Exor ePALM10 Product Manual

Tech-note
ePALM10 Product Manual
The ePALM10 is a state-of-the-art handheld HMI device with a graphic display and a keypad. The rugged polyamide enclosure offers a high level of shock and environmental resistance making the ePALM the ideal choice for use in the factory floor.
Contents
1
2
3
Highlights .......................................................................................................................... 3
Technical data ................................................................................................................... 4
Operation .......................................................................................................................... 6
3.1
Enabling Switches ................................................................................................ 6
3.2
Indicators and Keypad ......................................................................................... 6
3.3
Battery Replacement............................................................................................ 7
3.4
Power Supply and Grounding .............................................................................. 8
3.5
Applicable Regulations ........................................................................................ 9
3.6
Installation Environment ....................................................................................... 9
3.7
Cleaning Faceplates .......................................................................................... 10
3.8
Getting Started ................................................................................................... 10
3.8.1 Serial Communication ........................................................................................ 10
3.8.2 Ethernet Communication ................................................................................... 10
3.9
Troubleshooting ................................................................................................. 10
4
5
Connections .................................................................................................................... 11
4.1
Serial Communication - Types –0061 and –0062 .............................................. 11
4.1.1 Using Optional Fieldbus Modules ...................................................................... 14
4.1.2 Connecting the ePALM to the Simatic S7 MPI network ..................................... 15
4.2
Ethernet Communication - Type –0066 and –0068 ........................................... 16
4.3
Profibus DP Communication - Type –0067 and –0069 ..................................... 19
4.3.1 Termination switch ............................................................................................. 21
4.3.2 Programming connector ..................................................................................... 22
Accessories ..................................................................................................................... 23
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www.uniop
.com
Tech-note
Tn202 Ver. 1.02 Copyright  2004-2012 Exor International S.p.A. – Verona, Italy
Subject to change without notice The information contained in this document is provided for informational purposes only. While efforts were made to verify the accuracy of the information contained in this documentation, it is provided “as is” without warranty of any kind.
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Tech-note
1 Highlights
Graphical display 120x64 pixels (up to 8 lines
20 characters)
Highly visible transflective LCD display
27-keys keypad with tactile feedback
Connection to industrial bus systems
Large memory size (512 KB Flash)
IP65 protection
Includes Emergency Stop button
Includes enabling switches, normal or 3-
positions
Available in version for connection to Ethernet
and Profibus DP
The ePALM HMI panels are the handheld products of the UniOP family. All of the ePALM products support the rich common functionality of the UniOP operator panels:
Versions available for connection to
Ethernet and Profibus DP. Ethernet version allows connection to field devices as well as programming the HMI from Designer.
Powerful and intuitive programming with
the UniOP Designer 6 software
Support of more than 130 communication
drivers for industrial devices
Transflective LCD display ensures
readability under the most critical light conditions
Display dynamic data in numerical, text,
bargraph and graphic image formats
Recipe data storage. Recipe data can be
transferred to a host computer using the Ethernet connection.
Multilanguage applications. The number
of runtime languages is limited only by the available memory. All text information in the application can be exported in Unicode format for easier translation.
Powerful macro editor to configure
keypad operation
Alarms and historical alarm list. Alarm
and event information can be printed or transferred to a host computer using the Ethernet connection.
Eight level password protection.
Report printing to serial printer. Reports
are freely configurable using Designer.
Ethernet-based UniNet network to share
data between UniOP HMIs and to serve data using UniNet OPC Server.
In addition some unique features make the ePALM10 a perfect fit for handheld operation.
Emergency Stop button. Hardwired.
Enabling switches. Hardwired.
High-quality polyurethane cable for
mobile applications.
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Display
Memory
Front panel
Interfaces
Functionality
Replace with same component
Ratings
Environmental
Electromagnetic
Dimensions
Tech-note
2 Technical data
Type Transflective LCD
monochrome Resolution 120x64 pixel Active display area 66x33 mm Backlight LED Dimming ­Contrast Software
User memory 512 KB Flash User memory expansion
Touch screen ­Function keys 9 System keys 18 User LED’s 20 System LED’s 5
PC/Printer port See below PLC port See below Aux port (fieldbus and Ethernet) Serial programming speed
Vector graphics ­Dual driver capability ­Data acquisition and trends Recipe memory 16 KB UniNet network Client/Server Alarms 1024 Event list 256 Password Yes Hardware RTC Yes, battery backed Screen saver ­Buzzer ­Battery 3 V 270 mA Lithium, non
-
See below
9600 – 38400 bps
-
rechargeable, user
replaceable, model CR2430.
or equivalent compatible with
the operating temperature of
the product.
