Ex-Or DLE1205 Installation Instructions

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SceneSelect II
Scene-setting and Dimming System
SLD1205
LEADING EDGE DIMMER
Instruction Manual
Contents
Warning ............................................................. 2
Features ............................................................ 2
Important Safeguards ........................................ 2
Internal View ................................................... ...3
Mounting ............................................................ 4
Supply & Load Cable Connections .................... 5
Haydock Lane, Haydock, Merseyside WA11 9UJ
Tel: 01942 719229 Fax: 01942 272767 Email: technicalsales.ex-or@honeywell.com
Connecting Serial Control Cables...................... 6
Hardware Controls ............................................ 7
Dimmable Lamps Chart .................................... 7
Changing Scenes Using The Program Key ........8
Troubleshooting................................................. 9
Specification ..................................................... 9
Ex-Or
W4103H
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WARNING
ISOLATE FROM MAINS SUPPLY BEFORE REMOVING THIS COVER
NO USER SERVICEABLE PARTS INSIDE
SERVICE BY QUALIFIED PERSONNEL ONLY
Warning
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT EXPOSE THIS DEVICE TO RAIN OR MOISTURE.
DO NOT ENERGISE UNLESS THE FRONT COVER IS IN PLACE.
THIS DEVICE MUST BE EARTHED. INSTALLATION, PROGRAMMING AND
MAINTENANCE MUST BE CARRIED OUT BY QUALIFIED PERSONNEL.
Features
Simple Supply Requirements
Single phase and neutral at 60A or Three phase and neutral at 20A per phase
12 Dimmed Outputs
Each 5A output is independently regulated, protecting loads from voltage surges and spikes.
MCB Protection
Each output is protected by a 6A single pole thermal magnetic circuit breaker.
Convection Cooled
This device is convection cooled, requiring no forced cooling system when installed in accordance with these instructions.
Many Control Options
Control of this device can be from any of the SceneSelect II range of control panels and ancillary products.
Simple Installation
Wall mount enclosure with mounting lugs facilitates installation. A cable gland plate is provided at the top of the enclosure for supply cables and at the right-hand side for load cables with a knockout for the low voltage (LV) control at the bottom.
Important Safeguards
Read Instructions We recommend that you read this Instruction Manual prior to commencement of installation. Retain these instructions and give the end user the 'Changing Scenes Using the Program Key' guide on page 8, if applicable. Tro ub le sh oo ti ng - I f p r ob le ms a re e n c o u n t e r e d , p l e a s e c h e c k t h e troubleshooting section on page 9 before calling Ex-Or technical support. Special Programming This device will only operate in ‘basic’ mode unless programmed via a computer. Should programming be required, contact Ex-Or for details. Once the data cable is connected to the device(s), the factory default settings will allow any control panel to control all channels in all dimmers. Power Sources This device should only be operated from the type of supply specified on the front panel. This device must be earthed. Output Circuits The load on a single circuit should not exceed 5A. Loads should be calculated to ensure that the total device load of 60A is not exceeded. Some types of load have special requirements. Check the Dimmable Lamps Chart on page 7 for more information. Megger Testing Do not megger test any circuitry connected to the dimming system, as damage to the electronics may result. Mounting Location This device must be mounted the right way up, on a vertical surface (refer to page 4 for mounting instructions). The specified minimum clearance of 200mm for all sides must be adhered to. Install in a dry, well­ventilated location. This device may emit some mechanical noise. Take this into account when deciding the mounting location.
Data Cable The recommended cable for connections to the programming socket is 4 pair patch (multi-stranded) CAT5 screened cable. This cable should be segregated from mains cables by a minimum distance of 300mm unless the FTP cable itself is mains­rated. If expected cable runs are over 600 metres for bus cables or 12 metres for analogue cables, consult Ex-Or for advice. Do not cut or terminate live data cables.
Load Type The factory default settings are for all channels to be dimmable. Do not terminate any non-dimmable loads until the relevant channel has been programmed as switching only. See the Dimmable Lamps Chart on page 7.
