Ex-Or CDW10U2C Installation Instructions

by Honeywell
Connect UltraLite
Connection Centre
CDW10U2UL
CDW10U2C
Installation Instructions
WARNING 230V a.c.
accordance with the current wiring regulations.
It is strongly recommended to use Ex-Or latching type connectors.
The unit must be earthed.
Connect UltraLite provides an efficient way to interconnect presence detectors and luminaires using industry standard connectors. One or two detectors can be connected to up to ten luminaires depending upon the configuration required.
Dedicated UltraLite detectors are available as well as a range of Plugs and Leads to convert LightSpot HD sensors for use with the UltraLite CD Box (see back page for part numbers).
Electrical Connections
Screw terminals are provided under the cover for power supply connections and extension of the dimming control to other Connect Boxes. Override switches may also be connected here providing a means to control the switched live connections to the luminaires.
The installation should provide means of supply disconnection and over-current protection.
The cover of the cable chamber is removed by inserting the tip of a flat bladed screwdriver into the catch recess and exerting light pressure on the handle in an inboard direction while lifting the long outboard edge of the cover.
The cable entries, for 20mm conduit, bushes or glands are semi-pierced in the walls of the cable chamber and can easily be removed from the outside with a 20mm hole saw.
If the cables are not routed right into the box through conduit or trunking, a cable restraining gland must be fitted at the cable entry for strain relief.
Fixing
The box should be sited on a suitable, smooth, flat surface using the two end fixing flanges. Consideration should be given to the box’s location as access will be required to install the plugs. The box must not be distorted when fixing.
Alternatively, the box may be rod-fixed. In this case, the fixing should be substantial enough to withstand the action of plugging and un-plugging connectors.
Factory Configuration
When the unit is shipped, the dimming control and switched lives are linked in the terminal space. LK2 and LK3 MUST BE REMOVED if two detectors with dimming outputs are connected to the box. (LK1 must also be removed when using analogue detectors.)
A red indicator in the connection chamber indicates that power is present.
ML
Lin
Lin
N
E
E
SWA
SWB
PB-A
PB-B
Spare
Spare
_
B
_
A B+ A+
MAINTAINED LIVE
Internally connected to A2-6 and B2-6
LIVE INPUT
Internally connected to A1 and B1 Lin internally linked
MAINS INPUT: 230V 50Hz Max load on any single outlet: 6A Max total load: 16A tc: 5 - 50 C No user-serviceable parts inside
EARTH INPUT
Protected Earth E terminals internally linked
GROUP A
(Connect wall switches here if not using plug-in detectors)
GROUP B
Manual input OneSwitch
Group A
(Only when used with compatible detectors)
Manual input OneSwitch
Group B
Spare terminals have no internal connection
External Links
Dimming Control
LK2
NOTE: Links 2 and 3 MUST BE REMOVED when
LK3
using two dimming detectors
LK1 External Link
Connections are made as illustrated to the left. Two spare terminals are provided for termination purposes.
Live (Lin) is routed to the two detector connectors (A1 and B1).
Maintained Live (ML) is routed to the ten luminaire connectors, A2-A6 and B2-B6.
SWA is the switched live output from a detector connected to A1.
SWB is the switched live output from a detector connected to B1.
LK1 is a common connection between the switched live from each detector position. It must be removed to separate the luminaires into two groups.
Dimming Control Terminals
The Dimming Control signals from each detector to its group of luminaires are accessible at terminals under the connection chamber cover. Links are factory fitted to join the two groups on to one detector.
Detector Connection
There are two detector connection positions on each box. The detector is connected by a flying lead and GST18/7 plug.
Switched Live
Live - Supply to detector
Push Button input to detector
Dimming control -
Detector output
Neutral
Ensure max detector load is not exceeded
-
+
Luminaire Connection
Switched Live
Max load 6A per output
There are ten luminaire outlets on each box. Each luminaire is connected by a flying lead and GST18/6 plug.
