Exodraft GSV 200, GSV 250, GSV 315, GSV 400, GSV 450 Installation And Operation Manual

3001391_US_Grease_Fan_GSV200-450_171114
Installation and operation manual
READ AND SAVE THESE INSTRUCTIONS!
Product information Chapters 1 + 2
Mechanical installation Chapter 3
Electrical installation Chapter 4
Start up and conguration Chapter 5
Maintenance and troubleshooting Chapter 6
Job name: _________________________________
Installer: __________________________________
Installation date: ___________________________
USA
CAN
Distributor contact information:
ENERVEX Inc. • T: 800.255.2923
info@enervex.com • www.enervex.com
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Contents
1. Product information 3
1.1 Function ........................................................................3
1.2 Components ...................................................................3
1.3 Shipping ........................................................................4
1.4 Warranty ........................................................................4
2. Specications 4
2.1 Dimensions and capacities ......................................................4
3. Mechanical installation 5
3.1 Positioning ......................................................................5
3.2 Installation on steel duct ........................................................5
3.3 Installation on roof curb .........................................................5
4. Electrical installation 6
4.1 Electrical requirements ..........................................................6
4.2 Wiring diagram for GSV 200-315 .................................................6
4.3 Wiring diagram for GSV 400-450 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.4 Dual voltage motor wiring .......................................................8
5. Start-up and conguration 9
5.1 System testing ..................................................................9
5.2 Adjusting the fan speed .........................................................9
6. Maintenance and troubleshooting 10
6.1 Maintenance intervals ..........................................................10
6.2 Cleaning .......................................................................10
6.3 Troubleshooting ...............................................................10
6.3 Spare parts ordering ...........................................................11
Symbol legend
The following terms are used throughout this manual to bring attention to the presence of potential hazards or to important information concerning the product.
DANGER
Indicates an imminent hazardous situation which, if not avoided, will result in death, serious injury or substantial property damage.
TO REDUCE THE RISK OF FIRE, ELECTRICAL SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
1. Use this unit in the manner intended by the manufacturer. If you have questions, contact the manufacturer’s distributor at the address or telephone number listed on the front of the manual.
2. Before servicing or cleaning the unit, switch o at service panel and lock service panel to prevent power from being switched on accidentally.
3. Installation work and electrical wiring must be done by a quali­ed person(s) in accordance with applicable codes and standards.
4. Follow the appliance manufacturer’s guidelines and safety standards such as those published by the National Fire Protection
Association (NFPA), and the American Society for Heating, Refrig­eration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
5. This unit must be grounded.
How to use this manual
This installation manual does not contain any system design documentation. System design documentation is available from ENERVEX.
Accessories and variable frequency drives are not covered by this manual. Please refer to these component’s individual manuals.
CAUTION
Indicates an imminent hazardous situation which, if not avoided, may result in personal injury or property damage.
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1. Product information
1.1 Function
Use exodraft Model GSV Grease Fan is designed to provide a large exhaust volume at a high discharge
velocity. It is intended for use as a part of a restaurant kitchen exhaust system and grease applications according to NFPA 96. The use of the grease fan is not restricted to any type of chimney or grease duct. However, always follow the exhaust-hood manufacturer’s instructions regarding the venting.
Construction The fan housing is made of heavy cast aluminum and can be opened for easy cleaning. The impeller is
of the backward inclined type. It is made of cast aluminum and has permanently attached balancing weights. The motor is a direct-drive, variable speed, class H insulated, high temperature motor. It has perma­nently lubricated and sealed ball bearings and is maintenance free.
Listings Installations must conform to the requirements of the authority having jurisdiction. Where required by the author­ity having jurisdiction, the installation must also conform to the NFPA 96. All electrical wiring must be in accordance with the requirements of authority having jurisdiction or, in absence of such requirements, with the National Electrical Code, NFPA 70.
GSV is tested and listed to UL Standard 705 for Power Ventilators and UL Standard 762 for Power Ventilators for restaurant exhaust ventilators.
The model is also tested and listed to ULC-S645-93, Standard for Power Roof Ventilators for Commercial and Institutional Kitchen Exhaust Systems.
3
1.2 Components
The GSV grease fan consists of the following components: a. Top section f. Locking hinge b. Bottom section g. Bird screen c. Motor h. Carrying handle d. Centrifugal impeller i. Wiring conduit e. Inlet for impeller
Max. 575°F (300°C)
Fig. 1
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1.3 Shipping
Protection The fan is shipped in a corrugated cardboard box. If a transport securing device is attached (GSV 400
and GSV 450 only) to the bottom of the fan to hold the motor and impeller in place, do not remove the transport securing device before the fan is ready for immediate installation.
Do not remove the transport securing device until the fan is being installed on the duct or the roof curb. The motor shaft could be damaged.
NOTE All single phase fans are shipped with a capacitor and junction box connected via conduit. The capacitor is located INSIDE the junction box. Please do not discard.
1.4 Warranty
2-Year Factory Warranty
We promise the original user that we will replace or repair as we may elect, any part or parts of the new RS Chimney Fan which are defective in material or workmanship without charge for parts and labor (not including labor for dismantling and installation, freight, etc.) during the rst 2-years following the date of invoice.
