ethernet port
2 10/100 Mbit with integrated
switch
2 10/100 Mbit with integrated
switch
USB port
1 Host interface version 2.0 and
1.1
2 Host interface, 1 version 2.0, 1
version 2.0 and 1.1
Expansion slot 1 Optional Plugin 2 Optional Plugin
Battery rechargeable rechargeable
Real Time Clock yes yes
Voltage
24Vdc (
*) 24Vdc (*)
Current rating (at 24VDC) 0.6A 0.6A
Weight 1 Kg 1.3 Kg
(
*) 10-32Vdc
For applications requiring compliance with EN 61131-2 and specically in reference to 10 ms voltage dips, the
power supply range voltage is 18-32Vdc.
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Technical Data
Model eTOP610
Display / Backlight TFT Color / LED
Colors 64K
Resolution 1280X800
Diagonal (inches) 10.1” widescreen
Dimming yes
User memory ash 256MB
SD card slot yes
Recipe memory
Yes. Flash memory storage
limited only by available memory
Serial Port
RS-232,RS-485, RS-422 DB9
female software congurable
Ethernet port
2 10/100 Mbit with integrated
switch
USB port
2 Host interface, 1 version 2.0, 1
version 2.0 and 1.1
Expansion slot 2 Optional Plugin
Battery rechargeable
Real Time Clock yes
Voltage
24Vdc (
*)
Current rating (at 24VDC) 1.00A
Weight 1.7 Kg
(
*) 10-32Vdc
For applications requiring compliance with EN 61131-2 and specically in reference to 10 ms voltage dips, the
power supply range voltage is 18-32Vdc.
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4.1 Dimensions
Technical Data
Cut out
MODEL A B C D E F
eTOP605 147mm/5.78” 107mm/4.21” 136mm/5.35” 96mm/3.78” 56mm/2.40” 8mm/0.31”
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Technical Data
Cut out
MODEL A B C D E F
eTOP607M 187mm/7.36” 147mm/5.79” 176mm/6.90” 136mm/5.35” 47mm/1.85” 8mm/0.31”
eTOP610 282mm/11.1” 197mm/7.80” 271mm/10.67” 186mm/7.32” 56mm/2.20” 8mm/0.31”
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4.2 Installation Environment
Avoid prolonged exposition to direct sunlight to avoid the risk of overheating the device.
The equipment is not intended for installation in contact with corrosive chemical compounds. Check the
resistance of the front panel to a specic compound before installation.
Do not use tools of any kind (screwdrivers, etc.) to operate the touch screen of the panel.
In order to meet the front panel protection classications, proper installation procedure must be followed:
• the borders of the cutout must be at
• screw up each xing screw until the bezel corner get in contact with the panel.
• the cutout for the panel must be of the dimensions indicated in this manual.
The IP66 is guaranteed only if:
• max deviation from the plane surface to the cut-out: O0.5mm
• thickness of the case where is mounted the equipment: from 1,5mm to 6mm
• max surface roughness where the gasket is applied: O120 um
Applying the gasket
The gasket should be applied on the rear of the frame.
A. Gasket
B. Installation cut-out
Technical Data
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4.4 Installation Procedure
Place the xing brackets contained in the xing kit as shown in gure
Technical Data
4.3 Safety instruction
For all installation notes, please refer to the Installation Guide provided with the product.
!
CAUTION
Tightening torque: 130Ncm or screw each xing screw until the bezel corner gets in contact with
the panel.
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5 Connections
1. Serial Port
2. 2x Ethernet Port
3. USB Port
4. Power Supply
5. Expansion slot for Plugin module
6. SD Card Slot
Fig. 5.1
Connections
eTOP605
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1. Serial Port
2. 2x Ethernet Port
3. USB Port (version 2.0 - 1.1)
4. USB Port (version 2.0 High speed only)
5. Power Supply
6. 2x Expansion slot for Plugin module
7. SD Card Slot
Fig. 5.2
Connections
eTOP607M and eTOP610
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5.1 Serial Port
The serial port is used to communicate with the PLC or with another type of controller.