Power supply voltage 18 - 30 VDC Current consumption ~ 300 mA at 24 VDC Fuse Automatic Weight ~ 0.5 Kg (not including cable) Min thickness of cable 7 mm diameter Max thickness of cable 11 mm diameter
Conditions
Operating temperature
Storage temperature
Operating and storage humidity Vibrations
Shock 50 g, 11 ms, 3 pulses per axis
Protection class IP65
Keyboard reliability > 3 million operations
Compatibility (EMC)
Emitted interference Class A
Immunity to radiated radiofrequency electromagnetic field
Immunity to conducted disturbances inducted by radiofrequency field Fast transient 2 KV power supply
Electrostatic discharge 8 KV in air
A 116 mm (4.56“) B 86 mm (3.38“) C 102 mm (4.01”) D 239 mm (9.41”)
0 to 50 °C EN 60068-2-14
-20 to +70 °C EN 60068-2-14 5 – 85 % RH non-condensing EN 60068-2-30 10 ÷ 57 Hz, 0,075 mm peak 57 ÷ 150 Hz, 1 G EN 60068-2-6
EN 60068-2-27
EN 60529
EN 60529
EN 55011 80 MHz ÷ 1 GHz, 10 V/m EN 61000-4-3 900 MHz, 10V/m ENV 50204
0.15 ÷ 80 MHz, 10 V EN 61000-4-6
1 KV signal lines EN 61000-4-4
EN 61000-4-2
The product is designed for installation in industrial environments in compliance with the regulations: Emitted interference EN 61000-6-4, 2001 Noise immunity EN 61000-6-2, 2001 All circuits in this handheld product, including the wiring of the emergency stop button and the enabling switches, must be considered SELV circuits. They will have to be wired in compliance with EN 60950.
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Model
Cable Type/Length
PC/Printer Port
PLC Port
Module
Enabling switches
Tech-note
A
D
C
B
Figure 1 – Side and front view
ePALM10-0061 Serial/5m Yes Yes - two normal ePALM10-0062 Serial/10m Yes Yes - two normal ePALM10-3P61 Serial/5m Yes Yes - one 3-position ePALM10-3P62 Serial/10m Yes Yes - one 3-position ePALM10-0066 Ethernet/5m - - SCM11 one 3-position ePALM10-0068 Ethernet/10m - - SCM11 one 3-position ePALM10-0067 Profibus DP/10m Yes - TCM08 one 3-position ePALM10-0069 Profibus DP/5m Yes - TCM08 one 3-position
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Position
Button status
Contacts
Func
tion
Uni
UniUni
Uni
Tech-note
3 Operation
3.1 Enabling Switches
Enabling switches are implemented in two different solutions in the various ePALM models:
Two independent 2-positions switches with NO contacts One 3-positions switch with two NO contacts
The operator must operate the two independent 2-positions switches simultaneously. The two normally open contacts are wired directly to the controller.
The 3-positions switch must be operated as described in the table.
1 Released Open Not enabled
2 Pressed Closed Enabled
3 Pressed completely Open Panic
The switch provides two normally open contacts to be wired directly to the controller.
3.2 Indicators and Keypad
The standard keypad of the ePALM panels is shown in the figure below. Custom artwork may be designed and produced on request. Please inquire for more information.
OP
OP
OPOP
091A
Figure 2 – Keypad layout
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LED Color
Status
Meaning
RDA Bit
LED on Key
RDA Bit
LED on Key
Tech-note
There are several dedicated LED indicators on the front panel of the unit. Functions are described in the table below.
Red OFF No hardware problems detected
Green OFF No key pressed
Green OFF Hardware fault
Green BLINK Communication error
Red OFF No alarms
Green May be user controlled as LED number 65 using
BLINK Battery low
ON Hardware fault
ON While any key is pressed (visual feedback)
ON Unit in operation
ON Communication OK
BLINK Alarm requires acknowledgment
ON Alarm active
the Macro Editor. Turns ON when recipe/event backup is being performed.
The RDA mapping of LED indicators is shown in the table below.
L1 F1 L17 L2 F2 L18 1 L3 F3 L19 2 L4 F4 L20
L5 F5 L21 4 L6 F6 L22 5 L7 F7 L23 L8 F8 L24 7 L9 F9 L25 8
L10 L26
L11 L27 . L12 L28 +/- L13 L29 L14 L30 L15 L31 L16 L32
3 /
6 /
9 /
The RDA mapping of the keypad is standard.
3.3 Battery Replacement
A Lithium battery is required for data back-up. The battery maintains the following data:
Hardware real time clock
Event list
Recipe data
Note: replacing the battery will cause the loss of the data maintained by the battery.
To replace the battery follow the procedure listed below:
1) turn off the power to the device
2) using a screwdriver loose the 6 screws securing the plastic enclosure
3) open the handheld; the battery is located on the CPU subsystem
4) remove the battery
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