10-Year Corrosion Perforation Warranty
We promise the original user that we will replace or repair as we may elect, any part or parts of the RS Chimney Fan which are perforated due to corrosion without charge for parts or labor (not including dismantling and installation, freight, etc.) during the rst 10-years following the date of invoice.
Complete warranty conditions are available at www.enervex.com or request a copy at: info@enervex.com or at tel.: 1-800.255.2923.
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2. Specications
2.1 Dimensions and capacities
Model GSV 200 GSV 250 GSV 315 GSV 400 GSV 450
Discharge Vertical
Fan Type Centrifugal Impeller
Max. Discharge Velocity FPM 1,729 2,222 2,771 2,752 4,134
Actual Discharge Velocity FPM 2.9xCFM 1.9xCFM 1.2xCFM 1.03xCFM 1.03xCFM
Voltage VAC 1 x 120 3x208-240 / 3x380-420
RPM 1600 1600 1580 1680 1720
Amps A 1.4 2.9 5.3 4 / 2.3 6.4 / 3.7
Power Ratings kW 0.10 0.16 0.35 0.75 1.5
0.15 0.2 0.5 1.0 2.0
Weight lbs 47 60
kg 18 26
Dimensions A in 11.03 13.20
mm 280 335
B x B in 15.37 19.11
mm 390 485
C x C in 12.22 15.17
mm 310 385
D Ø in 7.88 9.85
mm 200 250
E in 3.15 3.94
mm 80 100
Soft Start Required No No No Yes
Variable Speed Motor Yes Yes Yes Yes Yes
FA Sones 3.9 6.3 7.8 8.3
92
42
16.94
430
25.61
650
20.69
525
15.76
400
5.12
130
127 155
58 70
16.94 23.23
430 590
25.61 25.61
650 650
20.69 20.69
525 525
15.76 15.76
400 400
5.12 8.54
130 217
1)
Yes
5
1)
1) Not required if using a VFD
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3. Mechanical installation
3.1 Positioning
In accordance with NFPA 96, roof mounted fans shall have their discharge outlet at least 40 inches above the roof surface.
3.2 Installation on steel duct
y Insert the adapter (FR) into the grease duct, where the long collar engage-
ment ensures safe anchoring. (See g. 2).
y If necessary, the adapter can be secured by means of long self-tapping
stainless steel screws into the side of the collar through the chimney wall. Do not obstruct the grease ow.
y Place the neoprene gasket (not shown) on top of the adapter.
y Remove the transport securing device (if present) holding the motor shaft
and impeller in place.
FR
y Place the exodraft fan on the neoprene gasket centered over the cutout.
y Open the fan and secure the fan onto the adapter, through the pre-drilled
holes in the bottom, with lag bolts or self-tapping sheet metal screws, one at each corner.
y Check the gasket to insure that it forms a complete seal.
CAUTION
Never place hands or ngers on top of fan base when closing
3.3 Installation on roof curb
y If the fan is supplied with a curb cap, secure the cap to the roof curb with
self-tapping sheet metal screws (see g. 3).
y Place the neoprene gasket on the top of the curb cap with the hole centered
over the curb cap opening (not shown).
y Remove the transport securing device (if present) holding the motor shaft
and impeller in place.
y Place the fan on the neoprene gasket centered over the cutout.
y Open the fan and secure the fan onto the roof curb, through the pre-drilled
holes in the bottom, with lag bolts or self-tapping sheet metal screws, one at each corner.
Fig. 2
Fig. 3
y Check the gasket to insure that it forms a complete seal.
CAUTION
Never place hands or ngers on top of fan base when closing
F
*) supplied by exodraft
Variable Speed
1 x 120 VAC, 60 Hz
LEGEND:
2-pole double-
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4. Electrical installation
4.1 Electrical requirements
Power requirements are dependent on the fan size and can be found on page 5.
DANGER
Turn o electrical power before servicing. Contact with live electric components can cause shock or death.
NOTICE
If any of the original wire supplied with the system must be replaced, use similar wire of the same tem­perature rating. Otherwise, insulation may melt or degrade, exposing bare wire.
4.2 Wiring diagram for GSV 200-315
The connection diagram below shows how the fan is connected to the fan speed control and the power source (see g. 6).
Use a 2-conductor wire of min. 14 AWG with ground. Wiring must be run outside the duct, but can be run between the duct and the roof curb.
Fig. 5 shows the wiring of the capacitor in the junction box.
7
Fan *)
Junction box *)
Disconnect switch
Repair switch
an speed control *)
Fig. 4 Fig. 5
White
Fan Motor
Fan Motor
To fan
Green
Red
Black
White
Black
To power
Capacitor
Factory Wired Field Wiring (14AWG) Connection (wire nut)
Neutral
Red
White
Black
throw switch
Fan speed control
Hot
Fig. 6
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4.3 Wiring diagram for GSV 400-450
The connection diagram below shows how the fan is connected to the power source (see g. 7). Use a 3-conductor wire of min. 14 AWG with ground. Wiring must be run outside the duct, but can run between the duct and the roof curb.