Dierent electrical standards are available for the signals in the PLC port connector: RS-232, RS-422,
RS-485.
The serial port is software programmable. Make sure you select the appropriate
interface in the programming software.
The communication cable must be chosen for the type of device being connected.
Connections
SERIAL PORT
RS-232
RS-422, RS-485
To operate in RS485 pins 4-3 and
8-7 must be connected externally.
Pin Description
1 GND
2
3 TX
4 RX
5
6 +5V output
7 CTS
8 RTS
9
Pin Description
1 GND
2
3 CHA-
4 CHB-
5
6 +5V output
7 CHB+
8 CHA+
9
5.2 Ethernet Port
1 8
OFF: Valid link has NOT been detected
ON: Valid link has been detected
ON: No activity
BLINKING: Activity
The Ethernet port have two status indicators. Please see description in gure.
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5.3 Optional plugin module
eTOP600 serie panels have several optional plugin module, multiple modules congurations are possible.
Slot#2 and Slot#4 are available only if plugin module has the “bus extension connector”.
Each slot carries three communication channels:
• 1 serial interface
• 1 CAN interface
• 1 SPI interface
Note: It is not possible to stack two modules that are using the same type of interface.
Below you can nd relation between modules ATEX and IECEx marked and max number of modules
that can be used into eTOP600 serie panels, based on their Interface Type:
Module Application Max Modules Interface Type Bus Extension
connector
PLCM01 CAN 1 for eTOP507G
2 for eTOP507MG
CAN Y
PLCM01-NE CAN 1 for eTOP507G
2 for eTOP507MG
CAN N
PLCM05 C O D E S Y S
License
1 Y
PLIO03 Multifunction I/O 1 SPI N
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Product Identication
Note: the PLCM01 label is used as an example for PLCM01 and PLCM05
product model name PLCM01
product part number PLCM01U0P1
month/year of production 05/16
serial number 09994847559
version id of the product 050100A00000000
manufacturer address and Exor International S.p.A.
read instruction warning Via Monte Fiorino 9
IT-37057 San Giovanni Lupatoto (VR)
ATEX Marking DEMKO 16 ATEX 1683X
II 3G Ex nA IIC T4 Gc -20≤Tamb≤+60°C
II 3D Ex tc IIIC T105°C Dc
IECEx Marking IECEx: IECEx ULD 16.0007X
Ex nA IIC T4 Gc -20≤Tamb≤+60°C
Ex tc IIIC T105°C Dc
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product model name PLIO03
product part number PLIO03U0P1
month/year of production 05/16
serial number 09994847559
version id of the product 051201A00001000
manufacturer address and Exor International S.p.A.
read instruction warning Via Monte Fiorino 9
IT-37057 San Giovanni Lupatoto (VR)
ATEX Marking DEMKO 16 ATEX 1683X
II 3G Ex nA IIC T4 Gc 0≤Tamb≤+50°C
II 3D Ex tc IIIC T105°C Dc
IECEx Marking IECEx: IECEx ULD 16.0007X
Ex nA IIC T4 Gc 0≤Tamb≤+50°C
Ex tc IIIC T105°C Dc
PLCM01 / PLCM01-NE: Operating temperature -20°C to 60°C
PLCM05: Operating temperature -20°C to 60°C
PLIO03: Operating temperature 0°C to 50°C (vertical installation), 12-30VDC
PLCM01, PLCM05 and PLIO03 electrical ratings:
- PLCM01: For electrical rating refers to the host eTOP600 models.