Dimming control
See Detector Data
for allowed ballast load
Neutral
Maintained Live
-
+
Simple schematic showing connection information (including two spare terminals):
Group A
Detector A
Maintained Live
Live In A+ B+
A-
B-
TOP HALF
Live In
Neutral
Earth
Earth
SWA
BOTTOM HALF
SWB
Push Button A
Push Button B
Spare
Spare
Group B
Detector B
If sockets A1 and B1 are not occupied by a presence detector, those sockets may be used for luminaires. The plug, however, will need to be 7-pole and wired appropriately.
Connection Examples
Single Detector with 10 Luminaires
(For load information, see Note under Technical Data)
A6 A5 A4 A3 A2 A1
B6 B5 B4 B3 B2 Not
Up to 10 luminaires
LK1 is not required for analogue or switching type of detectors
used
ML
L
L
N
E
Detector
E
SWA
SWB
PB-A
PB-B
B-
A-
B+
A+
LK1
No connection
LK2
LK3
Two Detectors
(For load information, see Note under Technical Data)
A6 A5 A4 A3 A2 A1
GROUP A
GROUP B
B6 B5 B4 B3 B2 B1
LK1 is not required for analogue or switching type of detectors
ML
L
L
N
E
Detector
E
SWA
SWB
PB-A
PB-B
Detector
B-
A-
B+
A+
LK2 and LK3
K
Emergency Test
Key-Switch*
Manual control
K
Emergency Test
Key-Switch*
LK1
Remove
Links
230V Supply
* Emergency Test Key-Switch wired
to remove mains supply from all of the Connection Centre
230V Supply
* Emergency Test Key-Switch wired
to remove emergency permanent feed only
Manual control
Distribution Unit with External Low-Voltage Dimming Control
Up to 6 luminaires
A6 A5 A4 A3 A2 A1
ML
L
L
N
E
E
SWA
SWB
PB-A
PB-B
no
connection
no
connection
no
connection
LK1
no
connection
no
connection
B-
A-
B6 B5 B4 B3 B2 B1
Up to 6 luminaires
B+
A+
Distribution Unit with Mains-Based ‘OneTouch’ Dimming (for use with compatible Digital Ballasts)
A6 A5 A4 A3 A2 A1
B6 B5 B4 B3 B2 B1
Up to 12 luminaires
ML
L
L
N
E
E
SWA
SWB
PB-A
PB-B
B-
A-
B+
A+
no
connection
no
connection
LK1
no
connection
no
connection
ML
L
From
Supply
Isolator
N
E
From
External
Dimming
Control
ML
L
Supply
Isolator
N
E
Manual
control
Remove
Links
LK2 and LK3
From
Notes:
(i) The dimming control connections are mains rated. (ii) Unit must not be used with multi-phase connections. (iii) Mains-based dimming must not be used in conjunction with Ex-Or’s range of presence
detectors.
Dimensions
W
D 2
H
F
Height (H) = 50mm (108mm including plug and lead) Width (W) = 315mm (361mm including mounting feet) Depth (D) = 205mm Fixing Centres (F) = 340mm Weight = 1.85 kg
Technical Data
OPERATING VOLTAGE: 230V 50Hz (UK & Europe) PRODUCT RATING/RECOMMENDED CIRCUIT PROTECTION: 16 Amps MAXIMUM LOAD PER OUTLET: 6 Amps* MAXIMUM TOTAL LOAD: 16 Amps* SUPPLY TERMINAL CAPACITY: 6.0mm (2 x 2.5mm ) DIMMING TERMINAL CAPACITY: 4.0mm CASE MATERIAL: Polycarbonate CASE FINISH: Lightly textured light grey WEIGHT: 1.27kg
* Note: These specifications relate to the product when used as a simple wiring device. When mains-switching presence detectors are used in conjunction with this equipment, it is the presence detectors which will normally dictate the maximum load. It is important to check, and not exceed, the specification of the current-switching presence detectors, which will typically be around 6 Amps.