If variable speed is required, a variable frequency drive (VFD) can be used. This will eliminate the need for a magnetic starter as shown. For installation and wiring, please refer to the instructions shipped with the VFD.
4
1
3
2
5
Termination of 4 & 5 wires not required
Fig. 7
3001391_US_Grease_Fan_GSV200-450_171114
4.4 Dual voltage motor wiring
GSV 400-450 can operate at either 3 x 208-230 VAC (default) or 3 x 380-420 VAC.
The motor wiring terminals in g. 8 show default jumper positions for 3 x 208-230 VAC operation.
Fig. 8
If the application requires 3 x 380-420 VAC operation, the jumper positions must be changed according to g. 9.
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9
Fig. 9
After wiring, make sure the motor is rotating in the proper direction. This is marked on the motor end cover. If the rotation is incorrect, swap the two wires going to the motor terminals, U1 and W1.
5. Start-up and conguration
5.1 System testing
y Check the voltage with the motor nameplate rating.
y Check that the transport securing device holding the motor shaft and impeller in place has been removed.
y Determine if the impeller is free and has not been subject to misalignment in shipping or installation.
y Apply power and check that the impeller is rotating in the direction of the arrow on the side of the top motor cover.
All exodraft fans run in a clockwise direction when viewed from the top. Double check if three phase motor is tested on temporary wiring. Switching any two leads will reverse the rotation.
5.2 Adjusting the fan speed
y Start all heating appliances connected to the chimney with the fan installed. Set the fan speed control to the speed
where no spillage is experienced anywhere in the system.
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6. Maintenance and troubleshooting
6.1 Maintenance intervals
The exodraft Grease Fan is designed for prolonged use. For dirty or grease-laden exhaust, inspect the impeller after (3) months and set up a periodic inspection based on these ndings. Clean as required. The fan motors are equipped with permanently lubricated sealed ball bearings. They require no lubrication.
6.2 Cleaning
WARNING
Do not open the motor housing unless power to the grease fan has been disconnected
y Loosen the two Phillips screws in the front of the unit.
y Tilt the top of the fan by lifting on the handle. Make sure the
locking arm holds the top of the fan before letting go.
y If necessary, use grease remover and a high-pressure cleaner
to clean the impeller and the inside fan base.
y A scraper may also be used.
CAUTION
Never place hands or ngers on top of fan base when closing.
6.3 Troubleshooting
Problem Possible Cause What to do
The fan is not operating. No power to the fan. Check the power supply wires in the junction box by the fan.
The fan is not running at full speed and/or is humming.
The fan is rotating backwards (RSV 400/450 only).
The fan is vibrating vigorously. The motor shaft is damaged.
The fan is noisy. A transportation device has not been
The fan stops in the middle of a ring cycle.
The capacitor is improperly connected or not connected at all (single-phase fans only).
Phase sequence in the power to the fan is reversed.
Foreign matter or grease buildup on
vane
removed. Foreign matter is stuck in the fan. A ball bearing is damaged.
The motor is overheating. Check the ue gas temperature below the fan. The temperature should
Check the circuit breaker. Check that the fan is actually turned ON.
Check the connections inside the junction box. The capacitor must be installed according to wiring diagram.
Swap two phases in the junction box.
Turn the power o immediately. Open the fan and check if the shaft is straight. If not, contact ENERVEX at info@enervex.com or at tel.: 1-800.255.2923.
Turn o the power and remove the foreign article/clean the fan.
Remove the transportation device.
Turn o the power and remove the foreign article. Turn o the power. Wait for the motor to stop revolving. Spin the wheel and listen for any grinding noise from the motor. If necessary, replace bearing.
not exceed 400°F during continuous operation. Call ENERVEX at tel.: 1-800.255.2923..
3001391_US_Grease_Fan_GSV200-450_171114
6.3 Spare parts ordering
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When ordering spare parts, please have the model number and part position number available
Red
White
11
01 Motor 02 Motor mounting plate 03 Screw - SS (2) 04 Washer - SS (2) 05 Housing (top) 06 Housing (base) 07 Impeller seat 08 Bird screen 09 Top plate 10 Aluminum Impeller 12 Locking hinge 13 Cooling vane 14 Screw - SS (4) 17 Screw - SS (4)
21 Motor housing insulation 22 Screw - SS (2) 23 Washer - SS (2) 24 Screw - SS 29 Screw - SS (4) 31 Rivet (2) 41 Neoprene Gasket 42 Rivet (12) 60 3/8” Conduit 61 3/8” Connector 62 Junction box with blank cover 63 Wire nuts (4) 64 Capacitor (1x120V fans only) 65 Wiring diagram (mounted on inside cover)
Distributor in USA & Canada
ENERVEX Inc. 1200 Northmeadow Pkwy. Suite 180 Roswell, GA 30076
P: 770.587.3238 F: 770.587.4731 T: 800.255.2923 info@enervex.com www.enervex.com
www.exodraft.com
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