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Internal View
SLD1205 Instruction Manual - W4103H
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Mounting
200mm MINIMUM GAP
200mm MINIMUM GAP
DIMMER
200mm MINIMUM GAP
DIMMER
CABLE TRAY OR OTHER OBJECT
RISING HEAT
200mm MINIMUM GAP
CABLE TRAY OR OTHER OBJECT
LESS THAN 200mm
Select a suitable location
This device is designed for indoor use only. If installing in an external location, the device must be housed in a suitable well-ventilated enclosure. Choose a dry location, that will be accessible after the installation is complete. To ensure the cooling system functions correctly, the device should only be mounted vertically, the right way up. The device will generate heat when operating, approximately 2 Watts per Amp of load, and requires an air gap of 200mm on each side and at the top and bottom of the device. This air gap is also required to ensure serviceability of the device without complete removal from the mounting surface. This device may emit some mechanical noise. Take this into account when deciding the mounting location.
Fixing the Device
The device has integral mounting brackets attached to the enclosure. The brackets are designed to accommodate fixing screws up to 8mm diameter. The device can be fixed to the wall without opening the cabinet or removing the cover. Make sure no dust or other debris enters the device during installation. Do not leave the front cover off for any length of time. Excessive dust and dirt can degrade the cooling of internal components.
DIMMER
SUPPLY CABLES
DIMMER
LV CONTROL CABLES
Allow For Cable Entry
Supply cables should enter the device at the top. Load cables should enter the device from the right-hand side. If these cables are fed from below the mounting position, they should be routed around the device to enter at the top or side. An alternative method is to stand the device off from the mounting surface by mounting it on a cable tray or a ‘Unistrut’ style product. The cables can then be routed between the device and the mounting surface, and enter the device via the cutout provided on the mounting face. The control cables enter at the bottom of the device. Control cables should never be run in the mains voltage sections of the device.
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Supply & Load Cable Connections
Supply Cables
The supply input terminals are located toward the top of the PCB and consist of Earth, Neutral, and Live, all of which will accept up to ten 10mm cables. The supply cables should have a capacity of 60A to allow the device to be loaded to its maximum capacity.
Load Cables
Load cables can be terminated on the 4 x 3 way load terminal strip (one for each channel), a Neutral link and an Earth link located at the centre of the enclosure. These connectors will accept up to 6mm cables. It is important that an individual
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output circuit is not overloaded. Calculate the intended load, and ensure that it is below the maximum capacity of an individual channel, which is 5A. To ensure compliance with interference standards, the load neutral cables must be individually connected to the neutral link terminals inside the cabinet. Never use a
common neutral at a remote location.
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Emergency Lighting Connections
Connect emergency lighting circuits to the load side on the circuit breaker for the relevant channel, as indicated by the labels next to the circuit breakers. Do not remove any cables that may already be terminated at this location.
Energising the Device
If it is necessary to energise load circuits before any control cables are connected, it is acceptable to replace the cover and power up the device immediately, as the default factory programming is to have all channels set to 100% output. If there is no output on any or all channels, see the “Troubleshooting” section (page 9). This device should be de-energised before terminating the control and data cables.