- PLCM05: For electrical rating refers to the host eTOP600 models and PLIO03 ratings
- PLIO03: 20xDigital Inputs voltage 12÷30 Vdc; 12xDigital Outputs voltage 12÷30 Vdc, 0.5A; 4xAnalog
inputs 0÷10 Vdc, 4-20mA; 4xAnalog outputs: 0÷10 Vdc, 4-20mA
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Max modules refers to max number of modules can be plugged into the HMI (all slots),
If you are planning to use PLCM03 and PLCM04 (additional serial ports) you will obtain following “COM
- Slot#” association:
• a module plugged in Slot#1 or into Slot#2 will be COM2,
• a module plugged in Slot#3 or into Slot#4 will be COM3.
If you are planning to use two PLCM01 (CAN interface) you will obtain following Slot# association:
• a module plugged in Slot#1 or into Slot#2 will be the CanPort 0,
• a module plugged in Slot#3 or into Slot#4 will be the CanPort 1.
Below you can nd relation between modules and max number of modules that can be used into eTOP600
serie panels, based on their Interface Type:
Module Application Max Modules Interface Type Bus Extension
connector
PLCM02 KNX 1 Serial N
PLCM03 Serial RS232 2 Serial Y
PLCM04 Serial RS485 2 Serial Y
PLCM06 Probus DP 1 SPI N
PLIO06 Compact I/O 2 SPI N
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5.4 Optional plugin module installation procedure
PLCM PLIO03
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6 Power Supply, Grounding and Shielding
The power supply terminal block is shown in the gure below.
Note: Ensure that the power supply has enough power capacity for the operation of the equipment.
The unit must always be grounded to earth with 1,5mmq wire size minimum. Grounding helps limit the
eects of noise due to electromagnetic interference on the control system.
Earth connection will have to be done using either the screw or the faston terminal located near the power
supply terminal block. A label helps identify the ground connection. Also connect to ground the terminal
3 on the power supply terminal block.
The power supply circuit may be oating or grounded. In the latter case, connect to ground the power
source common as shown in gure (see below) with a dashed line.
When using the oating power scheme, note that the panes internally connects the power common to
ground with a 1MΩ resistor in parallel with a 4,7nF capacitor.
The power supply must have double or reinforced insulation.
The suggested wiring for the power supply is shown below.
Power Supply, Grounding and Shielding
Fig. 6.2
All the electronic devices in the control system must be properly grounded. Grounding must be performed
according to applicable regulations.
Fig. 6.1
3 conductor 1,5mmq wire size minimum, minimum temperature conductor rating 105°C.
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7 Battery
These devices are equipped with rechargeable Lithium battery, not user-replaceable.
The following information is maintained by the battery:
• hardware real-time clock (date and time)
Charge:
At rst installation must be charged for 48 hours.
When the battery is fully charged, it ensures a period of 3 months of data back-up at 25°C.
Battery
ATTENTION
Dispose of batteries according to local regulations.
!
Battery
Battery
Fig. 7.1: eTOP605
Fig. 7.2: eTOP607M, eTOP610
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8 Cleaning Faceplates
The equipment must be cleaned only with a soft cloth and neutral soap product. Do not use solvents.
Cleaning Faceplates / Getting Started
9 Getting Started
eTOP Series 600 HMI products must be programmed with the software JMobile Studio. JMobile Studio is a software tool that must be properly installed on a computer running Microsoft Windows.
There are two options to transfer a JMobile application project to a HMI device:
Ethernet Connect the HMI device to the computer with an Ethernet network connection. From
JMobile Studio choose the command Run/Download to target. You may have to
ensure that the proper rewall policy has been congured in the computer to allow
JMobile Studio to access the network.
USB or SD Create an Update Package using JMobile Studio and copy it to a USB Flash drive or
to an SD memory card.
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10 System Settings
System Settings
eTOP Series 600 HMI products include a System Settings tool to allow conguration of system
options.
The user interface of System Settings tool is based on a rotating menu. Use navigation buttons Next/
Back to scroll through the available options.
The active item is highlighted on the left side. The info pane on the right side shows relevant
information, when applicable. Touch the active item to start the associated function.
System Settings has two modes of operation:
User Mode JMobile runtime is running or the HMI device is in “factory default” status.