2 2
2
Auxiliary Items
Luminaire Leads: CPWL633 Connect 3m Luminaire Connector - 6-pin/3-core, Wieland GST 18/6 c/w Ex-Or locking mechanism CPWL635 Connect 5m Luminaire Connector - 6-pin/3-core, Wieland GST 18/6 c/w Ex-Or locking mechanism CPWL653 Connect 3m Luminaire Connector - 6-pin/5-core, Wieland GST 18/6 c/w Ex-Or locking mechanism CPWL655 Connect 5m Luminaire Connector - 6-pin/5-core, Wieland GST 18/6 c/w Ex-Or locking mechanism
Emergency Luminaire Leads: CPWL643 Connect 3m Luminaire Connector - 6-pin/4-core, Wieland GST 18/6 c/w Ex-Or locking mechanism CPWL645 Connect 5m Luminaire Connector - 6-pin/4-core, Wieland GST 18/6 c/w Ex-Or locking mechanism CPWL663 Connect 3m Luminaire Connector - 6-pin/6-core, Wieland GST 18/6 c/w Ex-Or locking mechanism CPWL665 Connect 5m Luminaire Connector - 6-pin/6-core, Wieland GST 18/6 c/w Ex-Or locking mechanism
Plugs with Latching Shell CPWL6 For luminaire: GST18/6 6-pole male plug with Ex-Or locking mechanism (complete) CPWL7 For detector: GST 18/7 7-pole Wieland GST male plug with Ex-Or locking mechanism (complete)
Latching Shell only CPWL6S For luminaire: GST-6 Ex-Or plug-locking mechanism (shell only) CPWL7S For detector: GST-7 Ex-Or locking mechanism (shell only)
Leads for the connection of LightSpot HD sensors: LSHDDLW753 LightSpot HD Dimming lead, Wieland 7-pin/5-core - 3 metre LSHDDLW755 LightSpot HD Dimming lead, Wieland 7-pin/5-core - 5 metre LSHDSLW753 LightSpot HD Switching lead, Wieland 7-pin/5-core - 3 metre LSHDSLW755 LightSpot HD Switching lead, Wieland 7-pin/5-core - 5 metre LSHDDSLW763 LightSpot HD Dimming and Switching lead, Wieland 7-pin/6-core - 3 metre LSHDDSLW765 LightSpot HD Dimming and Switching lead, Wieland 7-pin/6-core - 5 metre LSHDQBL226 LightSpot HD QuickLink Bus lead, 2-pin/2-core - 6 metre LSHDQBL2210 LightSpot HD QuickLink Bus lead, 2-pin/2-core - 10 metre
Connect UltraLite Detectors: MS1100PFSWCWL7 Connect Bronze Series LightSpot PIR with photocell - slimline flush MS1200PFSWCWL7 Connect Silver Series LightSpot PIR with photocell - slimline flush MS2000DFCWL7 Connect Silver Series LightSpot PIR for DSI ballasts - flush MS2000DALIFCWL7 Connect Silver Series LightSpot PIR for DALI ballasts - flush MLS2421DFCWL7* Connect Gold Series LightSpot Microwave dual-output for DSI ballasts - flush MLS2421DALIFCWL7* Connect Series LightSpot Microwave dual-output for DALI ballasts - flush MLS2021DFDFCWL7* Connect Gold Series LightSpot PIR dual-output for DSI ballasts - flush MLS2021DALIFCWL7* Connect Gold Series LightSpot PIR dual-output for DALI ballasts - flush
Connect UltraLite detectors incorporate the facility for OneSwitch operation and are supplied with 3m cable and 7-way latching plug.
* These products do not have MLS functionality and cannot be connected using MLS cable.
Honeywell Ex-Or
Albery House, Springfield Road, Horsham, West Sussex RH12 2PQ
Tel: +44 (0)1942 719229 Fax: +44 (0)1942 508753 Email: technicalsales.ex-or@.com www.ex-or.com
At the end of their useful life the packaging and product should be disposed of via a suitable recycling centre. Do not dispose of with normal household waste. Do not burn.
W5007I
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