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Connecting Serial Control Cables
RJ12 Socket Connections
PLUS
DATA --
DATA +
GND
SPARE
SPARE
Serial Cable Permanent Connections
GND
SHIELD
+12V
D+
D
ORANGE/WHITE PAIR
BLUE/WHITE PAIR
GREEN/WHITE PAIR
SCREEN (Must be connected if there is a screen/shield terminal provided)
Sample Colours
Connect Data Cable in a "Daisy Chain"
SceneSelect II
INSTALLATION DETAILS
INPUT: 230 V 50-60Hz 10 A OUTPUT: 1 x 230V 10A MOUNT VERTICALLY AGAINST WALL ENSURE GOOD VENTILATION FOLLOW INSTALLATION INSTRUCTIONS
Manufactured by: Unit 6-119/133 McEVOY St. Alexandria NSW 2015 AUSTRALIA
WARNING
NO USER SERVICEABLE PARTS INSIDE SERVICE BY QUALIFIED PERSONNEL ONLY
ISOLATE FROM MAINS SUPPLY BEFORE REMOVING THIS COVER
2 cables
SceneSelect II
INSTALLATION DETAILS
INPUT: 230 V 50-60Hz 10 A OUTPUT: 1 x 230V 10A MOUNT VERTICALLY AGAINST WALL ENSURE GOOD VENTILATION FOLLOW INSTALLATION INSTRUCTIONS
Manufactured by: Unit 6-119/133 McEVOY St. Alexandria NSW 2015 AUSTRALIA
WARNING
NO USER SERVICEABLE PARTS INSIDE SERVICE BY QUALIFIED PERSONNEL ONLY
ISOLATE FROM MAINS SUPPLY BEFORE REMOVING THIS COVER
SceneSelect Bus Cable Connections
There is one bus port in the form of an RJ12 socket on the front panel. This is used for the te mpo ra ry co n ne cti on o f a P C fo r programming purposes. There are more terminals on the main circuit board for permanent connections. Use 4 pair patch (multi-stranded) CAT5 screened cable. It should be segregated from mains cables by a minimum distance of 300mm, unless the F T P c a b l e i t s e l f i s m a i ns - r a t e d. Recommended cable types include:
Belden 1868E RS Components 628-6805 Farnell 1350507
One pair is paralleled for GND, one pair paralleled for +12V, and one pair used for DATA+ and DATA -.
Recommended Cable Colour Coding
Green/White pair paralleled for GND Orange/White pair paralleled for +12V Blue/White pair Blue for DATA+
White for DATA-
The colour coding scheme used is not critical, as long as the same scheme is used throughout the installation.
The screen of the data cable must be connected where there is a terminal provided.
Bus Cable Connecting Method
All devices on the SceneSelect Bus should be connected together via a 'daisy-chain' arrangement. 'Spurs' or 'stubs' off the SceneSelect Bus are not permitted. Devices may be connected in any order ensuring that the first and last devices on the system terminate one SceneSelect Bus cable only ­see diagram, left. Should the cable run exceed 600 metres then SBE Bus Extenders should be used.
1 cable
2 cables
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Hardware Controls
AUX Input - This is a dry contact interface that is active low. The dry contact is connected between the AUX and GND terminals on the RS485 SceneSelect Bus connector strip. The function of the AUX input is programmable. Ensure that the cable length between the dry contact and terminal strip is no longer than 2 metres.
Service LED - The Service LED has 3 signalling modes, which are useful for troubleshooting: Blinking slowly (1Hz) = Normal Operation Blinking fast (0.25Hz) = Network Activity Detected On = Fault
Service Switch - The Service Switch has three functions: 1 push = Transmit Network ID 3 pushes = All Channels 100% Push & hold for 4 sec = Reboot
TOP SET - This adjusts the maximum output that all other control sources can select, ie: if the Top Set is fully clockwise, 100% selected by a control source will give 100% output. If it is fully anti-clockwise, 100% selected by a control source will give 50% output. This control is useful for extending lamp life and can be operated without any form of network control, effectively turning the device into a stand-alone power conditioner and lamp protector.
Dimmable Lamps Chart
INCANDESCENT LAMPS
TUNGSTEN HALOGEN LAMPS
NEON
Incandescent lamps are easily dimmed using all SceneSelect II Leading Edge and Trailing Edge Dimmers. The soft start and voltage limiting features will extend lamp life. Lamp life can be further extended using the voltage limit adjustment.
Tungsten halogen and other transformer loads are easily dimmed using SceneSelect II Dimmers. The soft start, cleanup and surge limiting features will protect lamps against premature failure. Lamp life can be extended using the voltage limit adjustment.
Only argon filled neon lamps can be reliably dimmed. The power factor capacitors need to be wired to the supply side of the dimmer. Cabling and controllers should be de-rated by approx 60% to allow for reactive current. Any open circuit monitoring on the neon transformer must be suitable for dimming.
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Changing Presets Using The Program Key
STEP 1:
STEP 2:
STEP 3:
STEP 4:
STEP 5:
STEP 6:
Select Preset to be changed by pushing buttons 1–4. The button LED will indicate current scene.