System Mode JMobile runtime is not running or the HMI device has a software failure.
System Mode includes all options available in User Mode and oers in additions
commands dedicated to system upgrade and recovery.
Activation of System Settings in User Mode:
Factory default status Press “System Setting” button on the HMI screen
JMobile runtime running Recall context menu and select “System Settings”. To recall the
context menu click and hold any unused area of the touchscreen for a
few seconds. Default hold time is 2 seconds.
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System Settings
Activation of Systems Settings in System Mode:
Normal operation If JMobile runtime is not running: Press “System Settings” button on
the HMI screen.
If JMobile runtime is running: recall context menu, select “System
Settings”
Select the Restart option then choose the “Conguration OS” option.
Note: To recall the context menu click and hold any unused area of
the touchscreen for a few seconds. Default hold time is 2 seconds.
Recovery operation Use of an SD memory card prepared with a specic le is required.
Create and copy the le “$0030D8$.bin” to the SD card. Insert the
card in the SD slot in the HMI. Apply power to the HMI. When the le
is detected, the HMI will show a visual feedback:
“Tap Tap detected, Going to Cong Mode” on the screen
Note: “$0030D8$.bin” is an empty txt le with specic lename. You
can easily create the le by renaming an empty .txt le.
User Mode includes options for basic settings of the device.
Calibrate Touch calibrate the touchscreen interface
Plugin list show if optional plug-in modules are installed
Network congure IP Address of Ethernet interface
BSP settings show the BSP (Board Support Package) version, check the operating
hours for the device and for the display backlight, manage the buzzer
Time change the device date and time, including time zone, Daylight
Saving Time and NTP Server
Regional Settings customize Windows Regional Settings, such as date format
Display settings congure automatic backlight turno and adjust brightness
Close close System Settings
Restart restart the device. “Main OS” option restarts as per default,
“Conguration OS” option restart device directly into System Settings
in System Mode
System Mode is the complete interface of the System Settings tool where all functions are available,
in addition to the options available in “User Mode”.
Format Flash format internal device Flash disk. All projects, the Runtime and
System settings will be deleted, returning the device to factory
condition.
Restore Factory Settings restore factory settings with choice of what to delete. Can be used as
alternative to Format Flash. Options available are:
Uninstall HMI removes the Runtime and all projects.
Clear system settings reset the system parameters like IP Address,
date/time, etc
Clear Controller Application remove CODESYS application
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Resize Image Area reserved to authorized technical personnel
Download Conguration OS update the Conguration OS module of BSP
Download Main OS update the Main OS module of BSP
Download Splash Image replace the splash screen image displayed by the device at power-
up; the image must be supplied in the appropriate binary format. We
recommend changing the splash screen image with the use
of JMobile Studio
Download OS Partition reserved to authorized technical personnel
Download Data Partition reserved to authorized technical personnel
Download Disk Image reserved to authorized technical personnel
Download Bootloader update the Bootloader module of BSP
Upload Bootloader reserved to authorized technical personnel
Upload Conguration OS reserved to authorized technical personnel
Upload Main OS reserved to authorized technical personnel
Upload Splash Image copy to an USB Memory or SD Card the current splash screen image
in binary format
Upload OS Partition reserved to authorized technical personnel
Upload Data Partition reserved to authorized technical personnel
Upload Disk-Image copy to an USB Memory or SD Card the content of whole Flash disk
in binary format
Only for eTOP607M and eTOP610, System Mode includes also:
Download Main FPGA update the Main FPGA module of BSP
Download Safe FPGA update the Safe FPGA module of BSP
Download System Supervisor update the System Supervisor module of BSP
Upload Main FPGA reserved to authorized technical personnel
Upload Safe FPGA reserved to authorized technical personnel
Upload System Supervisor reserved to authorized technical personnel
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12 Unpacking and Packing Instructions
Unpacking and Packing Instructions
to repack the unit, please follow the instructions backwards.
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