Hold down the PROGRAM button for approximately five seconds, and then release it. All scene buttons will be flashing.
To increase or decrease the brightness of all channels at the same time press the up, down or off button until the required brightness is required. You can now go to STEP 6 if happy with the new levels, or continue if individual channel adjustment is required.
To set the level of an individual channel, press 1–4. The button LED will indicate which channel you have selected. When more than 4 channels are to be set, press 1 twice for channel 5, press 2 twice to select channel 6, press 1 three times to get channel 9 etc. (each press of the button increases the active channel number by 4).
Press the up, down or off buttons until the lamps on the selected channel reach the desired level. Select the next channel and change in the same way.
When all channels of the preset scene have been established, press PROGRAM again and the levels will be stored to the current preset. To program another preset, repeat steps 1 - 6.
NOTE
This method is applicable only to simple systems comprising of one dimming unit and one eight button programming panel.
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Troubleshooting
Check the following list. If you are still unable to rectify the situation, contact Ex-Or. Please ensure that you have completed the following prior to calling our technical support department.
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Check all symptoms in theTroubleshooting list
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Check for any deviations betweenthe installation and theinstallation instructions
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Make a list of themodel numbers of alldevices usedin the system
SYMPTOM
Dimmer does not operate at all. No Service LED activity. Power supply indicator LED on PCB not lit.
Power supply indicator LED lit, but no Service LED activity.
Dimmer will not respond to control panel push buttons.
Dimmer operates properly but circuit breakers keep tripping.
PROBABLE CAUSE
Incorrect connection of mains supply or no power available.
Supply voltage too low, short circuit on network. Control PCB faulty.
Control panel incorrectly wired or incorrect configuration.
Instant tripping:- short circuit on load. Delayed tripping:- dimmer overloaded.
ACTION
Check power supply to dimmer. Check Line and Neutral input connections.
Check supply voltage is at least 75% of rated voltage. Check 5V & 12V terminal voltages, 5V supply must be present. Disconnect network bus and restore power. Replace control PCB.
Check operation of LEDs on control panel. Push button on panel and study response of service LED.
Check load wiring for short circuits. Verify dimmer loading with current tester (don’t forget to de-rate for low power-factor loads and transformer losses). Check that the breaker terminals are tight.
Supply: 230V, 50Hz single live & neutral at 60A or
400V 50Hz three phase and neutral at 20A per phase
Outputs: 12 x dimmed outputs (leading edge phase control) at 5A (total device load 60A)
Protection: 12 x 6A 6kA single pole thermal magnetic circuit breakers
Regulating Device: Triac 600V 40A nom., 350A surge
Power Conditioning: Regulated outputs
Over voltage protection Surge protection Brownout/Sag protection Spike protection Soft start 16 bit fade resolution (65535 steps)
Interference Suppression: Iron powder toroidal chokes
Rise time: > 100µS at 230V
Control Inputs: 1 x RS485 SceneSelect bus serial port
1 x programmable dry contact AUX input SceneSelect II Range of Control Panels and ancillary items
User Controls: Service switch
Diagnostic LED
Internal Controls: Programmable Logic Controller
SceneSelect Bus DC Supply: 200mA (supply for approx. 10 Control Panels)
Preset Scenes: 170
Supply Terminals: L1, L2, L3
1 x 10mm max conductor size
Output terminals: Line, Neutral for each channel
2 x 4mm max conductor size
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Neutral Link bar provided Earth Link bar provided
Cable Entry: Mains - 4 x 25mm dia. knockouts mounted on a 100mm x 50mm removable
gland plate Output - 6 x 25mm dia. knockouts on right-hand side of enclosure Data - 1 x 25mm dia. knockout
Compliance: CE, C-Tick
Ambient Temperature: 40 C max.
o
Construction: Alloy/Steel wall mount case with epoxy finish
Dimensions: Height 626mm x Width 255mm x Depth 176mm (including wall bracket)
Weight: 14kg
Specification
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Notes
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